Flange hole cleaning device for flange machining
By designing filter holes and chip collectors in the flange hole cleaning device, and using the cleaning mechanism of electric telescopic rods and brushes, the problem of difficult debris is solved, and fast and efficient flange hole cleaning is achieved .
Patent Information
- Application Number
- CN202420650649.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-01
AI Technical Summary
During the cleaning process of the existing flange hole cleaning device, the fallen debris falls directly on the work surface, making it difficult to collect and affect the use of the device.
A flange hole cleaning device including a base plate, a collection mechanism, a fixing mechanism and a cleaning mechanism is designed to collect debris through the filter hole and a chip collector in the middle of the base plate, and to achieve rapid cleaning using an electric telescopic rod, gear and brush.
It effectively avoids debris flying randomly, realizes unified collection and rapid cleaning of debris, and improves the quality and efficiency of flange hole cleaning.
Smart Images
Figure CN222175015U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flange processing, in particular to a flange hole cleaning device used for flange processing. Background Art
[0002] Flange is also called flange flange or flange. Flange is a part that connects shafts to each other and is used to connect pipe ends. It is also used as a flange on the inlet and outlet of equipment to connect two devices, such as reducer flange. Flange connection or flange joint refers to a detachable connection that is connected by flange, gasket and bolts as a combined sealing structure. Pipe flange refers to the flange used for piping in pipeline devices, and the inlet and outlet flanges of equipment. There are holes on the flange, and bolts connect the two flanges tightly. Gaskets are used to seal the flanges. Flanges are divided into threaded connection (threaded connection) flanges, welding flanges and clamping flanges. Flanges are used in pairs.
[0003] According to Chinese patent publication number CN 219683454 U, a flange hole cleaning device for flange processing includes a bottom plate, both sides of the upper end surface of the bottom plate are fixedly connected to the middle part with vertical plates, the upper ends of the inner walls of the two vertical plates are provided with nozzles, the middle part of the upper end surface of the bottom plate is provided with a second hydraulic telescopic rod, the upper end of the second hydraulic telescopic rod is fixedly connected to the top plate, the upper end of the top plate is provided with a movable seat, the middle part of one side of the upper end surface of the top plate is fixedly connected to a support plate, and the internal thread of the support plate is connected to a threaded rod. In the utility model, a nozzle is added on the basis of the high-speed rotation of the cleaning head to clean the flange hole, and the external high-pressure gas is connected through an interface. The high-pressure gas is sprayed through the nozzle to blow away the iron filings attached to the flange hole, reduce the cleaning difficulty of the cleaning head behind, and reduce the possibility of damage to the cleaning head, thereby improving the quality of cleaning.
[0004] However, the above device has a problem that when the flange hole is cleaned, the fallen debris directly falls on the work surface, and the subsequent debris is difficult to clean up, which easily affects the use of the device. Utility Model Content
[0005] The purpose of the utility model is to provide a flange hole cleaning device for flange processing to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a flange hole cleaning device for flange processing, comprising a bottom plate, a collecting mechanism is arranged below the bottom plate, a fixing mechanism is arranged above the bottom plate, and a cleaning mechanism is arranged above the fixing mechanism;
[0007] The collecting mechanism comprises a chip collecting box, a pipe is fixedly connected to the top of the chip collecting box, and a box is slidably connected to the inside of the chip collecting box;
[0008] The fixing mechanism comprises a baffle plate, a rotating rod is rotatably connected to the lower side of the baffle plate, a placing plate is fixedly connected to the right side of the rotating rod, a handle is fixedly connected to the left side of the rotating rod, and a dust blocking plate is fixedly connected to the rear side of the baffle plate.
[0009] Furthermore, after the debris inside the flange hole is cleaned, the debris slides through the filter hole opened in the middle of the bottom plate to the inside of the box slidably connected to the chip collecting box. The fixedly connected pipe under the filter hole in the middle of the bottom plate can prevent the debris from flying around. When the debris inside the box is full, the box is pulled out of the chip collecting box and the debris inside the box is processed uniformly, thereby achieving the effect of collecting the debris that falls during the flange hole cleaning process.
[0010] Preferably, a filter hole is opened in the middle of the bottom plate, and the pipeline is fixedly connected below the filter hole opened in the middle of the bottom plate.
[0011] Furthermore, the filter hole in the middle of the bottom plate facilitates the debris after the flange hole is cleaned to slide into the inside of the chip collecting box for collection, and the fixedly connected pipe under the filter hole in the middle of the bottom plate can prevent the debris from flying around.
[0012] Preferably, the baffle is provided with two fixedly connected to the left and right sides of the bottom plate respectively, and support legs are fixedly connected around the bottom of the bottom plate.
[0013] Furthermore, the baffle is provided with two portions which can better block the debris falling out when cleaning the flange hole, and the support legs fixedly connected around the bottom plate can increase the height of the device to facilitate the use of the staff.
[0014] Preferably, the rotating rod, the placing plate and the handle are each provided with two, respectively located on the left and right sides above the bottom plate.
[0015] Furthermore, the rotating rod, the placing plate and the handle are provided with two parts which can cooperate with each other to clamp and fix the flange.
[0016] Preferably, the cleaning mechanism includes a top plate, an electric telescopic rod is fixedly connected to the middle of the top plate, an annular bin is fixedly connected to the output end of the electric telescopic rod, a motor is fixedly connected to the inside of the annular bin, a main gear is fixedly connected to the output end of the motor, a slave gear is meshed around the main gear, an air pipe is fixedly connected to the middle of the slave gear, a brush is sleeved under the air pipe, an air pump is fixedly connected to the right side of the top plate, a delivery pipe is fixedly connected to the left side of the air pump, and an air bin is fixedly connected under the delivery pipe.
[0017] Furthermore, the flange to be cleaned is placed on the placement plate, and the handles on both sides of the baffle are turned. The handles drive the rotating rod to rotate and push the placement plate to move and clamp the flange. The electric telescopic rod is started. After the electric telescopic rod is started, the annular bin is pushed downward, and the motor is started. The motor drives the main gear to rotate. After the main gear rotates, it drives the surrounding slave gears to rotate. After the slave gear rotates, it drives the air pipe and the brush connected below to rotate. The air pump is started. The air pump injects gas into the air bin. The gas inside the air bin enters the air pipe. The gas is sprayed from the air outlet holes on the surface of the air pipe and below the brush to clean the debris inside the flange hole. During the cleaning process, the brush brushes the inside of the flange hole, thereby achieving the effect of quickly cleaning the flange hole.
[0018] Preferably, the top plate is fixedly connected to the inner side of the baffle, the top end of the air pipe passes through the air bin, and a fixing column is fixedly connected to the upper left side of the air bin.
[0019] Furthermore, the top plate is fixed inside the baffle to facilitate the use of the electric telescopic rod, the top of the air pipe passes through the air bin to allow the air inside the air bin to enter the air pipe, and the connecting column fixed on the upper left side of the air bin can support the air bin to prevent it from tipping over and sliding to affect the use of the device.
[0020] Preferably, a plurality of the air pipes and brushes are provided, and the plurality of air pipes and brushes are distributed in a circular array below the annular bin, and air outlet holes are provided on the surface of the air pipe and below the brush.
[0021] Furthermore, the air pipe and the brush are provided with multiple holes that can clean the flange hole simultaneously to speed up the cleaning process. The air outlet holes opened on the air pipe surface and below the brush can allow gas to be ejected from the air outlet holes to clean the debris in the flange hole.
[0022] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0023] First, after the debris inside the flange hole is cleaned, the debris slides through the filter hole opened in the middle of the bottom plate to the inside of the box slidably connected to the inside of the chip collecting box. The pipe fixedly connected below the filter hole in the middle of the bottom plate can prevent the debris from flying around. When the debris inside the box is full, the box is pulled out of the chip collecting box, and the debris inside the box is processed uniformly, thereby achieving the effect of collecting the debris dropped during the cleaning process of the flange hole.
[0024] Second, the utility model places the flange that needs to be cleaned on the placement plate, rotates the handles on both sides of the baffle, the handles drive the rotating rod to rotate and push the placement plate to move and clamp the flange, starts the electric telescopic rod, and after the electric telescopic rod is started, it pushes the annular bin to move downward, starts the motor, the motor drives the main gear to rotate, and after the main gear rotates, it drives the surrounding slave gears to rotate, and after the slave gears rotate, it drives the air pipe and the brush sleeved below to rotate, starts the air pump, and the air pump injects gas into the air bin, the gas inside the air bin enters the air pipe, and the gas is sprayed from the air outlet holes opened on the surface of the air pipe and below the brush to clean the debris inside the flange hole. During the cleaning process, the brush brushes the inside of the flange hole, thereby achieving the effect of quickly cleaning the flange hole. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0026] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0027] Figure 3 This is a schematic diagram of the overall planing structure of the utility model;
[0028] Figure 4 It is a schematic diagram of the cleaning mechanism structure of the utility model.
[0029] Among them: 1. bottom plate; 101. supporting legs; 2. collecting mechanism; 201. chip box; 202. pipe; 203. box; 3. fixing mechanism; 301. baffle; 302. rotating rod; 303. placing plate; 304. handle; 305. dust blocking plate; 4. cleaning mechanism; 401. top plate; 402. electric telescopic rod; 403. circular ring bin; 404. motor; 405. main gear; 406. slave gear; 407. air pipe; 408. brush; 409. air pump; 410. conveying pipe; 411. air bin; 412. fixing column. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] The utility model provides the following technical solutions:
[0032] Embodiment 1
[0033] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , a flange hole cleaning device for flange processing, comprising a bottom plate 1, a collecting mechanism 2 is arranged below the bottom plate 1, a fixing mechanism 3 is arranged above the bottom plate 1, and a cleaning mechanism 4 is arranged above the fixing mechanism 3;
[0034] The collecting mechanism 2 includes a chip collecting box 201, a pipe 202 is fixedly connected to the top of the chip collecting box 201, and a box 203 is slidably connected to the inside of the chip collecting box 201;
[0035] The fixing mechanism 3 includes a baffle 301 , a rotating rod 302 is rotatably connected below the baffle 301 , a placing plate 303 is fixedly connected to the right side of the rotating rod 302 , a handle 304 is fixedly connected to the left side of the rotating rod 302 , and a dust blocking plate 305 is fixedly connected to the rear side of the baffle 301 .
[0036] Specifically, a filter hole is opened in the middle of the bottom plate 1 , and the pipe 202 is fixedly connected below the filter hole opened in the middle of the bottom plate 1 .
[0037] Specifically, two baffles 301 are respectively fixedly connected to the left and right sides of the bottom plate 1 , and the bottom of the bottom plate 1 is fixedly connected with support legs 101 around it.
[0038] Specifically, two rotating rods 302 , two placing plates 303 and two handles 304 are provided, each of which is located on the left and right sides above the bottom plate 1 .
[0039] Through the above technical solution, after the debris inside the flange hole is cleaned, the debris slides through the filter hole opened in the middle of the base plate 1 to the inside of the box 203 slidably connected to the inside of the chip collecting box 201. The pipe 202 fixedly connected below the filter hole in the middle of the base plate 1 can prevent the debris from flying around. When the debris inside the box 203 is full, the box 203 is pulled out from the inside of the chip collecting box 201, and the debris inside the box 203 is processed uniformly, thereby achieving the effect of collecting the debris dropped during the cleaning process of the flange hole.
[0040] Embodiment 2
[0041] See also Figure 1 , Figure 2 , Figure 3 , Figure 4On the basis of the first embodiment, it is further obtained that the cleaning mechanism 4 includes a top plate 401, an electric telescopic rod 402 is fixedly connected to the middle of the top plate 401, a circular ring bin 403 is fixedly connected to the output end of the electric telescopic rod 402, a motor 404 is fixedly connected inside the circular ring bin 403, a main gear 405 is fixedly connected to the output end of the motor 404, a slave gear 406 is meshed around the main gear 405, an air pipe 407 is fixedly connected to the middle of the slave gear 406, a brush 408 is sleeved below the air pipe 407, an air pump 409 is fixedly connected to the right side of the top plate 401, a delivery pipe 410 is fixedly connected to the left side of the air pump 409, and an air bin 411 is fixedly connected below the delivery pipe 410.
[0042] Specifically, the top plate 401 is fixedly connected to the inner side of the baffle 301 , the top end of the air pipe 407 passes through the air bin 411 , and a fixing column 412 is fixedly connected to the upper left side of the air bin 411 .
[0043] Specifically, a plurality of air pipes 407 and brushes 408 are provided, and the plurality of air pipes 407 and brushes 408 are distributed in a circular array below the annular bin 403 , and air outlet holes are provided on the surface of the air pipe 407 and below the brush 408 .
[0044] By the above technical scheme, the flange to be cleaned is placed on the placement plate 303, and the handles 304 on both sides of the baffle 301 are rotated. The handles 304 drive the rotating rod 302 to rotate and push the placement plate 303 to move and clamp the flange. The electric telescopic rod 402 and the internal circuit connections of the motor 404 and the air pump 409 are all prior art and will not be described in detail here. The electric telescopic rod 402 is started. After the electric telescopic rod 402 is started, the annular bin 403 is pushed downward, and the motor 404 is started. The motor 404 drives the main gear 405 to rotate. The main gear After the wheel 405 rotates, it drives the surrounding slave gears 406 to rotate. After the slave gears 406 rotate, they drive the air pipe 407 and the brush 408 connected underneath to rotate, and the air pump 409 is started. The air pump 409 injects gas into the air chamber 411. The gas inside the air chamber 411 enters the air pipe 407. The gas is ejected from the air outlet holes opened on the surface of the air pipe 407 and below the brush 408 to clean the debris inside the flange hole. During the cleaning process, the brush 408 brushes the inside of the flange hole, thereby achieving the effect of quickly cleaning the flange hole.
[0045] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit thereof, and the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A flange hole cleaning device for flange processing, comprising a base plate (1), characterized in that: A collecting mechanism (2) is provided below the bottom plate (1), a fixing mechanism (3) is provided above the bottom plate (1), and a cleaning mechanism (4) is provided above the fixing mechanism (3); The collecting mechanism (2) comprises a chip collecting box (201), a pipe (202) is fixedly connected to the top of the chip collecting box (201), and a box (203) is slidably connected inside the chip collecting box (201); The fixing mechanism (3) comprises a baffle (301), a rotating rod (302) is rotatably connected below the baffle (301), a placement plate (303) is fixedly connected to the right side of the rotating rod (302), a handle (304) is fixedly connected to the left side of the rotating rod (302), and a dust blocking plate (305) is fixedly connected to the rear side of the baffle (301).
2. A flange hole cleaning device for flange processing according to claim 1, characterized in that: A filter hole is provided in the middle of the bottom plate (1), and the pipe (202) is fixedly connected below the filter hole provided in the middle of the bottom plate (1).
3. The flange hole cleaning device for flange processing according to claim 1, characterized in that: The baffle (301) is provided with two portions fixedly connected to the left and right sides of the bottom plate (1), respectively, and support legs (101) are fixedly connected around the bottom of the bottom plate (1).
4. The flange hole cleaning device for flange processing according to claim 1, characterized in that: The rotating rod (302), the placing plate (303) and the handle (304) are each provided with two, each being located on the left and right sides above the bottom plate (1).
5. The flange hole cleaning device for flange processing according to claim 1, characterized in that: The cleaning mechanism (4) comprises a top plate (401), a middle portion of the top plate (401) is fixedly connected to an electric telescopic rod (402), an output end of the electric telescopic rod (402) is fixedly connected to a circular ring bin (403), an inner portion of the circular ring bin (403) is fixedly connected to a motor (404), an output end of the motor (404) is fixedly connected to a main gear (405), a peripheral portion of the main gear (405) is meshed with a slave gear (406), a middle portion of the slave gear (406) is fixedly connected to an air pipe (407), a lower portion of the air pipe (407) is sleeved with a brush (408), a right side of the top plate (401) is fixedly connected to an air pump (409), a left side of the air pump (409) is fixedly connected to a delivery pipe (410), and a lower portion of the delivery pipe (410) is fixedly connected to an air bin (411).
6. The flange hole cleaning device for flange processing according to claim 5, characterized in that: The top plate (401) is fixedly connected to the inner side of the baffle (301), the top end of the air pipe (407) passes through the air bin (411), and a fixing column (412) is fixedly connected to the upper left side of the air bin (411).
7. The flange hole cleaning device for flange processing according to claim 5, characterized in that: There are multiple air pipes (407) and brushes (408), which are arranged below the annular bin (403) and distributed in a circular array. Air outlet holes are provided on the surface of the air pipe (407) and below the brush (408).