Multifunctional cutting operation platform
By designing a multifunctional cutting operation platform, the problems of cumbersome equipment debugging and smoke and dust generated when cutting pipes are solved, precise cutting and smoke and dust treatment are achieved, and processing efficiency and safety are improved.
Patent Information
- Application Number
- CN202420653946.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing plasma cutting machines need to re-debug the equipment when cutting pipes, resulting in cumbersome processes and cannot be completed on the same operating platform. It is easy to generate arc radiation, smoke and noise during the cutting process, affecting the environment and human health.
A multifunctional cutting operation platform is designed, including processing workbench, guide rail assembly, mobile cutting cart, dust removal sink, welding gun clamping assembly, pipe clamping assembly and electronic control platform, through the adjustment rod and clamp of welding gun clamping assembly Hold the hinge to fix the cutting nozzle, increase its adjustment range, and set up a dust removal sink below the platform and a smoke decompression cover above to deal with smoke and arc light.
It realizes accurate fixation and large-scale adjustment of cutting nozzles, reduces processing errors, effectively absorbs and treats smoke and dust, improves cutting efficiency and safety, and reduces harm to the environment and human health.
Smart Images
Figure CN222176277U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plasma cutting, in particular to a multifunctional cutting operation platform. Background Art
[0002] Plasma cutting machine is a commonly used equipment for mechanical processing. Plasma cutting machine uses compressed air as working gas and high-temperature and high-speed plasma as heat source. It uses high-energy plasma beam to cut metal materials, partially melt or evaporate the metal to be cut, and blows away the molten metal with high-speed airflow to form a narrow cutting seam. It can be used for cutting various metal materials such as stainless steel, aluminum, copper, cast iron and carbon steel.
[0003] Plasma cutting machines are mainly used for cutting plates. To cut pipes, the equipment needs to be re-adjusted and cannot be completed on the same operating platform, resulting in complicated cutting processes and high equipment investment. In addition, the plasma cutting process is prone to produce arc radiation, smoke, noise and other adverse factors that harm the environment and human health.
[0004] To solve the above problems, Chinese patent application number 201610322100.5 discloses a plasma plate and tube multifunctional integrated cutting device. The above disclosed plasma plate and tube multifunctional integrated cutting device can process plates and tubes at any groove angle at the same time, saving production resources and improving production efficiency.
[0005] The above-disclosed plasma plate and tube multifunctional integrated cutting device does not have a good fixation on the cutting nozzle, so that large processing errors are easily generated during production and processing; the adjustment range of the cutting nozzle is small, which limits the processing capacity; the smoke and dust generated during processing cannot be processed, which is easy to affect the environment and human health; the frame is integrated, which is not convenient for material removal and cleaning after processing. Utility Model Content
[0006] The utility model aims to overcome the defects in the above-mentioned prior art and provides a multifunctional cutting operation platform with small cutting processing error, large adjustment range of cutting nozzle, convenient material collection and cleaning after processing, and capable of absorbing and treating toxic and harmful smoke generated during processing.
[0007] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: a multifunctional cutting operation platform, including: a processing workbench, on which a guide rail assembly and a mobile cutting trolley are installed; a dust removal trough, which is arranged under the processing workbench, and a plate support assembly is arranged in the dust removal trough; a welding gun clamping assembly, which is assembled on the mobile cutting trolley; a pipe clamping assembly, which is arranged on one side of the processing workbench and is used to clamp the pipe to be processed; and an electric control platform, which is arranged on one side of the processing workbench.
[0008] As a preferred solution of the utility model, the guide rail assembly includes two guide rails arranged in parallel, at least two connecting rods are equidistantly arranged between the two guide rails, and the connecting rods are perpendicular to the guide rails.
[0009] As a preferred solution of the utility model, the plate support assembly includes at least two first support steel plates arranged along the length direction of the processing workbench, and at least two second support steel plates perpendicular to the first support steel plates.
[0010] As a preferred solution of the utility model, a slot is formed on the first supporting steel plate, one side of the second supporting steel plate is serrated, and the second supporting steel plate is mounted in the slot of the first supporting steel plate.
[0011] As a preferred solution of the utility model, the welding gun clamping assembly includes a first station adjustment rod, a second station adjustment rod, a clamping joint, a clamping hinge and a welding gun clamping arm; the clamping joint and the clamping hinge are respectively installed at both ends of the first station adjustment rod, the second station adjustment rod is installed at one end of the clamping hinge, and the welding gun clamping arm is installed at the end of the second station adjustment rod away from the clamping hinge.
[0012] As a preferred solution of the utility model, the first station adjustment rod is formed with first anti-slip grooves equidistantly distributed along the length direction of the first station adjustment rod, and the second station adjustment rod is formed with second anti-slip grooves equidistantly distributed along the length direction of the second station adjustment rod.
[0013] As a preferred solution of the utility model, a connecting column tube is formed on the mobile cutting trolley, and the welding gun clamping assembly is installed on the mobile cutting trolley through the connecting column tube.
[0014] As a preferred solution of the utility model, the pipe clamping assembly includes a chuck, a worm gear reducer and a drive motor; the drive motor is fixedly installed on the processing workbench table and connected to the worm gear reducer, and the chuck is assembled on the worm gear reducer.
[0015] As a preferred solution of the utility model, the chuck is a three-jaw chuck or a four-jaw chuck.
[0016] As a preferred solution of the utility model, a fume hood is arranged above the processing workbench, and the fume hood covers the top of the processing workbench.
[0017] As a preferred solution of the utility model, a roller is provided at the bottom of the dust removal water tank and a handle is provided on the outside.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] 1. The cutting nozzle is fixed by the welding gun clamping arm of the welding gun clamping assembly, so that the cutting nozzle will not shake due to the force generated by the high-speed plasma gas flow during the cutting process, so as to ensure the processing accuracy of the cutting process and reduce the defective rate of the cutting process;
[0020] 2. The working position of the cutting nozzle is adjusted by the first position adjusting rod and the second position adjusting rod of the welding gun clamping assembly, so that the cutting nozzle can cut plates and pipes with larger groove angle requirements within a larger range;
[0021] 3. The toxic smoke generated during cutting is treated by the dust removal water tank under the platform and the smoke removal hood above the platform to avoid adverse effects on the environment and human health caused by cutting;
[0022] 4. The dust removal trough is movably installed under the platform. It can be manually removed after the cutting process is completed, which is convenient for material removal and cleaning. It avoids accidentally touching the switch when removing materials and cleaning on the platform, causing the device to start up incorrectly, posing a threat to the personal safety of the personnel who remove materials and clean up. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the utility model;
[0024] Figure 2 It is a schematic diagram of the structure of the welding gun clamping assembly;
[0025] Figure 3 is a schematic structural diagram of a first supporting steel plate;
[0026] Figure numerals: processing workbench 100, guide rail assembly 110, guide rail bar 111, connecting rod 112, mobile cutting trolley 120, connecting column tube 121, dust removal water tank 200, plate support assembly 210, first supporting steel plate 211, second supporting steel plate 212, card slot 213, welding gun clamping assembly 300, first station adjustment rod 301, second station adjustment rod 302, clamping joint 303, clamping hinge 304, welding gun clamping arm 305, first anti-slip groove 306, second anti-slip groove 307, pipe clamping assembly 400, chuck 401, worm gear reducer 402, drive motor 403, electric control platform 500, smoke removal hood 600. DETAILED DESCRIPTION
[0027] The embodiments of the utility model are described in detail below with reference to the accompanying drawings.
[0028] like Figure 1 The figure is a schematic diagram of the structure of the utility model; specifically, a multifunctional cutting operation platform comprises: a processing workbench 100, on which a guide rail assembly 110 and a mobile cutting trolley 120 are installed; a dust removal trough 200, which is arranged below the processing workbench 100, and a plate support assembly 210 is arranged in the dust removal trough 200; a welding gun clamping assembly 300, which is assembled on the mobile cutting trolley 120; a pipe clamping assembly 400, which is arranged on one side of the processing workbench 100 and is used to clamp the pipe to be processed; and an electric control platform 500, which is arranged on one side of the processing workbench 100.
[0029] like Figure 1 As shown, it is a schematic diagram of the structure of the utility model; specifically, the guide rail assembly 110 includes two parallel guide rails 111, and at least two connecting rods 112 are equidistantly arranged between the two guide rails 111, and the connecting rods 112 are perpendicular to the guide rails 111; adding connecting rods 112 between the guide rails 111 can improve the stability of the guide rail assembly 110, prevent the guide rail assembly 110 from shifting when subjected to force, causing the movement trajectory of the mobile cutting carriage 120 installed on the guide rail assembly 110 to shift, affecting the accuracy of cutting.
[0030] like Figure 1 As shown, it is a schematic diagram of the structure of the utility model; specifically, the plate support assembly 210 includes at least two first support steel plates 211 arranged along the length direction of the processing workbench 100, and at least two second support steel plates 212 perpendicular to the first support steel plates 211; the second support steel plates 212 are arranged perpendicular to the first support steel plates 211 to improve the overall rigidity and strength of the plate support assembly 210, increase stability, and save materials and reduce the cost required to support the plate.
[0031] like Figure 1 and Figure 3 As shown, a slot 213 is formed on the first support steel plate 211, and one side of the second support steel plate 212 is serrated. The second support steel plate 212 is clamped in the slot 213 of the first support steel plate 211; the slot 213 on the first support steel plate 211 is used to fix the second support steel plate 212 to increase the stability of the second support steel plate 212, and one side of the second support steel plate 212 is set to be serrated to facilitate chip removal and heat dissipation during cutting.
[0032] like Figure 2 3 is a schematic diagram of the structure of the welding gun clamping assembly; specifically, the welding gun clamping assembly 300 includes a first station adjustment rod 301, a second station adjustment rod 302, a clamping joint 303, a clamping hinge 304 and a welding gun clamping arm 305; the clamping joint 303 and the clamping hinge 304 are respectively installed at both ends of the first station adjustment rod 301, the second station adjustment rod 302 is installed at one end of the clamping hinge 304, and the welding gun clamping arm 305 is installed at the end of the second station adjustment rod 302 away from the clamping hinge 304; by adjusting the first station adjustment rod 301 relative to the clamping joint The processing slope during material cutting is adjusted by adjusting the deflection angle of 303, the deflection angle of the clamping hinge 304 relative to the first station adjusting rod 301, the deflection angle of the second station adjusting rod 302 relative to the clamping hinge 304, and the deflection angle of the welding gun clamping arm 305 relative to the second station adjusting rod 302. The processing range during material cutting is adjusted by adjusting the position relationship of the first station adjusting rod 301 relative to the clamping joint 303, the position relationship of the clamping hinge 304 relative to the first station adjusting rod 301, and the position relationship of the second station adjusting rod 302 relative to the clamping hinge 304.
[0033] like Figure 2 As shown, it is a schematic diagram of the structure of the welding gun clamping assembly; specifically, the first station adjustment rod 301 is provided with first anti-skid grooves 306 equidistantly distributed along the length direction of the first station adjustment rod 301, and the second station adjustment rod 302 is provided with second anti-skid grooves 307 equidistantly distributed along the length direction of the second station adjustment rod 302; the first anti-skid grooves 306 and the second anti-skid grooves 307 are used to increase the friction coefficient of the outer surfaces of the first station adjustment rod 301 and the second station adjustment rod 302, thereby preventing the clamping joint 303 and the clamping hinge 304 assembled on the first station adjustment rod 301 and the second station adjustment rod 302 from sliding and affecting the accuracy of blanking.
[0034] like Figure 1As shown, it is a schematic diagram of the structure of the utility model; specifically, a connecting column tube 121 is formed on the mobile cutting trolley 120, and the welding gun clamping assembly 300 is installed on the mobile cutting trolley 120 through the connecting column tube 121; after the welding gun clamping assembly 300 is installed on the mobile cutting trolley 120 through the connecting column tube 121, the movement of the welding gun clamping assembly 300 can be controlled by controlling the movement of the mobile cutting trolley 120, so as to cut and cut the plate or pipe, and at the same time, the processing range and processing slope during cutting can be adjusted by adjusting the position relationship and deflection angle of the welding gun clamping assembly 300 relative to the connecting column tube 121.
[0035] like Figure 1 As shown, it is a schematic diagram of the structure of the utility model; specifically, the pipe clamping assembly 400 includes a chuck 401, a worm gear reducer 402 and a drive motor 403; the drive motor 403 is fixedly installed on the surface of the processing workbench 100, connected to the worm gear reducer 402, and the chuck 401 is assembled on the worm gear reducer 402; the pipe to be cut is clamped by the pipe clamping assembly 400, so that the plate and the pipe can be processed at the same time when cutting, thereby improving the utilization rate of the processing workbench 100.
[0036] like Figure 1 As shown, it is a schematic diagram of the structure of the utility model; specifically, a smoke hood 600 is arranged above the processing workbench 100, and the smoke hood 600 covers the top of the processing workbench 100; the smoke hood 600 can absorb the toxic gas generated during material unloading, and prevent the toxic gas from spreading and causing environmental pollution.
[0037] like Figure 1 As shown, it is a schematic diagram of the structure of the utility model; specifically, a roller 201 is provided at the bottom of the dust removal trough 200, and a handle 202 is provided on the outside; it is convenient to drag the dust removal trough 200 out of the processing workbench 100, clean up the waste in the dust removal trough 200, avoid bumping into the processing workbench 100 and various components installed on the processing workbench 100 when cleaning the dust removal trough 200, and eliminate safety hazards.
[0038] In the specific implementation process, further, the chuck 401 is a three-jaw chuck or a four-jaw chuck.
[0039] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
[0040] Although the following terms are used more frequently in this article: processing workbench 100, guide rail assembly 110, guide rail bar 111, connecting rod 112, mobile cutting trolley 120, connecting column tube 121, dust removal water tank 200, plate support assembly 210, first support steel plate 211, second support steel plate 212, clamping groove 213, welding gun clamping assembly 300, first station adjustment rod 301, second station adjustment rod 302, clamping joint 303, clamping hinge 304, welding gun clamping arm 305, first anti-skid groove 306, second anti-skid groove 307, pipe clamping assembly 400, chuck 401, worm gear reducer 402, drive motor 403, electric control platform 500, fume hood 600, etc., the possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.
Claims
1. A multifunctional cutting operation platform, characterized in that: include: A processing workbench (100), wherein a guide rail assembly (110) and a movable cutting trolley (120) are installed on a surface of the processing workbench (100); A dust removal water tank (200), wherein the dust removal water tank (200) is arranged below the processing workbench (100), and a plate support assembly (210) is arranged in the dust removal water tank (200); A welding gun clamping assembly (300), wherein the welding gun clamping assembly (300) is assembled on a mobile cutting carriage (120); A pipe clamping assembly (400), the pipe clamping assembly (400) being arranged on one side of the processing workbench (100) and being used to clamp the pipe to be processed; An electric control platform (500), wherein the electric control platform (500) is arranged on one side of the processing workbench (100).
2. A multifunctional cutting operation platform according to claim 1, characterized in that: The guide rail assembly (110) comprises two guide rail bars (111) arranged in parallel, and at least two connecting rods (112) are arranged equidistantly between the two guide rail bars (111), wherein the connecting rods (112) are perpendicular to the guide rail bars (111).
3. A multifunctional cutting operation platform according to claim 1, characterized in that: The plate support assembly (210) comprises at least two first support steel plates (211) arranged along the length direction of the processing workbench (100), and at least two second support steel plates (212) perpendicular to the first support steel plates (211).
4. A multifunctional cutting operation platform according to claim 3, characterized in that: A slot (213) is formed on the first supporting steel plate (211), one side of the second supporting steel plate (212) is serrated, and the second supporting steel plate (212) is mounted in the slot (213) of the first supporting steel plate (211).
5. The multifunctional cutting operation platform according to claim 1, characterized in that: The welding gun clamping assembly (300) comprises a first station adjustment rod (301), a second station adjustment rod (302), a clamping joint (303), a clamping hinge (304) and a welding gun clamping arm (305); the clamping joint (303) and the clamping hinge (304) are respectively installed at both ends of the first station adjustment rod (301), the second station adjustment rod (302) is installed at one end of the clamping hinge (304), and the welding gun clamping arm (305) is installed at one end of the second station adjustment rod (302) away from the clamping hinge (304).
6. The multifunctional cutting operation platform according to claim 5, characterized in that: The first station adjustment rod (301) is formed with first anti-slip grooves (306) distributed equidistantly along the length direction of the first station adjustment rod (301), and the second station adjustment rod (302) is formed with second anti-slip grooves (307) distributed equidistantly along the length direction of the second station adjustment rod (302).
7. The multifunctional cutting operation platform according to claim 1, characterized in that: A connecting column tube (121) is formed on the mobile cutting trolley (120), and the welding gun clamping assembly (300) is mounted on the mobile cutting trolley (120) via the connecting column tube (121).
8. The multifunctional cutting operation platform according to claim 1, characterized in that: The pipe clamping assembly (400) comprises a chuck (401), a worm gear reducer (402) and a drive motor (403); the drive motor (403) is fixedly mounted on the surface of a processing workbench (100) and connected to the worm gear reducer (402); and the chuck (401) is assembled on the worm gear reducer (402).
9. The multifunctional cutting operation platform according to claim 8, characterized in that: The chuck (401) is a three-jaw chuck or a four-jaw chuck.
10. The multifunctional cutting operation platform according to claim 1, characterized in that: A fume hood (600) is arranged above the processing workbench (100), and the fume hood (600) covers the area directly above the processing workbench (100).