Aluminum alloy casting mold for factory

By driving the servo motor to pour the heating barrel and hydraulic sealing assembly, combined with the demolding method of rubber sleeve, the motor life and sealing stability problems in aluminum alloy casting molds are solved, and the molding pass rate of aluminum alloy parts is improved.

CN222175930UActive Publication Date: 2024-12-17JIANGSU FENGTUO PRECISION FORGING TECH CO LTD
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Patent Information

Application Number
CN202420457389.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2024-12-17
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The motor life of existing aluminum alloy casting molds is affected by high temperatures after long-term use, and the seal is not tight and the mold release requires manual knocking, which can easily damage the aluminum alloy parts.

Method used

A factory aluminum alloy casting mold was designed, and a servo motor drives the winding wheel to drive the steel cable to pour the heating barrel. The hydraulic rod and one-way sealing components are used to achieve mechanical sealing, and the mold release and knocking is achieved through the rubber sleeve to avoid the motor. Direct damage to aluminum alloy by high temperature and manual strikes.

Benefits of technology

It extends the service life of the motor, improves seal stability and mold release pass rate, and avoids motor metal fatigue and damage to aluminum alloy parts.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222175930U_ABST
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Abstract

The aluminum alloy casting mold for the factory comprises a bottom plate, a conveying box is fixedly connected to the position, close to the center, of the top of the bottom plate, two sets of mold blocks are fixedly connected to the top of the conveying box, the mold blocks are symmetrically arranged up and down, and limiting rods are slidably connected to the positions, close to the outer portions, of the inner sides of the mold blocks. The top of the limiting rod is fixedly connected to the top of the conveying box. The servo motor drives the rotating rod to rotate in a reciprocating mode so as to drive the winding wheel to wind the steel cable, when the connecting block is wound, the connecting block can pull the first rotating block and the connecting block to enable the heating barrel to incline, and therefore liquid in the heating barrel is poured into the first injection pipe; when the liquid aluminum alloy is poured in the mode, the indirect pouring effect is achieved, the problem that the motor is damaged by high temperature due to the fact that the motor is directly connected to one side of the heating barrel is solved, and the service life of the motor is prolonged.
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Description

Technical Field

[0001] The utility model relates to the field of aluminum alloy parts production, in particular to an aluminum alloy casting mold for factories. Background Art

[0002] A casting mold is a material that is made of other easily formed materials in advance in order to obtain the structural shape of a part. The mold is then placed in a sand mold, forming a cavity with the same size as the part structure. A flowing liquid is then poured into the cavity. After the liquid cools and solidifies, a part with the same shape and structure as the mold can be formed. The casting mold is an important part of the casting process.

[0003] The existing aluminum alloy casting mold is made by first heating the aluminum alloy ingot into a liquid state inside a large heating barrel. At this time, the heating barrel can be tilted to inject the liquid aluminum alloy into the nearly sealed transmission box along the injection port. At this time, the filling port is sealed by electronic control, and then inert gas can be injected into the transmission box through a pressure bottle, thereby squeezing the liquid aluminum alloy inside the transmission box and injecting the liquid aluminum alloy into the mold to form it. After the aluminum alloy is formed, the operator knocks on the surface of the aluminum alloy part to demold the part. Utility Model Content

[0004] The technical problem to be solved by the utility model is that the motor of the existing mold is connected to the outside of the heating barrel when pouring aluminum alloy liquid, which affects the life of the motor under long-term use, and the injection port is sealed by electronic control, but this method will have the problem of poor sealing under long-term high-temperature working environment, and manual knocking is required for demolding. Since the aluminum alloy part has just been formed, knocking can easily affect the life of the aluminum alloy part.

[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide an aluminum alloy casting mold for a factory, comprising a bottom plate, a transmission box is fixedly connected to the top of the bottom plate near the center position, a mold block is fixedly connected to the top of the transmission box, and there are two groups of the mold blocks that are symmetrically arranged in an upper and lower shape. A limit rod is slidably connected to the inner side of the mold block near the outside, and the top of the limit rod is fixedly connected to the top of the transmission box. A hydraulic rod is fixedly connected to the top of the mold block near the top, and a hydraulic oil tank is fixedly connected to the top of the hydraulic rod. A support plate is fixedly connected to the bottom of the hydraulic oil tank, and the support plate is designed in an inverted "L" shape. The bottom of the support plate is fixedly connected to the top of the bottom plate, and the top of the bottom plate is fixedly connected to the support rod near the front end position. There are two groups of support rods that are symmetrically arranged in a left-right shape, and the support rod is rotatably connected to a heating barrel on the opposite side, and a servo motor is fixedly connected to the left side of the support rod near the left side, and the output end of the servo motor is fixedly connected to the left side of the rotating rod, and a winding wheel is fixedly connected to the outside of the rotating rod, and a steel cable is wound around the outside of the winding wheel, and the steel cable is arranged at the front end of the heating barrel near the bottom.

[0006] The operation of the above parts can effectively reduce the temperature around the motor, avoid the impact on the internal structure of the motor when used in a high temperature environment for a long time, and also avoid metal fatigue problems at the fixed joints of the motor.

[0007] The utility model is further configured as follows: the hydraulic rod is slidably connected to the inside of the support plate, an extrusion barrel is provided inside the transmission box, the extrusion barrel is fixedly connected to the top of the bottom plate, a No. 2 injection pipe is provided inside the extrusion barrel, the top end of the No. 2 injection pipe is fixed at the top position inside the transmission box, the interior of the No. 2 injection pipe is connected to the mold block, the front end of the transmission box is fixedly connected to the No. 1 injection pipe, a one-way sealing assembly is provided inside the No. 1 injection pipe, and the one-way sealing assembly is used to seal the transmission box.

[0008] The utility model is further configured such that the No. 1 injection pipe is fixedly connected to the right side of the transmission box in an inclined state, one end of the No. 1 injection pipe is arranged above the extrusion barrel, and the outer portion of the No. 1 injection pipe is designed in a section near the rear end.

[0009] The utility model is further configured as follows: the one-way sealing assembly includes a rotating shaft, the rotating shaft is rotatably connected to the inside of the No. 1 injection tube near the top position, a sealing plate is fixedly connected to the right side of the rotating shaft, the sealing plate is fixedly connected to the inner wall of the No. 1 injection tube, the rotating shaft is rotatably connected to the side away from the sealing plate, the front end of the rotating plate abuts against a limiting block, and the limiting block is fixedly connected to the inner wall of the No. 1 injection tube.

[0010] The operation of the above parts can realize mechanical one-way flow, avoid the problem of poor sealing and poor stability caused by long-term use of the electronic one-way valve in a high temperature environment, and improve the stability of equipment operation.

[0011] The utility model is further configured as follows: one end of the steel cable away from the winding wheel is fixedly connected to a rotating block No. 1, the outside of the rotating block No. 1 is rotatably connected to a connecting block near the bottom, the rear end of the connecting block is fixedly connected to the front end of the heating barrel near the bottom, and a knocking assembly is provided on the outside of the rotating rod near the front end, and the knocking assembly is used to demold the aluminum alloy part formed inside the mold block.

[0012] The utility model is further configured such that the knocking assembly includes a No. 2 rotating block, which is fixedly connected to the outside of the rotating rod near the front end, and the front and rear ends of the rotating rod are rotatably connected to a No. 3 rotating block, and the outside of the No. 3 rotating block is fixedly connected to a rubber sleeve.

[0013] The operation of the above parts can effectively achieve the knocking demoulding effect, and when the aluminum alloy liquid is injected into the mold, the bubbles in the aluminum alloy liquid can be removed by knocking, thereby ensuring the qualified rate of the aluminum alloy parts after molding.

[0014] The utility model is further configured such that a pressure bottle is fixedly connected to the top of the base plate near the rear end, a connecting pipe is fixedly connected to the top of the pressure bottle, one end of the connecting pipe away from the pressure bottle is fixedly connected to the rear end of the transmission box, and the connecting pipe is connected to the interior of the transmission box.

[0015] The utility model is further configured as follows: a heating platform is arranged below the heating barrel, the heating platform is fixedly connected to the top of the bottom plate, a gas control box is fixedly connected to the right side of the heating platform, and the gas control box is fixedly connected to the top of the bottom plate.

[0016] The beneficial effects of the utility model are as follows:

[0017] 1. The utility model drives the rotating rod to rotate back and forth by the servo motor, thereby driving the winding wheel to wind up the steel cable. When the connecting block is wound up, it can pull the No. 1 rotating block and the connecting block to tilt the heating barrel, so that the liquid inside the heating barrel is poured into the No. 1 injection pipe. When pouring the liquid aluminum alloy in this way, the effect of indirect pouring is achieved, avoiding the problem that the motor is directly connected to one side of the heating barrel, resulting in high temperature causing damage to the motor, thereby improving the service life of the motor;

[0018] 2. The utility model can knock out the bubbles inside the mold block when injecting the mold block, and when demolding is required, the rubber sleeve can knock on the top of the mold block to facilitate the aluminum alloy parts to fall off from the mold block, thereby solving the problem of damage to the alloy parts caused by knocking during demolding in the past and improving the qualified rate of the aluminum alloy parts after demolding. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the heating barrel of the utility model;

[0021] Figure 3 For the utility model Figure 2 The enlarged structural diagram at A in the middle;

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the injection pipe of the utility model;

[0023] Figure 5 For the utility model Figure 4 Enlarged structural diagram at B in the middle.

[0024] In the figure: 1. bottom plate; 2. support rod; 3. heating barrel; 4. gas control box; 5. heating table; 6. transmission box; 7. mold block; 8. hydraulic rod; 9. limit rod; 10. hydraulic oil tank; 11. support plate; 12. rotating rod; 13. winding wheel; 14. steel cable; 15. rotating block No. 1; 16. connecting block; 17. injection pipe No. 1; 18. rotating shaft; 19. sealing plate; 20. rotating plate; 21. limit block; 22. extrusion barrel; 23. injection pipe No. 2; 24. connecting pipe; 25. air pressure bottle; 26. servo motor; 27. rotating block No. 2; 28. rotating block No. 3; 29. ​​rubber sleeve. DETAILED DESCRIPTION

[0025] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0026] See also Figure 1 - Figure 5A factory-used aluminum alloy casting mold comprises a bottom plate 1, a transmission box 6 is fixedly connected to the top of the bottom plate 1 near the center position, a mold block 7 is fixedly connected to the top of the transmission box 6, there are two groups of mold blocks 7 which are symmetrically arranged in an upper and lower shape, the inner side of the mold block 7 is slidably connected to a limit rod 9 near the outside, the top of the limit rod 9 is fixedly connected to the top of the transmission box 6, a hydraulic rod 8 is fixedly connected to the top of the mold block 7 near the top, a hydraulic oil tank 10 is fixedly connected to the top of the hydraulic rod 8, a support plate 11 is fixedly connected to the bottom of the hydraulic oil tank 10, the support plate 11 is designed in an inverted "L" shape, the bottom of the support plate 11 is fixedly connected to the top of the bottom plate 1, a support rod 2 is fixedly connected to the top of the bottom plate 1 near the front end position, there are two groups of support rods 2 which are symmetrically arranged in a left-right shape, a heating barrel 3 is rotatably connected to the opposite side of the support rod 2, a servo motor 26 is fixedly connected to the left side of the support rod 2 near the left side, the output end of the servo motor 26 is fixedly connected to the left side of the rotating rod 12, the rotating rod 1 2 is fixedly connected to the outside of the reel 13, and a steel cable 14 is wound around the outside of the reel 13. The steel cable 14 is arranged at the front end of the heating barrel 3 near the bottom. The No. 1 injection pipe 17 is fixedly connected to the right side of the transmission box 6 in an inclined state. One end of the No. 1 injection pipe 17 is arranged above the extrusion barrel 22. The No. 1 injection pipe 17 is designed in a cross-section near the rear end. When working, the servo motor 26 drives the rotating rod 12 to rotate reciprocatingly, thereby driving the reel 13 to reel the steel cable 14. When the connecting block 16 is reeled, it can pull the No. 1 rotating block 15 and the connecting block 16 to tilt the heating barrel 3, thereby pouring the liquid inside the heating barrel 3 into the No. 1 injection pipe 17, and injecting the liquid aluminum alloy along the No. 1 injection pipe 17. The liquid aluminum alloy will make the rotating plate 20 rotate along the rotating shaft 18, thereby injecting into the inside of the extrusion barrel 22 along the No. 1 injection pipe 17, and the cross-section structure of the No. 1 injection pipe 17 can prevent the closed pipeline from outputting cavities.

[0027] The hydraulic rod 8 is slidably connected to the inside of the support plate 11, an extrusion barrel 22 is arranged inside the transmission box 6, the extrusion barrel 22 is fixedly connected to the top of the bottom plate 1, a No. 2 injection pipe 23 is arranged inside the extrusion barrel 22, the top of the No. 2 injection pipe 23 is fixed at the top position inside the transmission box 6, the inside of the No. 2 injection pipe 23 is connected to the mold block 7, the front end of the transmission box 6 is fixedly connected to the No. 1 injection pipe 17, the No. 1 injection pipe 17 is provided with a one-way sealing assembly, the one-way sealing assembly is used to seal the transmission box 6, the one-way sealing assembly includes a rotating shaft 18, the No. 1 injection pipe 17 is rotatably connected to the rotating shaft 18 near the top position, the rotating shaft 18 is connected to the No. 1 injection pipe 17, and the rotating shaft 18 is connected to the No. 1 injection pipe 17. A sealing plate 19 is fixedly connected to the right side of the moving shaft 18, and the sealing plate 19 is fixedly connected to the inner wall of the No. 1 injection tube 17. A rotating plate 20 is rotatably connected to the side of the rotating shaft 18 away from the sealing plate 19. The front end of the rotating plate 20 abuts against a limiting block 21, and the limiting block 21 is fixedly connected to the inner wall of the No. 1 injection tube 17. During operation, when liquid aluminum alloy is injected into the extrusion barrel 22, the interior of the transmission box 6 can be pressurized. At this time, the air pressure will push the rotating plate 20 to abut against one side of the limiting block 21, thereby sealing. When the internal pressure of the transmission box 6 reaches a certain threshold, the liquid alloy will be allowed to enter the mold block 7 along the No. 2 injection tube 23.

[0028] One end of the steel cable 14 away from the winding wheel 13 is fixedly connected to a No. 1 rotating block 15, and the No. 1 rotating block 15 is rotatably connected to a connecting block 16 outside the bottom position, and the rear end of the connecting block 16 is fixedly connected to the front end of the heating barrel 3 near the bottom position, and a knocking component is arranged outside the rotating rod 12 near the front end position, and the knocking component is used to demould the aluminum alloy part formed inside the mold block 7, and the knocking component includes a No. 2 rotating block 27, and the No. 2 rotating block 27 is fixedly connected to the outside of the rotating rod 12 near the front end position, and the front and rear ends of the rotating rod 12 are rotatably connected to a No. 3 rotating block 28, and the No. 3 rotating block 28 is fixedly connected to the front and rear ends of the rotating rod 12. The movable block 28 is fixedly connected to the outside with a rubber sleeve 29. When working, the servo motor 26 will drive the No. 2 rotating block 27 to rotate when driving the rotating rod 12 to rotate back and forth, and the rotation of the No. 2 rotating block 27 will drive the No. 3 rotating block 28 to rotate, so that the No. 3 rotating block 28 drives the external rubber sleeve 29 to knock on the top of the mold block 7 near the top. When knocking in this way, it is achieved that the bubbles inside the mold block 7 can be knocked out when injecting the mold block 7, and when demolding is required, the rubber sleeve 29 knocking on the top of the mold block 7 can also facilitate the aluminum alloy part to fall off from the inside of the mold block 7.

[0029] A gas pressure bottle 25 is fixedly connected to the top of the base plate 1 near the rear end, and a connecting pipe 24 is fixedly connected to the top of the gas pressure bottle 25. The end of the connecting pipe 24 away from the gas pressure bottle 25 is fixedly connected to the rear end of the transmission box 6, and the connecting pipe 24 is connected to the inside of the transmission box 6. A heating table 5 is arranged below the heating barrel 3, and the heating table 5 is fixedly connected to the top of the base plate 1. A gas control box 4 is fixedly connected to the right side of the heating table 5, and the gas control box 4 is fixedly connected to the top of the base plate 1. When working, the gas pressure bottle 25 can pressurize the inside of the transmission box 6 through the connecting pipe 24, and when the heating barrel 3 is not dumped, the heating table 5 can be controlled by the gas control box 4 to heat the heating barrel 3, thereby melting the aluminum alloy ingot newly added to the heating barrel 3.

[0030] When the utility model is in use, the servo motor 26 drives the rotating rod 12 to rotate back and forth, thereby driving the winding wheel 13 to reel in the steel cable 14. When the connecting block 16 is reeled in, it can pull the No. 1 rotating block 15 and the connecting block 16 to tilt the heating barrel 3, thereby pouring the liquid inside the heating barrel 3 into the No. 1 injection pipe 17, and injecting the liquid aluminum alloy along the No. 1 injection pipe 17. The liquid aluminum alloy will cause the rotating plate 20 to rotate along the rotating shaft 18, thereby being injected into the extrusion barrel 22 along the No. 1 injection pipe 17, and the cross-sectional structure of the No. 1 injection pipe 17 can prevent the closed pipeline output from having a cavity. When the liquid aluminum alloy is injected into the extrusion barrel 22, the inside of the transmission box 6 can be pressurized. At this time, the air pressure will push the rotating plate 20 to abut against one side of the limit block 21, thereby sealing, and the internal pressure of the transmission box 6 reaches a certain When the threshold is reached, the liquid alloy will enter the mold block 7 along the No. 2 injection pipe 23. When the servo motor 26 drives the rotating rod 12 to rotate back and forth, it will drive the No. 2 rotating block 27 to rotate. The rotation of the No. 2 rotating block 27 will drive the No. 3 rotating block 28 to rotate, so that the No. 3 rotating block 28 drives the external rubber sleeve 29 to knock on the top of the mold block 7 near the top. When knocking in this way, it is achieved that the bubbles inside the mold block 7 can be knocked out when injecting the mold block 7. When demolding is required, the rubber sleeve 29 knocking on the top of the mold block 7 can also facilitate the aluminum alloy parts to fall off from the mold block 7. The air pressure bottle 25 can be pressurized inside the transmission box 6 through the connecting pipe 24, and when the heating barrel 3 is not dumped, the heating table 5 can be controlled by the gas control box 4 to heat the heating barrel 3, thereby melting the aluminum alloy ingot newly added to the heating barrel 3.

[0031] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A factory aluminum alloy casting mold, comprising a base plate (1), characterized in that: A transmission box (6) is fixedly connected to the top of the bottom plate (1) near the center position, and a mold block (7) is fixedly connected to the top of the transmission box (6). There are two groups of mold blocks (7) arranged in an upper and lower symmetrical shape. A limit rod (9) is slidably connected to the inner side of the mold block (7) near the outside, and the top of the limit rod (9) is fixedly connected to the top of the transmission box (6). A hydraulic rod (8) is fixedly connected to the top of the mold block (7) near the top, and a hydraulic oil tank (10) is fixedly connected to the top of the hydraulic rod (8). The bottom of the hydraulic oil tank (10) is fixedly connected to a support plate (11). The support plate (11) is designed to be in an inverted "L" shape. The bottom of the plate (11) is fixedly connected to the top of the base plate (1); the top of the base plate (1) is fixedly connected to a support rod (2) near the front end; the support rods (2) are arranged in two groups in a left-right symmetrical manner; the support rods (2) are rotatably connected to the heating barrel (3) on the opposite side; the left side of the support rod (2) near the left side is fixedly connected to a servo motor (26); the output end of the servo motor (26) is fixedly connected to the left side of the rotating rod (12); the rotating rod (12) is fixedly connected to a winding wheel (13) on the outside; the winding wheel (13) is wound with a steel cable (14); the steel cable (14) is arranged at the front end of the heating barrel (3) near the bottom.

2. The aluminum alloy casting mold for factory use according to claim 1, characterized in that: The hydraulic rod (8) is slidably connected to the inside of the support plate (11); an extrusion barrel (22) is arranged inside the transmission box (6); the extrusion barrel (22) is fixedly connected to the top of the bottom plate (1); a second injection pipe (23) is arranged inside the extrusion barrel (22); the top end of the second injection pipe (23) is fixed to the top position inside the transmission box (6); the inside of the second injection pipe (23) is connected to the mold block (7); the front end of the transmission box (6) is fixedly connected to the first injection pipe (17); a one-way sealing component is arranged inside the first injection pipe (17); the one-way sealing component is used to seal the transmission box (6).

3. The aluminum alloy casting mold for factory use according to claim 2, characterized in that: The No. 1 injection pipe (17) is fixedly connected to the right side of the transmission box (6) in an inclined state, one end of the No. 1 injection pipe (17) is arranged above the extrusion barrel (22), and the exterior of the No. 1 injection pipe (17) near the rear end is designed in a section.

4. The aluminum alloy casting mold for factory use according to claim 3, characterized in that: The one-way sealing assembly comprises a rotating shaft (18), the rotating shaft (18) is rotatably connected to the inside of the No. 1 injection pipe (17) near the top, a sealing plate (19) is fixedly connected to the right side of the rotating shaft (18), the sealing plate (19) is fixedly connected to the inner wall of the No. 1 injection pipe (17), and a rotating plate (20) is rotatably connected to the side of the rotating shaft (18) away from the sealing plate (19), the front end of the rotating plate (20) abuts against a limiting block (21), and the limiting block (21) is fixedly connected to the inner wall of the No. 1 injection pipe (17).

5. The aluminum alloy casting mold for factory use according to claim 1, characterized in that: One end of the steel cable (14) away from the winding wheel (13) is fixedly connected to a first rotating block (15); the outer portion of the first rotating block (15) is rotatably connected to a connecting block (16) near the bottom; the rear end of the connecting block (16) is fixedly connected to the front end of the heating barrel (3) near the bottom; and a knocking assembly is provided on the outer portion of the rotating rod (12) near the front end, and the knocking assembly is used to demould the aluminum alloy part formed inside the mold block (7).

6. The aluminum alloy casting mold for factory use according to claim 5, characterized in that: The striking assembly comprises a second rotating block (27), the second rotating block (27) being fixedly connected to the outside of the rotating rod (12) near the front end, the front and rear ends of the rotating rod (12) being rotatably connected to a third rotating block (28), the outside of the third rotating block (28) being fixedly connected to a rubber sleeve (29).

7. The aluminum alloy casting mold for factory use according to claim 1, characterized in that: A pressure bottle (25) is fixedly connected to the top of the bottom plate (1) near the rear end, a connecting pipe (24) is fixedly connected to the top of the pressure bottle (25), one end of the connecting pipe (24) away from the pressure bottle (25) is fixedly connected to the rear end of the transmission box (6), and the connecting pipe (24) is connected to the interior of the transmission box (6).

8. The aluminum alloy casting mold for factory use according to claim 1, characterized in that: A heating platform (5) is provided below the heating barrel (3), and the heating platform (5) is fixedly connected to the top of the base plate (1). A gas control box (4) is fixedly connected to the right side of the heating platform (5), and the gas control box (4) is fixedly connected to the top of the base plate (1).