Section-variable aluminum profile extrusion die
By setting limit rotation and locking components between the upper and lower dies of the aluminum profile extrusion mold, rapid model conversion and stable locking of the mold are achieved, solving the problems of low production efficiency and high cost of traditional molds, and simplifying the Operation and improve production stability.
Patent Information
- Application Number
- CN202420888971.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The traditional aluminum alloy door and window profile extrusion molds lack buffering during the molding process lead to large differences in metal flow rates, resulting in deformation of the profile. The mold design is single, and it cannot meet the production needs of different models of products, resulting in low production efficiency and high cost.
A variable cross-section aluminum profile extrusion die is designed, and the limit rotation and fixed locking of the upper and lower dies are achieved by setting a mating assembly and locking assembly with limit rotation between the upper and lower dies. Simplify operation and improve mold stability. The mating components include ring grooves, movable grooves, sliders, connecting rods, outer slip rings and locking components. The sliding and rotation mechanisms of these components are used to achieve rapid conversion of molds of different models.
The production of different models can be achieved without repeated separation and rotation of the mold, which simplifies the operation process, improves production efficiency and mold stability, and meets the needs of different models of products.
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Figure CN222175411U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extrusion dies, in particular to an aluminum profile extrusion die with a variable cross-section. Background Art
[0002] When producing aluminum alloy door and window profiles, a profile extrusion die is needed. Commonly used extrusion dies are often composed of only one template. There is no buffer between the forming template and the aluminum ingot, resulting in a large difference in the flow rate of the metal in each part of the cross section, which will cause the extruded profile to deform. Moreover, the same die can only be used to extrude one type of aluminum alloy door and window profile. Therefore, traditional profile extrusion dies have low production efficiency and high production costs, and it is difficult to meet production needs.
[0003] According to the authorization announcement number CN213033278U, a variable-section aluminum profile extrusion die is provided, including an upper die and a lower die that cooperate with each other, the upper die has a guide hole and a protrusion, and the lower die has a forming hole and a groove, the forming hole is arranged inside the groove, and the forming hole has at least two different shapes, the upper die and the lower die are clamped by positioning pins and fasteners. When in use, only one of the templates needs to be rotated a certain angle, and then the two templates are clamped together, so that two or more different types of profile products can be produced using a set of molds, thereby improving the mold utilization rate and production efficiency: However, this extrusion mold is a separate structure. When different types of profile products need to be manufactured, the upper die and the lower die need to be repeatedly separated and then rotated and covered, which is more troublesome to operate. For this reason, we provide a variable-section aluminum profile extrusion die. Utility Model Content
[0004] The utility model aims to provide an aluminum profile extrusion die with a variable cross-section to solve the problems in the background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A variable cross-section aluminum profile extrusion die, comprising an upper die and a lower die that cooperate with each other, the upper die is formed with two symmetrically distributed flow guide holes, the lower die is formed with a plurality of circumferentially equidistantly distributed forming holes and grooves, the forming holes are located inside the grooves in a one-to-one correspondence;
[0007] A matching component is arranged between the upper die and the lower die to limit the rotation of the two. A convex ring is formed on the outer wall of the bottom end of the lower die, and a locking component for fixing and locking the upper die and the lower die is arranged on the top of the convex ring.
[0008] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0009] In an optional scheme: the mating component includes an annular groove, which is opened at the top of the lower mold, and a movable groove is opened on the outer wall of the lower mold that is connected to the side of the annular groove. The bottom end of the upper mold is fixedly connected with a slider, and the side wall of the slider is fixedly connected with a connecting rod. The slider and the connecting rod are respectively slidably connected to the inner sides of the annular groove and the movable groove, and one end of the connecting rod passes through the movable groove to the outside of the lower mold and is fixedly connected with an outer sliding ring, and the outer wall of the outer sliding ring is fixedly connected with a rotating block that is easy to pull.
[0010] In an optional solution: the locking assembly includes a receiving groove, which is circumferentially equidistantly opened at the top outer edge of the convex ring, a torsion spring is fixedly connected to the inner side of the receiving groove, a rotating magnetic block is fixedly connected to the top of the torsion spring, and the rotating magnetic block is fixedly clamped to the outer side of the rotating block.
[0011] In an optional solution, the two forming holes located at opposite corners are of the same group of pattern models.
[0012] In an optional solution: the rotating block is located on the axis formed by the two guide holes, and the opening position of each of the accommodating grooves is correspondingly distributed on the axis formed by each group of forming holes with the same pattern.
[0013] In an optional solution: the height of the outer slip ring is greater than the opening height of the movable groove.
[0014] In an optional solution: the rotating magnetic block is a U-shaped structure, and the inner edge of one end of the rotating magnetic block close to the lower mold is set as a rounded edge structure.
[0015] In an optional solution: the outer wall of the outer slip ring is located on both sides of the rotating block and is embedded with symmetrically distributed fixed magnetic blocks, and the two fixed magnetic blocks are attracted to the vertical rods on both sides of the rotating magnetic block.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] The utility model provides a matching component between the upper mold and the lower mold so that the two can be limitedly rotated, so there is no need to repeatedly separate the upper mold and the lower mold and then rotate them together. Different types of molds can be made by directly rotating them, thereby simplifying the operation method. At the same time, a convex ring and a locking component provided on the convex ring are formed at the bottom end of the lower mold, and the upper mold and the lower mold can be fixedly locked after rotation through a simple flipping operation, thereby improving the stability of mold manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The decomposition structure of the utility model is shown in FIG. Figure 1 .
[0019] Figure 2The decomposition structure of the utility model is shown in FIG. Figure 2 .
[0020] Figure 3 The overall structure of the utility model is shown in FIG. Figure 1 .
[0021] Figure 4 The overall structure of the utility model is shown in FIG. Figure 2 .
[0022] Notes on the figure numbers: 1. Upper mold; 2. Lower mold; 3. Guide hole; 4. Forming hole; 5. Groove; 6. Ring groove; 7. Movable groove; 8. Slider; 9. Connecting rod; 10. Outer sliding ring; 11. Rotating block; 12. Convex ring; 13. Receiving groove; 14. Torsion spring; 15. Rotating magnetic block; 16. Fixed magnetic block. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. Example 1
[0024] In one embodiment, Figure 1-Figure 4 As shown, an aluminum profile extrusion die with a variable cross-section includes an upper die 1 and a lower die 2 that cooperate with each other, the upper die 1 is formed with two symmetrically distributed flow guide holes 3, the lower die 2 is formed with a plurality of circumferentially equidistantly distributed forming holes 4 and grooves 5, and the forming holes 4 are located inside the grooves 5 in a one-to-one correspondence; a matching component is provided between the upper die 1 and the lower die 2, and the matching component is used to allow the two to perform limited rotation, so as to achieve the effect of cross-section transformation without separating the upper die 1 and the lower die 2, and only needing to directly rotate;
[0025] The matching component includes an annular groove 6, which is opened at the top of the lower mold 2, and a movable groove 7 is opened on the outer wall of the lower mold 2 connected to the side of the annular groove 6. A slider 8 is fixedly connected to the bottom end of the upper mold 1, and a connecting rod 9 is fixedly connected to the side wall of the slider 8. The slider 8 and the connecting rod 9 are slidably connected to the inner sides of the annular groove 6 and the movable groove 7 respectively. One end of the connecting rod 9 passes through the movable groove 7 to the outer side of the lower mold 2 and is fixedly connected to an outer sliding ring 10. Through the limited rotation of the slider 8, the connecting rod 9 and the outer sliding ring 10 along the annular groove 6 and the movable groove 7, a stable limited rotation between the upper mold 1 and the lower mold 2 can be achieved, and the height of the outer sliding ring 10 is greater than the opening height of the movable groove 7 to protect the inner side of the groove body. The outer wall of the outer sliding ring 10 is fixedly connected with a rotating block 11 that is easy to pull;
[0026] A convex ring 12 is formed on the outer wall of the bottom end of the lower mold 2, and a locking assembly is arranged on the top of the convex ring 12. The locking assembly is used to limit and fix the rotating block 11, so as to indirectly fix and lock the upper mold 1 and the lower mold 2. The locking assembly includes a receiving groove 13, which is circumferentially equidistantly arranged on the outer edge of the top end of the convex ring 12, and a torsion spring 14 is fixedly connected to the inner side of the receiving groove 13. A rotating magnetic block 15 is fixedly connected to the top end of the torsion spring 14. The torsion spring 14 is used to ensure that the rotating magnetic block 15 is in a horizontal state. The rotating magnetic block 15 is fixedly connected to the outer side of the rotating block 11, wherein the rotating magnetic block 15 is a U-shaped structure, which can well fix and limit the rotating block 11 in the horizontal direction, and the inner edge of the rotating magnetic block 15 close to the lower mold 2 is set to a rounded edge structure, and this rounded structure is to facilitate the rotating magnetic block 15 to be flipped along the arc surface to be connected with the rotating block 11;
[0027] The two forming holes 4 located at opposite corners are of the same pattern model. The rotating block 11 is located on the axis formed by the two guide holes 3. The opening position of each accommodating groove 13 is correspondingly distributed on the axis formed by each group of forming holes 4 with the same pattern. The corresponding distribution of the positions of the forming holes 4, the rotating block 11 and the accommodating groove 13 is to ensure that when the rotating magnetic block 15 in the accommodating groove 13 limits the rotating block 11, a group of forming holes 4 located at opposite corners and of the same model can just overlap with the guide hole 3 to achieve the effect of changing the mold model. Example 2
[0028] The outer wall of the outer slip ring 10 is located on both sides of the rotating block 11 and is embedded with symmetrically distributed fixed magnets 16. The two fixed magnets 16 are attracted to the vertical rods on both sides of the rotating magnet 15. The fixed magnets 16 and the rotating magnets 15 are attracted to each other by magnetic force, which increases the limiting locking effect of the rotating magnets 15 on the rotating block 11, thereby ensuring the stability of the locking between the upper mold 1 and the lower mold 2.
[0029] Working principle: When using this device for mold manufacturing, first flip the rotating magnetic block 15 clamped on the outer side of the rotating block 11 downward, and the rotating magnetic block 15 is disengaged from the fixed magnetic blocks 16 on both sides of the rotating block 11, and under the action of the torsion spring 14, the rotating magnetic block 15 will remain in a horizontal state to release its limit on the rotating block 11, and then the rotating block 11 can be pulled to rotate the outer slip ring 10, and the connecting rod 9 and the slider 8 fixed on the inner side of the outer slip ring 10 rotate synchronously with the upper mold 1, and when the forming hole 4 corresponding to the model mold to be made is exposed to the guide hole 3, flip the corresponding rotating magnetic block 15 upward so that it is accurately clamped on the outer side of the rotating block 11 along the arc surface, and the rotating magnetic block 15 is attracted with the fixed magnetic blocks 16 on both sides of the rotating block 11, so as to achieve stable limit locking of the rotating block 11 and the upper mold 1 and the lower mold 2. This structure is simple and convenient to operate, and effectively simplifies the cumbersome operation of repeatedly separating the upper mold and the lower mold and then rotating and covering them, thereby improving the production efficiency of the mold.
[0030] The above-mentioned embodiment discloses an aluminum profile extrusion die with a variable cross-section, wherein a matching component is arranged between the upper die 1 and the lower die 2, and the slider 8, the connecting rod 9, and the outer sliding ring 10 are utilized to rotate along the ring groove 6 and the movable groove 7. The effect of making molds of different types can be achieved by directly rotating, thereby simplifying the operation method; at the same time, a convex ring 12 and a locking component arranged on the convex ring 12 are formed at the bottom end of the lower die 2, and the rotation adjustment and fixed locking of the upper die 1 and the lower die 2 can be achieved by a simple operation of flipping the rotating magnetic block 15 to make it fixedly engaged or disengaged with the rotating block 11, thereby improving the stability of mold manufacturing.
[0031] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A variable cross-section aluminum profile extrusion die, comprising an upper die (1) and a lower die (2) that cooperate with each other, the upper die (1) being formed with two symmetrically distributed flow guide holes (3), the lower die (2) being formed with a plurality of circumferentially equidistantly distributed forming holes (4) and grooves (5), the forming holes (4) being located inside the grooves (5) in a one-to-one correspondence; It is characterized in that A matching component is provided between the upper die (1) and the lower die (2) to limit the rotation of the two. A convex ring (12) is formed on the outer wall of the bottom end of the lower die (2). A locking component is provided at the top end of the convex ring (12) to fix and lock the upper die (1) and the lower die (2).
2. The variable cross-section aluminum profile extrusion die according to claim 1, characterized in that: The mating component comprises an annular groove (6), wherein the annular groove (6) is formed at the top end of the lower die (2), and a movable groove (7) is formed on the outer wall of the lower die (2) and is connected to one side of the annular groove (6). The bottom end of the upper die (1) is fixedly connected to a slider (8), and the side wall of the slider (8) is fixedly connected to a connecting rod (9). The slider (8) and the connecting rod (9) are slidably connected to the inner sides of the annular groove (6) and the movable groove (7), respectively. One end of the connecting rod (9) passes through the movable groove (7) to the outer side of the lower die (2) and is fixedly connected to an outer sliding ring (10). The outer wall of the outer sliding ring (10) is fixedly connected to a rotating block (11) for easy pulling.
3. The variable cross-section aluminum profile extrusion die according to claim 2, characterized in that: The locking assembly comprises a receiving groove (13), the receiving groove (13) being circumferentially equidistantly opened at the outer edge of the top end of the convex ring (12), a torsion spring (14) being fixedly connected to the inner side of the receiving groove (13), a rotating magnetic block (15) being fixedly connected to the top end of the torsion spring (14), and the rotating magnetic block (15) being fixedly clamped to the outer side of the rotating block (11).
4. The variable cross-section aluminum profile extrusion die according to claim 1, characterized in that: The two forming holes (4) located at opposite corners are of the same pattern model.
5. The variable cross-section aluminum profile extrusion die according to claim 3, characterized in that: The rotating block (11) is located on an axis formed by two guide holes (3), and the opening position of each accommodating groove (13) is correspondingly distributed on an axis formed by each group of forming holes (4) with the same pattern.
6. The variable cross-section aluminum profile extrusion die according to claim 2, characterized in that: The height of the outer slip ring (10) is greater than the opening height of the movable groove (7).
7. The variable cross-section aluminum profile extrusion die according to claim 3, characterized in that: The rotating magnetic block (15) is a U-shaped structure, and the inner edge of one end of the rotating magnetic block (15) close to the lower mold (2) is arranged as a rounded edge structure.
8. The variable cross-section aluminum profile extrusion die according to claim 7, characterized in that: The outer wall of the outer slip ring (10) is located on both sides of the rotating block (11) and is embedded with symmetrically distributed fixed magnetic blocks (16), and the two fixed magnetic blocks (16) are attracted to the vertical rods on both sides of the rotating magnetic block (15).
Citation Information
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