Magnetic separator capable of uniformly separating ores and having slag separation sieve recovery function
By introducing a fan-shaped ore-dividing bucket, V-type ore-dividing lead plate and automatic discharge system into the magnetic separator, the problems of uneven ore slurry concentration and equipment blockage are solved, and even sorting and automatic recycling of materials are achieved, and the precision is improved. Mine quality and equipment utilization.
Patent Information
- Application Number
- CN202420023123.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-05
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-05
AI Technical Summary
During the ore dressing process, traditional magnetic separators have reduced the concentrate quality due to uneven slurry concentration, and are prone to shutdown of equipment due to blockage of large-grain ore particles or debris, reducing equipment utilization.
A magnetic separator including a fan-shaped ore-dividing bucket, a V-type ore-dividing guide plate, an inclined slag separator, a pre-stored component and a pressure sensor were designed. The material is uniformly diverted through the V-type ore-dividing guide plate, and the material is automatically discharged using a pressure sensor. , avoid blockage, and realize automatic recovery of large particulate materials through pre-store tanks and cylinder systems.
It realizes uniform sorting of materials, reduces the need for manual cleaning, avoids equipment blockage, and improves concentrate quality and equipment utilization.
Smart Images

Figure CN222174923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic separator equipment, in particular to a magnetic separator which can evenly separate ore and has a slag separation screen recovery function. Background Art
[0002] In the magnetite beneficiation production process, magnetic separation is the core component of the beneficiation process. The effect of magnetic separation directly affects the concentrate recovery rate. The slurry concentration is one of the main factors affecting the magnetic separation effect of the magnetic separator.
[0003] If the pulp concentration is too high, resulting in too high a separation concentration, it will seriously affect the concentrate quality. This is because the concentrate particles are easily covered and wrapped by finer gangue particles and cannot be separated, and they are selected together, which reduces the grade. If the pulp concentration is too low, that is, the separation concentration is too low, it will increase the flow rate and shorten the separation interval, causing some fine magnetic particles that should have had a chance to come up to fall into the tailings, increasing the tailings grade and causing losses.
[0004] When traditional magnetic separators are performing separation operations, uneven ore distribution by the feeder will cause large differences in local concentration in the magnetic separator, thereby reducing the magnetic separation effect, affecting the quality of the concentrate or causing metal loss. At the same time, the existing magnetic separator feeders are often blocked during use due to large particles or debris in the ore flow, causing long-term shutdowns, troublesome handling, and reduced equipment utilization. Utility Model Content
[0005] The utility model aims to provide a magnetic separator which can evenly separate ore and has a slag screen recovery function, so as to solve the above problems.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] The utility model discloses a magnetic separator capable of evenly separating ore and having a slag screen recovery function, comprising a magnetic separator body, a fan-shaped ore separation bucket is provided above a feed trough of the magnetic separator body, a V-shaped ore separation guide plate is provided on the fan-shaped ore separation bucket, an inclined slag screen is provided on one end of the fan-shaped ore separation bucket away from the feed trough, a pre-storage component is provided on the right side of the slag screen, a guide plate is connected to the top of the end of the pre-storage component away from the slag screen, the top of the guide plate is inclined toward one end of the slag screen, and the guide plate is placed above the slag screen, a channel is reserved between the guide plate and the slag screen, a feeding chute is connected to the right side of the pre-storage component, and a collecting basket is provided below the pre-storage component.
[0008] Furthermore, the fan-shaped ore separation bucket is installed on the magnetic separator body through a support frame.
[0009] Furthermore, the fan-shaped ore separation bucket is provided with an inclined slot, and the slag screen is inserted into the slot.
[0010] Furthermore, the pre-storage component includes a pre-storage trough connected to the fan-shaped ore dividing bucket, an inclined plate is provided inside the pre-storage trough, a pressure sensor is provided below one end of the inclined plate, the other end of the inclined plate is hinged to the pre-storage trough, and the side of the pre-storage trough close to the lower horizontal height end of the inclined plate is an opening, a baffle is provided on the outer side of the opening, and the baffle is controlled to rise and fall by a cylinder installed on the ore feeding chute.
[0011] Furthermore, L-shaped guide plates are provided outside the two side walls of the baffle, and the L-shaped guide plates are fixed on the side walls of the pre-storage groove.
[0012] Compared with the prior art, the beneficial technical effects of the utility model are:
[0013] The utility model can make large particles and debris roll off the slag screen into the pre-storage tank, and can sense the weight in the pre-storage tank through a pressure sensor to automatically discharge the materials, thereby reducing labor and avoiding the blockage of the fan-shaped ore separation bucket, and utilizes the V-shaped ore separation guide plate to make the materials evenly enter the feed trough of the magnetic separator. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model will be further described below in conjunction with the accompanying drawings.
[0015] Figure 1 This is the front view of the magnetic separator of the utility model which can evenly separate ore and has the function of slag screen recovery;
[0016] Figure 2 Top view of the installation of the slag screen;
[0017] Figure 3 A cross-sectional view of the installation of the slag screen;
[0018] Figure 4 Install the sectional view for the inclined plate;
[0019] Explanation of the reference numerals in the accompanying drawings: 1. Magnetic separator body; 2. Fan-shaped ore separation bucket; 3. V-shaped ore separation guide plate; 4. Slag screen; 5. Guide plate; 6. Feed chute; 7. Support frame; 8. Slot; 9. Collecting basket; 10. Pre-storage tank; 11. Inclined plate; 12. Pressure sensor; 13. Baffle; 14. Cylinder; 15. L-shaped guide plate. DETAILED DESCRIPTION
[0020] like Figure 1-4 As shown, a magnetic separator capable of evenly separating ore and having a slag screen recovery function comprises a magnetic separator body 1, a fan-shaped ore separation bucket 2 is provided above the feed trough of the magnetic separator body 1, and the fan-shaped ore separation bucket 2 is installed on the magnetic separator body 1 through a support frame 7.
[0021] The fan-shaped ore separation bucket 2 is provided with a V-shaped ore separation guide plate 3, through which efficient flow diversion is performed, so that the ore can be evenly fed to the feed trough of the magnetic separator.
[0022] An inclined slag screen 4 is provided on one end of the fan-shaped ore separation bucket 2 away from the feed trough. An inclined slot 8 is provided on the fan-shaped ore separation bucket 2 , and the slag screen 4 is inserted into the slot 8 .
[0023] A pre-storage component is provided on the right side of the slag screen 4, and the pre-storage component includes a pre-storage tank 10 connected to the fan-shaped ore separation bucket 2, an inclined plate 11 is provided inside the pre-storage tank 10, a pressure sensor 12 is provided below one end of the inclined plate 11, and the other end of the inclined plate 11 is hinged on the pre-storage tank 10, and the side of the pre-storage tank 10 close to the lower end of the inclined plate 11 is an opening, and a baffle 13 is provided on the outside of the opening, and the baffle 13 is controlled to rise and fall by a cylinder 14 installed on the ore feeding chute 6. A collecting basket 9 is provided below the pre-storage component. When the pressure sensor 12 senses that the material in the pre-storage tank 10 reaches a set value, the cylinder 14 controls the baffle 13 to rise, so that the opening opened on the side wall of the pre-storage tank 10 is opened, and the material rolls into the collecting basket 9 by its own weight through the inclined inclined plate, and does not need to be cleaned manually, which is very convenient.
[0024] L-shaped guide plates 15 are provided outside the two side walls of the baffle 13 , and the L-shaped guide plates 15 are fixed on the side walls of the pre-storage tank 10 .
[0025] A guide plate 5 is connected to the top of one end of the pre-storage component away from the slag screen 4, and the top of the guide plate 5 is inclined toward one end of the slag screen 4, and the guide plate 5 is placed above the slag screen 4. A channel is reserved between the guide plate 5 and the slag screen 4, and a feeding chute 6 is connected to the right side of the pre-storage component, so that the minerals will not fall directly into the pre-storage tank 10 after passing through the feeding chute 6, but will flow back to the top of the slag screen 4 through the guide plate 5, and roll down due to their own weight. Small particles of material will directly pass through the slag screen 4, and large particles of material will fall into the pre-storage tank 10.
[0026] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. A magnetic separator capable of evenly separating ore and having a slag screen recovery function, characterized in that: The invention comprises a magnetic separator body (1), wherein a fan-shaped ore separation bucket (2) is arranged above a feed trough of the magnetic separator body (1), a V-shaped ore separation guide plate (3) is arranged on the fan-shaped ore separation bucket (2), an inclined slag screen (4) is arranged on the end of the fan-shaped ore separation bucket (2) away from the feed trough, a pre-storage component is arranged on the right side of the slag screen (4), a guide plate (5) is connected to the top of the end of the pre-storage component away from the slag screen (4), the top of the guide plate (5) is inclined toward one end of the slag screen (4), and the guide plate (5) is placed above the slag screen (4), a channel is reserved between the guide plate (5) and the slag screen (4), a feed chute (6) is connected to the right side of the pre-storage component, and a collecting basket (9) is arranged below the pre-storage component.
2. The magnetic separator capable of evenly separating ore and having a slag screen recovery function according to claim 1 is characterized in that: The fan-shaped ore separation bucket (2) is installed on the magnetic separator body (1) via a support frame (7).
3. The magnetic separator capable of evenly separating ore and having a slag screen recovery function according to claim 1 is characterized in that: The fan-shaped ore separation bucket (2) is provided with an inclined slot (8), and the slag screen (4) is inserted into the slot (8).
4. The magnetic separator capable of evenly separating ore and having a slag screen recovery function according to claim 1 is characterized in that: The pre-storage component comprises a pre-storage tank (10) connected to the fan-shaped ore separation bucket (2), an inclined plate (11) is provided inside the pre-storage tank (10), a pressure sensor (12) is provided below one end of the inclined plate (11), the other end of the inclined plate (11) is hinged to the pre-storage tank (10), the side of the pre-storage tank (10) close to the lower end of the inclined plate (11) is open, a baffle (13) is provided on the outside of the opening, and the baffle (13) is controlled to rise and fall by a cylinder (14) installed on the ore feeding chute (6).
5. The magnetic separator capable of evenly separating ore and having a slag screen recovery function according to claim 4 is characterized in that: L-shaped guide plates (15) are provided outside the two side walls of the baffle (13), and the L-shaped guide plates (15) are fixed on the side walls of the pre-storage groove (10).
