Dust-free unloading device for ton bag unloading

The dust-free unloading device addresses inefficiency and health risks in ton bag unloading by using a movable cleaning brush system to prevent dust and foreign matter accumulation, ensuring continuous operation and improved efficiency.

CN222174885UActive Publication Date: 2024-12-17QIANGHAN MACHINERY (CHANGZHOU) CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420884847.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-17
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

Existing ton bag unloading methods are either bulky and unfriendly to small spaces or require manual labor and frequent bending, leading to inefficiency and health risks, while existing dust-free unloading devices suffer from filter blockages due to foreign matter accumulation.

Method used

A dust-free unloading device with a unloading rack, clamping mechanism, and a movable cleaning brush system that prevents dust escape and foreign matter accumulation by using an electric push rod to horizontally displace a cleaning brush, ensuring continuous operation without shutdown for cleaning.

Benefits of technology

Enables efficient, dust-free unloading with reduced worker effort and prevents filter blockages, maintaining continuous operation by cleaning foreign matter during the unloading process without requiring device disassembly.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222174885U_ABST
    Figure CN222174885U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of large package bag unpacking unloading, and discloses a dust-free unloading device for ton bag unloading, which comprises an unloading frame and a ton bag, the middle part of the unloading frame is fixedly connected with an unloading plate along the horizontal direction, the bottom end of the inner wall of the ton bag is fixedly connected with a fixed plate, the bottom end of the ton bag is fixedly connected with a bottom plate, and the bottom plate is fixedly connected with the unloading plate. A through groove communicating with the fixing plate is formed in the bottom plate in the vertical direction, a drawing plate is fixedly inserted into the bottom plate in the horizontal direction, a discharging groove communicating with the through groove of the bottom plate is formed in the center of the discharging plate in the vertical direction in a penetrating mode, a filter screen is fixedly installed in the discharging groove of the discharging plate, and an electric push rod is fixedly installed on one side of the discharging frame. The movable end of the electric push rod penetrates through the unloading plate in a sliding mode in the horizontal direction, a cleaning assembly is arranged at the top end of the filter screen, and one end of the cleaning assembly is fixedly connected with the movable end of the electric push rod.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of large-package bag unpacking and unloading, in particular to a dust-free unloading device for ton-bag unloading. Background Art

[0002] At present, there are roughly two ways of unloading ton bags on the market: one is to first hoist the ton bag into the unloading space, then close the ton bag entry and exit door, travel into a closed space, and then start unloading. The dust collector works synchronously, and the negative pressure is created in the unloading interval to reduce dust overflow from the unloading equipment. This type of unloading equipment has a large external dimension, especially the height dimension is generally more than five meters, which is very unfriendly to small space operations. Another unloading method is a half-type unloading device, which has a height dimension of only half of the previous device. After the ton bag is placed on the unloading equipment, the worker needs to bend over and manually unfasten the discharge port, and then put the discharge port on the outside of the unloading barrel, and finally press the unloading barrel to fix the ton bag and the unloading barrel. During the unloading process, the powder is isolated from the outside to avoid dust. This unloading method is not friendly to workers and requires frequent bending over. It is very time-consuming to unfasten the bag, which is not good for health and also affects the unloading efficiency.

[0003] The utility model disclosed (announcement) number: CN218618216U belongs to the technical field of large-package bag unloading, and specifically relates to a dust-free unloading device for ton bag unloading. The utility model is used for ton bags to be unloaded through the device, and the device is provided with a unloading rack that cooperates with the ton bags to achieve dust-free unloading; a sliding mechanism is fixedly provided on the upper side of the unloading rack, and a clamping plate for clamping the discharge port of the ton bag to be unloaded is provided on the sliding mechanism; a unloading channel is fixedly provided below the discharge port of the ton bag to be unloaded and located in the middle of the unloading rack; the clamping plate can be easily moved in a plane and aligned with the bottom plate of the ton bag, and the clamping cylinder is tightened to seal the discharge port of the ton bag with the unloading device to ensure dust-free unloading. The slapping cylinders arranged obliquely on both sides ensure clean unloading, and the filter screen blocks foreign matter from entering the silo. This dust-free unloading device can not only achieve dust-free unloading, but also reduce the physical labor of workers and improve unloading efficiency.

[0004] The device of the above utility model blocks foreign matter from entering the silo by setting a filter screen in the silo. Foreign matter in the material is easily accumulated on one side of the screen, which may cause the screen to be blocked over time, thereby affecting the filtering effect of the screen. The above device must be in the shutdown state to disassemble and clean the filter, which undoubtedly reduces the processing efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a dust-free unloading device for ton bag unloading, so as to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust-free unloading device for unloading ton bags, comprising a unloading rack and ton bags, a unloading plate fixedly connected to the middle part of the unloading rack in the horizontal direction, and a fixed plate fixedly connected to the bottom end of the inner wall of the ton bag, a bottom plate fixedly connected to the bottom end of the ton bag, and a through groove connected to the fixed plate is opened in the vertical direction on the bottom plate, a pull-out plate is plugged and fixed on the bottom plate in the horizontal direction, and a drop groove connected to the through groove of the bottom plate is opened in the vertical direction through the center position of the unloading plate, a filter is fixedly installed on the drop groove of the unloading plate, an electric push rod is fixedly installed on one side of the unloading rack, and the movable end of the electric push rod is slidably penetrated with the unloading plate in the horizontal direction, a cleaning component is arranged on the top of the filter, and one end of the cleaning component is fixedly connected to the movable end of the electric push rod.

[0007] Preferably, the outer side of the discharge plate is provided with a mounting groove which is snap-fitted with the bottom end of the bottom plate.

[0008] Preferably, a material bin connected to the material drop chute of the discharge plate is provided at the bottom end of the discharge plate.

[0009] Preferably, the cleaning assembly comprises a movable block cleaning brush fixedly connected to the movable end of the electric push rod, and the movable block cleaning brush is displaced in the horizontal direction.

[0010] Preferably, a cleaning brush that fits the top of the filter screen is fixedly provided at the bottom end of the cleaning brush of the movable block.

[0011] Preferably, the unloading plate is provided with a horizontal sliding groove in the horizontal direction and is slidably connected to the movable end of the electric push rod.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The utility model discloses a discharge plate with an installation groove on the outer side thereof, which is engaged with the bottom end of the bottom plate by clamping the bottom plate at the bottom end of the ton bag with the installation groove of the discharge plate, so as to prevent dust from escaping from the connection between the bottom plate and the discharge plate during the discharge process, thereby completing a dust-free discharge process, the ton bag is hoisted above the discharge rack by a hoisting device, the bottom end of the bottom plate is clamped and fixed with the installation groove of the discharge plate, a material bin connected with the discharge groove of the discharge plate is arranged at the bottom end of the discharge plate, and the material is discharged by allowing the material to fall through the discharge groove of the discharge plate, the cleaning component comprises a movable block cleaning brush fixedly connected to the movable end of the electric push rod, and the movable block cleaning brush is displaced in the horizontal direction, a cleaning brush that fits the top end of the filter screen is fixedly arranged at the bottom end of the movable block cleaning brush, and the discharge plate has an opening in the horizontal direction. A horizontal slide groove slidably connected to the movable end of the electric push rod is used to prevent foreign matter from entering the silo and accumulating on one side of the filter screen of the silo, causing blockage in the mesh of the screen. A filter is fixedly installed on the drop slot of the discharge plate to prevent foreign matter from entering the silo. In order to prevent foreign matter from accumulating on one side of the filter screen during long-term working and causing blockage that affects the filtering effect, an electric push rod is provided to drive the movable block cleaning brush of the cleaning assembly to move horizontally through its movable end, so that the cleaning brush arranged at the bottom end of the movable block cleaning brush and fitting the top end of the filter screen can clean the foreign matter accumulated on one side of the filter screen during the displacement process of the movable block cleaning brush, so that the foreign matter accumulated on the filter screen can be cleaned during the interval of the replacement process of the ton bag, without the need for disassembly after shutdown. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is an enlarged schematic diagram of the structure at A of the utility model;

[0016] Figure 3 It is a top view schematic diagram of the utility model.

[0017] In the figure: 1. unloading rack; 2. ton bag; 3. unloading plate; 4. fixed plate; 5. bottom plate; 6. pull-out plate; 7. silo; 8. electric push rod; 9. cleaning assembly; 10. filter screen; 301. drop chute; 302. installation slot; 91. movable block; 92. cleaning brush. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Embodiment 1

[0020] See also Figure 1-Figure 3 The figure shows a dust-free unloading device for unloading ton bags, comprising a unloading frame 1 and ton bags 2, a unloading plate 3 is fixedly connected to the middle part of the unloading frame 1 in the horizontal direction, and a fixing plate 4 is fixedly connected to the bottom end of the inner wall of the ton bag 2, a bottom plate 5 is fixedly connected to the bottom end of the ton bag 2, and a through groove connected to the fixing plate 4 is opened in the vertical direction on the bottom plate 5, a pull-out plate 6 is plugged and fixed to the bottom plate 5 in the horizontal direction, and a drop groove 301 connected to the through groove of the bottom plate 5 is penetrated in the vertical direction at the center position of the unloading plate 3, a filter screen 10 is fixedly installed on the drop groove 301 of the unloading plate 3, an electric push rod 8 is fixedly installed on one side of the unloading frame 1, and the movable end of the electric push rod 8 is slidably penetrated with the unloading plate 3 in the horizontal direction, a cleaning component 9 is arranged on the top of the filter screen 10, and one end of the cleaning component 9 is fixedly connected to the movable end of the electric push rod 8.

[0021] In this embodiment, a mounting groove 302 is opened on the outer side of the discharge plate 3 to be snap-fitted with the bottom end of the bottom plate 5. By snap-fitting the bottom plate 5 at the bottom end of the ton bag 2 with the mounting groove 302 of the discharge plate 3, dust is prevented from escaping from the connection between the bottom plate 5 and the discharge plate 3 during the discharge process, thereby completing a dust-free discharge process.

[0022] Furthermore, the ton bag 2 is hoisted above the unloading rack 1 by a hoisting device, and the bottom end of the bottom plate 5 is clamped and fixed to the mounting groove 302 of the unloading plate 3. A silo 7 connected to the drop groove 301 of the unloading plate 3 is provided at the bottom end of the unloading plate 3, and the material is unloaded by allowing the material to fall through the drop groove 301 of the unloading plate 3.

[0023] In this embodiment, the cleaning assembly 9 includes a movable block cleaning brush 92 fixedly connected to the movable end of the electric push rod 8, and the movable block cleaning brush 92 moves in the horizontal direction. The bottom end of the movable block cleaning brush 92 is fixedly provided with a cleaning brush 92 that fits the top of the filter screen 10. The discharge plate 3 is provided with a horizontal slide groove that is slidably connected to the movable end of the electric push rod 8 in the horizontal direction. In order to prevent foreign matter from entering the silo 7 and accumulating on one side of the filter screen of the silo 7, causing the mesh of the screen to be blocked, a filter screen 10 is fixedly installed on the drop groove 301 of the discharge plate 3, thereby preventing foreign matter from entering the silo In order to prevent foreign matter from accumulating on one side of the filter screen 10 during long-term operation and causing blockage that affects the filtering effect, an electric push rod 8 is provided to drive the movable block cleaning brush 92 of the cleaning assembly 9 to move horizontally through its movable end, so that the cleaning brush 92 arranged at the bottom end of the movable block cleaning brush 92 and in contact with the top end of the filter screen 10 can clean the foreign matter accumulated on one side of the filter screen 10 during the displacement process of the movable block cleaning brush 92, so that the foreign matter accumulated on the filter screen 10 can be cleaned during the replacement process of the ton bag 2, without the need for disassembly process after shutdown.

[0024] The working principle and working process of the utility model are as follows: the outer side of the discharge plate 3 is provided with a mounting groove 302 which is engaged with the bottom end of the bottom plate 5. By engaging the bottom plate 5 at the bottom end of the ton bag 2 with the mounting groove 302 of the discharge plate 3, dust is prevented from escaping from the connection between the bottom plate 5 and the discharge plate 3 during the discharge process, thereby completing a dust-free discharge process. The ton bag 2 is hoisted above the discharge rack 1 by a hoisting device, and the bottom end of the bottom plate 5 is engaged and fixed with the mounting groove 302 of the discharge plate 3. A material bin 7 which is connected with the discharge groove 301 of the discharge plate 3 is provided at the bottom end of the discharge plate 3. The material is discharged by allowing the material to fall through the discharge groove 301 of the discharge plate 3. The cleaning component 9 includes a movable block cleaning brush 92 which is fixedly connected to the movable end of the electric push rod 8, and the movable block cleaning brush 92 is displaced in the horizontal direction. A cleaning brush 9 which fits with the top of the filter screen 10 is fixedly provided at the bottom end of the movable block cleaning brush 92. 2. The discharge plate 3 is provided with a horizontal slide groove which is slidably connected to the movable end of the electric push rod 8. In order to prevent foreign matter from entering the silo 7 and accumulating on one side of the filter screen of the silo 7 to cause clogging of the mesh of the screen, a filter screen 10 is fixedly installed on the drop groove 301 of the discharge plate 3, thereby preventing foreign matter from entering the silo 7. In order to prevent foreign matter from accumulating on one side of the filter screen 10 during long-term working and causing clogging and affecting the filtering effect, an electric push rod 8 is provided to drive the movable block cleaning brush 92 of the cleaning assembly 9 to move horizontally through its movable end, so that the cleaning brush 92 arranged at the bottom end of the movable block cleaning brush 92 and fitting with the top end of the filter screen 10 can clean the foreign matter accumulated on one side of the filter screen 10 during the displacement process of the movable block cleaning brush 92, so that the foreign matter accumulated on the filter screen 10 can be cleaned during the replacement process of the ton bag 2, without the need for a disassembly process after shutdown.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust-free unloading device for unloading ton bags, comprising a unloading frame (1) and ton bags (2), characterized in that: A discharge plate (3) is fixedly connected to the middle of the discharge rack (1) in the horizontal direction, and a fixed plate (4) is fixedly connected to the bottom end of the inner wall of the ton bag (2), a bottom plate (5) is fixedly connected to the bottom end of the ton bag (2), and a through groove connected to the fixed plate (4) is opened in the vertical direction on the bottom plate (5), a pull-out plate (6) is inserted and fixed to the bottom plate (5) in the horizontal direction, and a drop groove (301) connected to the through groove of the bottom plate (5) is opened in the vertical direction at the center of the discharge plate (3), a filter screen (10) is fixedly installed on the drop groove (301) of the discharge plate (3), an electric push rod (8) is fixedly installed on one side of the discharge rack (1), and the movable end of the electric push rod (8) is slidably penetrated with the discharge plate (3) in the horizontal direction, a cleaning component (9) is arranged at the top end of the filter screen (10), and one end of the cleaning component (9) is fixedly connected to the movable end of the electric push rod (8).

2. A dust-free unloading device for bulk bag unloading according to claim 1, characterized in that: The outer side of the discharge plate (3) is provided with a mounting groove (302) which is snap-fitted with the bottom end of the bottom plate (5).

3. A dust-free unloading device for bulk bag unloading according to claim 2, characterized in that: The bottom end of the discharge plate (3) is provided with a material bin (7) which is in communication with the material dropping chute (301) of the discharge plate (3).

4. A dust-free unloading device for bulk bag unloading according to claim 3, characterized in that: The cleaning assembly (9) comprises a movable block cleaning brush (92) fixedly connected to the movable end of the electric push rod (8), and the movable block cleaning brush (92) is displaced in the horizontal direction.

5. A dust-free unloading device for bulk bag unloading according to claim 4, characterized in that: A cleaning brush (92) that fits in contact with the top of the filter screen (10) is fixedly arranged at the bottom end of the movable cleaning brush (92).

6. A dust-free unloading device for bulk bag unloading according to claim 5, characterized in that: The unloading plate (3) is provided with a horizontal sliding groove in the horizontal direction and is slidably connected to the movable end of the electric push rod (8).

Citation Information

Patent Citations

  • Dust-free unloading device for ton bag unloading

    CN218618216U