Leveling mechanism for coating workbench

By designing a leveling mechanism on the coating workbench, the stable adsorption and leveling of the silicon wafer is achieved by using the silicon wafer adsorption platform and the hexapod displacement platform, the coating stability problems caused by irregular silicon wafer size and shape are solved, and the coating stability problems are improved. The accuracy and efficiency of silicon wafer coating are suitable for the industrial process development of perovskite/crystalline silicon stacked battery technology.

CN222174704UActive Publication Date: 2024-12-17大阳(苏州)智能装备科技有限公司
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Patent Information

Application Number
CN202420792809.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-17
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The silicon wafer has small size, uneven thickness and irregular shape, making it difficult to achieve stable and efficient coating on traditional flat plate coating machines, especially in the industrialization of large-area devices in perovskite/crystalline silicon stacked battery technology. There are challenges in process development.

Method used

A leveling mechanism for coating workbenches is designed, including a silicon wafer adsorption platform and a hexapod displacement platform leveling mechanism. The stable adsorption and leveling of the silicon wafer are achieved through vacuum adsorption grooves and connecting holes to ensure the surface of the silicon wafer. Flush with the coated mask plate, horizontal leveling is achieved using the hexapod displacement stage adjustment.

Benefits of technology

Improves the accuracy, efficiency and quality of silicon wafer coating, ensures uniform coating on the silicon wafer surface, simplifies the process, and is suitable for the coating needs of small and large-area devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a leveling mechanism for a coating workbench, and belongs to the technical field of coating. The leveling mechanism is arranged in a leveling mounting hole of a sample table and comprises a silicon wafer adsorption platform, the silicon wafer adsorption platform is located in the leveling mounting hole, an adsorption groove is formed in the upper surface of the silicon wafer adsorption platform, an opening is formed in the upper end of the adsorption groove and is flush with the upper surface of the silicon wafer adsorption platform, and the silicon wafer adsorption platform is located in the leveling mounting hole. At least one adsorption connecting hole is formed in the adsorption groove, the adsorption connecting hole is connected with the vacuum assembly, and the adsorption groove is arranged in a continuous pattern and is uniformly distributed in the center and the periphery of the upper surface of the silicon wafer adsorption platform; and the upper end of the six-foot displacement platform leveling mechanism is connected with the silicon wafer adsorption platform and is used for adjusting the silicon wafer adsorption platform. The leveling mechanism is arranged to level the silicon wafer, so that the silicon wafer coating stability is ensured, the silicon wafer coating is more accurate, simple, efficient, rapid and convenient, and the silicon wafer coating efficiency and quality are effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating, in particular to a leveling mechanism for a coating workbench. Background Art

[0002] The flat plate coating machine is a machine in which the substrate is fixed by vacuum adsorption on a marble platform, and the gantry drives the slit coating head to make precise movements relative to the substrate. During the movement, after the syringe pump squeezes the solution, the solution is deposited on the substrate from the slit between the precision die heads, thereby forming a film of a certain preset thickness. The coating thickness can be accurately calculated by the liquid flow rate and the substrate movement speed. Its advantages are high coating uniformity, a wide range of applicable solution viscosities, fast coating speed, and large-area coating.

[0003] Currently, there is a new application area for coating machines, namely silicon wafer coating.

[0004] Problems with silicon wafer coating: The size of silicon wafers is small and very thin, generally around 100-300um thick, and the thickness of silicon wafers is uneven. In addition, the shape of silicon wafers (such as (M6, M10)) is irregular, which requires the development of a new coating technology to meet the needs of silicon wafer coating.

[0005] At present, flat panel coating is mainly carried out on float glass substrates with good thickness consistency such as glass. In recent years, the technical direction of perovskite stacked cells has attracted much attention in the industry. Among them, the technical direction of perovskite / crystalline silicon two-electrode stacking has been continuously updated with breakthrough progress, and the efficiency record of small-area laboratory has risen rapidly. The efficiency of small-area devices shows the potential level of efficiency of this technical route, while the size of large-area devices is closer to the industrial-grade product standards. At the same time, the process methods and processing difficulties of large-area devices are much different from those of small-area devices, and more product problems need to be solved from an engineering perspective, so they are more concerned by the industry. The industrial process development of M6-G12 industrial-grade specification batteries requires the development of crystalline silicon coating equipment. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a leveling mechanism for a coating workbench.

[0007] The technical solution of the utility model is: a leveling mechanism for a coating workbench, the leveling mechanism is arranged in a leveling mounting hole of a sample table, and the leveling mechanism comprises:

[0008] A silicon wafer adsorption platform, wherein the silicon wafer adsorption platform is located in the leveling installation hole, an adsorption groove is arranged on the upper surface of the silicon wafer adsorption platform, the upper end of the adsorption groove is open and flush with the upper surface of the silicon wafer adsorption platform, at least one adsorption connection hole is arranged in the adsorption groove, the adsorption connection hole is connected to the vacuum component, and the adsorption grooves are arranged in a continuous pattern and are evenly distributed at the center and around the upper surface of the silicon wafer adsorption platform; and

[0009] A hexapod leveling mechanism, wherein the upper end of the hexapod leveling mechanism is connected to the silicon wafer adsorption platform and adjusts the silicon wafer adsorption platform, and the lower end of the hexapod leveling mechanism is fixedly arranged.

[0010] Furthermore, the adsorption groove is arranged in a rectangular shape around the periphery, and at least one circle is arranged inside the rectangle, and the circle and the rectangle are connected through a connecting groove arranged along the radial direction of the circle. That is, the adsorption effect around the periphery and the center is guaranteed, and the stable adsorption of the silicon wafer is guaranteed to avoid damage to the silicon wafer.

[0011] Further, the center of the circle is set at the center of the rectangle.

[0012] Furthermore, at least two circles are provided and arranged in concentric circles, so as to ensure the stability of adsorption.

[0013] Furthermore, the adsorption connection hole is connected to the vacuum component through an adsorption air nozzle.

[0014] Furthermore, the vacuum component is a vacuum pump or a negative pressure pump.

[0015] Furthermore, a coating mask plate is arranged on the working surface of the sample stage, a working hole is arranged on the coating mask plate, and the working hole is arranged in coordination with the leveling installation hole, that is, the working hole is located above the leveling installation hole.

[0016] Furthermore, the working hole is higher than the silicon wafer adsorption platform, that is, the silicon wafer is placed on the silicon wafer adsorption platform, and the silicon wafer is located in the working hole, and the surface of the silicon wafer is flush with the surface of the coating mask plate, thereby ensuring the coating effect of the silicon wafer.

[0017] The leveling is achieved by adjusting the leveling mechanism of the hexapod displacement platform below the coating workbench.

[0018] The beneficial technical effect of the utility model is that the silicon wafer is leveled by setting a leveling mechanism, thereby ensuring the stability of silicon wafer coating, making silicon wafer coating more accurate, simple, efficient, quick and convenient, and effectively improving the efficiency and quality of silicon wafer coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is an overall schematic diagram of the leveling mechanism for the coating workbench.

[0020] Figure 2 It is a schematic diagram of the setting of the leveling mechanism of the hexapod translation stage.

[0021] Figure 3 It is a schematic diagram of the silicon wafer adsorption platform.

[0022] Figure 4 yes Figure 3 A partial enlarged schematic diagram of .

[0023] Figure 5 is a schematic diagram of a coating machine having a leveling mechanism.

[0024] in:

[0025] 1. Sample stage,

[0026] 2. Level the mounting holes.

[0027] 3. Silicon wafer adsorption platform, 31. Adsorption groove, 32. Adsorption connection hole, 33. Adsorption air nozzle,

[0028] 4. Hexapod leveling mechanism,

[0029] 5. Coating mask plate,

[0030] 6. Working hole. DETAILED DESCRIPTION

[0031] In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the specific implementation methods of the utility model are further described in detail below in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0032] See attached Figure 1-5 As shown, the leveling mechanism for the coating workbench of this embodiment includes:

[0033] The leveling mechanism is arranged in the leveling mounting hole 2 of the sample stage 1, and the leveling mechanism comprises:

[0034] A silicon wafer adsorption platform 3, wherein the silicon wafer adsorption platform 3 is located in the leveling installation hole 2, an adsorption groove 31 is arranged on the upper surface of the silicon wafer adsorption platform 3, the upper end of the adsorption groove 31 is open and flush with the upper surface of the silicon wafer adsorption platform 3, at least one adsorption connection hole 32 is arranged in the adsorption groove 31, the adsorption connection hole 32 is connected to the vacuum component, and the adsorption grooves 31 are arranged in a continuous pattern and are evenly distributed at the center and around the upper surface of the silicon wafer adsorption platform 3; and

[0035] The hexapod leveling mechanism 4 has an upper end connected to the silicon wafer adsorption platform 3 and adjusts the silicon wafer adsorption platform 3, and a lower end of the hexapod leveling mechanism 4 is fixedly arranged.

[0036] Furthermore, when the silicon wafer is arranged in a rectangular or circular shape, the coating mask plate and the leveling mounting hole can also be arranged in a corresponding manner.

[0037] Furthermore, the adsorption groove 31 is arranged in a rectangular shape around the periphery, and at least one circle is arranged inside the rectangle, and the circle and the rectangle are connected through a connecting groove arranged along the radial direction of the circle. That is, the adsorption effect around the periphery and the center is guaranteed, and the stable adsorption of the silicon wafer is guaranteed to avoid damage to the silicon wafer. The center of the circle is set at the center of the rectangle. At least two circles are set, and they are arranged in concentric circles. Stable adsorption is guaranteed.

[0038] Furthermore, the adsorption connection hole 32 is connected to the vacuum component through the adsorption air nozzle 33 .

[0039] Furthermore, the vacuum component is a vacuum pump or a negative pressure pump.

[0040] Furthermore, a coating mask plate 5 is provided on the working surface of the sample stage 1, and a working hole 6 is provided on the coating mask plate 5, and the working hole 6 is provided in cooperation with the leveling mounting hole 2. That is, the working hole 6 is located above the leveling mounting hole 2. The working hole 6 is higher than the silicon wafer adsorption platform 3. That is, the silicon wafer is placed on the silicon wafer adsorption platform 3, and the silicon wafer is located in the working hole 6, and the surface of the silicon wafer is flush with the surface of the coating mask plate 5, thereby ensuring the effect of silicon wafer coating.

[0041] By setting up a leveling mechanism to level the silicon wafer, the stability of silicon wafer coating is ensured, making silicon wafer coating more accurate, simple, efficient, quick and convenient, and effectively improving the efficiency and quality of silicon wafer coating.

[0042] A silicon wafer coating machine with a leveling mechanism, comprising:

[0043] frame;

[0044] A sample stage, which is fixed on the frame;

[0045] A leveling mechanism, the leveling mechanism being disposed in a leveling mounting hole of the sample stage; and

[0046] The coating mechanism comprises a first movable unit arranged along the length direction of the sample stage, a second movable unit arranged on the first movable unit along the vertical direction, a coating die head arranged on the second movable unit, and a coating head of the coating die head arranged along the width direction of the sample stage.

[0047] Furthermore, a positioning mechanism is also provided on the side of the sample stage, and the positioning mechanism includes at least two positioning cylinders located on two adjacent sides of the sample stage, the telescopic rods of the positioning cylinders are vertically arranged upward, and positioning wheels are rotatably arranged at the ends of the telescopic rods. At least one positioning cylinder is provided on each side.

[0048] Furthermore, a detection sensor is also arranged on the coating die head to test the levelness of the upper surface of the silicon wafer, so as to facilitate the coating.

[0049] Furthermore, two groups of first movable units are arranged in parallel and symmetrically distributed on both sides of the sample stage.

[0050] Furthermore, two groups of second moving units are provided, and are respectively provided on both sides of the coating die head, so as to ensure the stable movement of the coating die head during the coating process.

[0051] Furthermore, the first movable unit and the second movable unit adopt any one of a pneumatic cylinder, an electric cylinder, a screw assembly, and a linear module.

[0052] The specific usage method is to set the coating mask plate on the sample table through the positioning mechanism. At this time, the working hole and the leveling installation hole are set correspondingly; the cut silicon wafer is placed in the leveling installation hole and adsorbed through the adsorption groove, and adjusted through the hexapod displacement stage leveling mechanism to make the upper surface of the silicon wafer level with the surface of the coating mask plate. After the detection sensor completes the detection, the coating mechanism officially starts coating and evenly coats the surface of the silicon wafer.

[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.

Claims

1. A leveling mechanism for a coating workbench, characterized in that: The leveling mechanism is arranged in a leveling mounting hole (2) of the sample stage (1), and the leveling mechanism comprises: A silicon wafer adsorption platform (3), the silicon wafer adsorption platform (3) being located in the leveling installation hole (2), an adsorption groove (31) being arranged on the upper surface of the silicon wafer adsorption platform (3), the upper end of the adsorption groove (31) being open and flush with the upper surface of the silicon wafer adsorption platform (3), at least one adsorption connection hole (32) being arranged in the adsorption groove (31), the adsorption connection hole (32) being connected to a vacuum component, the adsorption grooves (31) being arranged in a continuous pattern and being evenly distributed at the center and around the upper surface of the silicon wafer adsorption platform (3); and A hexapod leveling mechanism (4), wherein the upper end of the hexapod leveling mechanism (4) is connected to the silicon wafer adsorption platform (3) and adjusts the silicon wafer adsorption platform (3), and the lower end of the hexapod leveling mechanism (4) is fixedly arranged.

2. The leveling mechanism for a coating workbench according to claim 1, characterized in that: The adsorption groove (31) is arranged in a rectangular shape on all sides, at least one circle is arranged inside the rectangle, and the circle and the rectangle are connected via a connecting groove arranged along the radial direction of the circle.

3. The leveling mechanism for a coating workbench according to claim 2, characterized in that: The center of the circle is set at the center of the rectangle.

4. The leveling mechanism for a coating workbench according to claim 2, characterized in that: At least two circles are provided and are arranged in concentric circles.

5. The leveling mechanism for a coating workbench according to claim 1, characterized in that: The adsorption connection hole (32) is connected to the vacuum component via an adsorption air nozzle (33).

6. The leveling mechanism for a coating workbench according to claim 1, characterized in that: The vacuum component is a vacuum pump or a negative pressure pump.

7. The leveling mechanism for a coating workbench according to claim 1, characterized in that: A coating mask plate (5) is arranged on the working surface of the sample stage (1), and a working hole (6) is arranged on the coating mask plate (5), and the working hole (6) is arranged in coordination with the leveling installation hole (2).

8. The leveling mechanism for a coating workbench according to claim 7, characterized in that: The working hole (6) is higher than the silicon wafer adsorption platform (3), and the upper surface of the silicon wafer is flush with the upper surface of the coating mask plate (5).