Safety belt retractor mandrel assembling machine
By using the multi-station turntable and multi-mechanical working together in the seat belt retractor mandrel assembly machine, automatic detection of incoming materials and consistency monitoring of rivet pressure is achieved, and the types of incoming materials in the existing technology are solved and size control issues improve production efficiency and product consistency.
Patent Information
- Application Number
- CN202420799847.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-17
Smart Images

Figure CN222176662U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of safety belts, in particular to a seat belt retractor spindle assembly machine. Background Art
[0002] The existing seat belt retractor mandrel assembly machine cannot control the type and size of incoming materials before assembly, and often uses bad materials. There is no effective control over the pressure and position of riveting during assembly, and the consistency of the products in the actual process is very poor. This type of product requires nut locking, but manual locking is currently used. The angle cannot be controlled after locking, resulting in the inability to align during assembly and the inability to assemble the nuts properly. After the existing equipment is assembled, the materials are directly unloaded manually, resulting in too many manual movements, which affects production efficiency. No effective solution has been proposed for the above problems. Utility Model Content
[0003] Purpose of the utility model: to provide a seat belt retractor spindle assembly machine to solve the above problems existing in the prior art.
[0004] Technical solution: A seat belt retractor spindle assembly machine comprises: a frame; a workbench horizontally arranged on the frame; a multi-station turntable relatively arranged on the upper surface of the workbench; a material pre-setting and detection mechanism connected to the upper surface of the multi-station turntable; a first riveting mechanism adjacent to the multi-station turntable and located on the upper surface of the workbench; a nut locking mechanism adjacent to the multi-station turntable and the first riveting mechanism, and arranged on the upper surface of the workbench; a belt reel assembly mechanism adjacent to the multi-station turntable and the nut locking mechanism The multi-station turntable is arranged and arranged on the upper surface of the workbench; the second riveting mechanism is respectively arranged adjacent to the multi-station turntable and the tape drum assembly mechanism, and is arranged on the upper surface of the workbench; and the transplanting and grasping mechanism is respectively arranged adjacent to the multi-station turntable and the second riveting mechanism, and is arranged on the upper surface of the workbench; wherein, the multi-station turntable is rotated in sequence according to a preset trajectory to the first riveting mechanism, the nut locking mechanism, the tape drum assembly mechanism, the second riveting mechanism and the transplanting and grasping mechanism, so that the parts can be automatically assembled and detected.
[0005] Preferably, the first riveting mechanism includes: a first vertical bracket, a first driving component with an output end facing the first vertical bracket is arranged on the top of the first vertical bracket, the output end of the first driving component is connected to the first pressure sensor through a connecting rod, a first movable block is horizontally arranged at the bottom of the first pressure sensor, the first movable block is connected to the top of the first vertical bracket through a plurality of first transmission rods, and a first riveting head is arranged at the bottom of the first pressure sensor and below the first movable block.
[0006] Preferably, a first electrical proportional valve is arranged on the top of the first vertical bracket, and the first electrical proportional valve is electrically connected to the first driving component. A first extension plate is arranged on the top of the first transmission rods, and a first limit rod facing the first vertical bracket is arranged on the first extension plate. A first displacement sensor is arranged on one side of the first vertical bracket and directly below the first limit rod.
[0007] Preferably, the nut locking mechanism includes: a first base plate connected to the upper surface of the workbench, a second transmission rod is arranged on the same side and opposite to the first base plate, a first connecting plate is movably arranged on one side of the second transmission rod, a first left-right transplanting assembly is arranged on one side of the first connecting plate, a first movable plate is arranged on the side of the first left-right transplanting assembly away from the first connecting plate, a first up-and-down transplanting assembly with an output end facing the first base plate is arranged on one side of the first movable plate, a second driving component is arranged on the first up-and-down transplanting assembly, a first movable plate is arranged at the output end of the second driving component, a third driving component with an output end facing the base plate is arranged on the top of the first movable plate, and a nut locking sleeve is arranged at the output end of the third driving component.
[0008] Preferably, a second up and down transfer assembly adjacent to the first up and down transfer assembly is further arranged on the first movable plate, a fourth driving component is arranged on the second up and down transfer assembly, a second movable plate is arranged at the output end of the fourth driving component, and a height detection displacement sensor is arranged on the upper surface of the second movable plate.
[0009] Preferably, the belt reel assembly mechanism includes: a second base plate connected to the upper surface of the workbench, a third transmission rod is arranged on the same side and opposite to the second base plate, a second connecting plate is movably arranged on one side of the third transmission rod, a second left-right transfer assembly is arranged on one side of the second connecting plate, a second movable plate is arranged on the side of the second left-right transfer assembly away from the second connecting plate, a third up-and-down transfer assembly with an output end facing the second base plate is arranged on one side of the second movable plate, a fifth driving component is arranged on the third up-and-down transfer assembly, a third movable plate is arranged at the output end of the fifth driving component, and a torsion bar oiling assembly is arranged at the bottom of the third movable plate.
[0010] Preferably, a fourth up and down transfer assembly adjacent to the third up and down transfer assembly is further provided on the second movable plate, a sixth driving component is provided on the fourth up and down transfer assembly, a fourth movable plate is provided at the output end of the sixth driving component, and a belt reel grabbing assembly is provided at the bottom of the fourth movable plate.
[0011] Preferably, the second riveting mechanism includes: a second vertical bracket, a seventh driving component with an output end facing the second vertical bracket is arranged on the top of the second vertical bracket, the output end of the seventh driving component is connected to the second pressure sensor through a connecting rod, a second movable block is horizontally arranged at the bottom of the second pressure sensor, the second movable block is connected to the top of the second vertical bracket through a plurality of second transmission rods, and a second riveting head is arranged at the bottom of the second pressure sensor and below the second movable block.
[0012] Preferably, a second electrical proportional valve is arranged on the top of the second vertical bracket, and the second electrical proportional valve is electrically connected to the seventh driving component. A second extension plate is arranged on the top of the plurality of fourth transmission rods, and a second limit rod facing the second vertical bracket is arranged on the second extension plate. A second displacement sensor is arranged on one side of the second vertical bracket and directly below the second limit rod.
[0013] Preferably, the upper surface of the workbench is also provided with a laser engraving machine controller close to the nut locking mechanism and the tape reel assembly mechanism, a plurality of oil drums close to the second riveting mechanism, and a laser engraving component close to the oil drum, and the laser engraving component is electrically connected to the laser engraving machine controller.
[0014] Beneficial effect: In the embodiment of the present application, a method of presetting several mechanisms along the circumferential direction of the multi-station turntable is adopted, and the multi-station turntable is rotated in sequence according to the preset trajectory to the first riveting mechanism, the nut locking mechanism, the tape drum assembly mechanism, the second riveting mechanism and the transplanting grasping mechanism, so that the parts are automatically assembled and tested, achieving the purpose of automatic assembly and testing, thereby realizing the technical effect of improving production efficiency and improving yield rate, and further solving the problem that the existing seat belt retractor spindle assembly machine cannot control the type and size of incoming materials before assembly, and the situation of using poor materials often occurs. There is no effective control over the riveting pressure and position during assembly, and the consistency of the products in the actual process is very poor. Such products require nut locking, and manual locking is currently used. The angle after locking cannot be controlled, resulting in the inability to align during assembly, so that the nut cannot be assembled OK. After the existing equipment is assembled, the material is directly unloaded manually, resulting in too many manual movements, which affects the technical problem of production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of a seat belt retractor spindle assembly machine of the utility model;
[0016] Figure 2 It is a three-dimensional schematic diagram of another seat belt retractor spindle assembly machine of the utility model;
[0017] Figure 3It is a schematic diagram of the multi-station turntable structure of the seat belt retractor mandrel assembly machine of the utility model;
[0018] Figure 4 It is a three-dimensional schematic diagram of a first riveting mechanism of a seat belt retractor mandrel assembly machine of the utility model;
[0019] Figure 5 It is a three-dimensional schematic diagram of a first riveting mechanism of another seat belt retractor mandrel assembly machine of the utility model;
[0020] Figure 6 This is a front view of the first riveting mechanism of the seat belt retractor mandrel assembly machine of the utility model;
[0021] Figure 7 It is a three-dimensional structural schematic diagram of the nut locking mechanism of the seat belt retractor spindle assembly machine of the utility model;
[0022] Figure 8 It is a three-dimensional structural schematic diagram of a nut locking mechanism of another seat belt retractor spindle assembly machine of the utility model;
[0023] Fig. 9 It is a side view of the nut locking mechanism of the seat belt retractor spindle assembly machine of the utility model;
[0024] Fig.10 It is a three-dimensional structural schematic diagram of the belt reel assembly mechanism of the seat belt retractor spindle assembly machine of the utility model;
[0025] Fig.11 It is a three-dimensional structural schematic diagram of a belt reel assembly mechanism of another seat belt retractor spindle assembly machine of the utility model;
[0026] Fig.12 It is a side view of a belt reel assembly mechanism of another seat belt retractor spindle assembly machine of the utility model;
[0027] Fig.13 It is a three-dimensional structural schematic diagram of the second riveting mechanism of the seat belt retractor mandrel assembly machine of the utility model; and
[0028] Fig.14 It is a three-dimensional structural schematic diagram of a second riveting mechanism of another seat belt retractor mandrel assembly machine of the utility model.
[0029] The accompanying drawings are marked as follows:
[0030] 10. Rack;
[0031] 20. Workbench;
[0032] 30. Multi-station turntable;
[0033] 40. Material pre-setting and testing organization;
[0034] 50, first riveting mechanism; 501, first vertical bracket; 502, first driving component; 503, first pressure sensor; 504, first movable block; 505, first transmission rod; 506, first riveting head; 507, first electrical proportional valve; 508, first extension plate; 509, first limit rod; 510, first displacement sensor;
[0035] 60, nut locking mechanism; 601, first bottom plate; 602, second transmission rod; 603, first connecting plate; 604, first left and right transfer assembly; 605, first movable plate; 606, first up and down transfer assembly; 607, second driving component; 608, first movable plate; 609, third driving component; 610, nut locking sleeve; 611, second up and down transfer assembly; 612, fourth driving component; 613, second movable plate; 614, height detection displacement sensor;
[0036] 70, belt reel assembly mechanism; 701, second bottom plate; 702, third transmission rod; 703, second connecting plate; 704, second left-right transfer assembly; 705, second movable plate; 706, third up-and-down transfer assembly; 707, fifth driving component; 708, third movable plate; 709, torsion bar oiling assembly; 710, fourth up-and-down transfer assembly; 711, sixth driving component; 712, fourth movable plate; 713, belt reel grabbing assembly;
[0037] 80, second riveting mechanism; 801, second vertical bracket; 802, seventh driving component; 803, second pressure sensor; 804, second movable block; 805, fourth transmission rod; 806, second riveting head; 807, second electrical proportional valve; 808, second extension plate; 809, second limit rod; 810, second displacement sensor;
[0038] 90. Transplanting and grabbing mechanism;
[0039] 100. Laser marking machine controller;
[0040] 110. Oil drum;
[0041] 120. Laser engraved parts. DETAILED DESCRIPTION
[0042] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0043] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0044] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0045] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0046] like Figure 1-3 As shown, the present application relates to a seat belt retractor spindle assembly machine. The seat belt retractor spindle assembly machine comprises: a frame 10; the frame 10 refers to a machine bracket, which can achieve good fixing and supporting effects, and at the same time, can also be used for assembly of other components, thereby achieving multiple functional effects.
[0047] The workbench 20 is horizontally arranged on the frame 10 , and can achieve a good accommodation effect, thereby achieving the effect of assembling other components, and further realizing the integration and assembly of several components on the workbench 20 .
[0048] The multi-station turntable 30 is relatively arranged on the upper surface of the workbench 20, and can achieve a good station rotation effect, so as to achieve the effect of multiple processes. Preferably, the multi-station turntable 30 can be a six-station turntable, which can achieve the effect of executing multiple processes in sequence.
[0049] The material pre-setting and detection mechanism 40 is connected to the upper surface of the multi-station turntable 30; by providing the material pre-setting and detection mechanism 40, a good material pre-setting effect can be achieved, and at the same time, the material state can be automatically detected, thereby ensuring that the material is in a good supply state. The material includes but is not limited to: a shaft head, a torsion bar, a belt reel and a nut. The detection mechanism can be a detection sensor, and the sensor detects the presence and type of parts.
[0050] The first riveting mechanism 50 is arranged adjacent to the multi-station turntable 30 and is located on the upper surface of the workbench 20; the first riveting mechanism 50 refers to a torsion bar riveting mechanism, which can achieve a good automatic riveting effect, thereby improving the efficiency of assembly effect.
[0051] The nut locking mechanism 60 is respectively arranged adjacent to the multi-station turntable 30 and the first riveting mechanism 50 and is arranged on the upper surface of the workbench 20; it can achieve the effect of automatic nut locking, thereby improving work efficiency.
[0052] The tape reel assembly mechanism 70 is respectively disposed adjacent to the multi-station turntable 30 and the nut locking mechanism 60 and disposed on the upper surface of the workbench 20 ; and can achieve the effect of automatic assembly of the tape reel.
[0053] The second riveting mechanism 80 is respectively arranged adjacent to the multi-station turntable 30 and the tape reel assembly mechanism 70, and is arranged on the upper surface of the workbench 20; it can achieve the effect of automatic riveting between the tape reel and the shaft head assembly, thereby achieving the effect of improving work efficiency.
[0054] The transplanting and grabbing mechanism 90 is respectively arranged adjacent to the multi-station turntable 30 and the second riveting mechanism 80 and is arranged on the upper surface of the workbench 20 ; it can achieve the effect of automatic transplanting and grabbing.
[0055] Among them, the multi-station turntable 30 is rotated in sequence according to a preset trajectory to the first riveting mechanism 50, the nut locking mechanism 60, the tape drum assembly mechanism 70, the second riveting mechanism 80 and the transplanting and grabbing mechanism 90, so that the parts can be automatically assembled and tested. By arranging a multi-station turntable 30 on the upper surface of the workbench 20, the effect of multi-station rotation can be achieved, thereby providing a basis for realizing multi-process processing; at the same time, the first riveting mechanism 50, the nut locking mechanism 60, the tape drum assembly mechanism 70, the second riveting mechanism 80 and the transplanting and grabbing mechanism 90 are sequentially and orderly along the circumferential direction of the multi-station turntable 30, so that multi-process processing can be carried out in sequence, thereby realizing the effect of automatic assembly.
[0056] The present application can effectively ensure the size and type of incoming materials and reduce defects caused by incoming materials. The riveting station ensures the consistency and stability of riveting by monitoring pressure and displacement. The nuts are automatically locked and the angle after locking is detected to ensure the stability of assembly and eliminate defects caused by manual labor. Oiling, engraving and automatic unloading increase the degree of automation of the equipment, reduce manual movements, improve production efficiency, improve product consistency, and increase production capacity.
[0057] From the above description, it can be seen that the present application achieves the following technical effects:
[0058] In the embodiment of the present application, a method of presetting several mechanisms along the circumferential direction of the multi-station turntable 30 is adopted, and the multi-station turntable 30 is rotated in sequence according to the preset trajectory to the first riveting mechanism 50, the nut locking mechanism 60, the tape drum assembly mechanism 70, the second riveting mechanism 80 and the transplanting grasping mechanism 90, so that the parts are automatically assembled and tested, achieving the purpose of automatic assembly and testing, thereby realizing the technical effect of improving production efficiency and improving yield rate, and further solving the problem that the existing seat belt retractor spindle assembly machine cannot control the type and size of incoming materials before assembly, and the situation of using poor materials often occurs. There is no effective control over the pressure and position of riveting during assembly, and the consistency of the products in the actual process is very poor. Such products have the need for nut locking, and manual locking is currently used. The angle after locking cannot be controlled, resulting in the inability to align during assembly, so that the nut cannot be assembled OK. After the existing equipment is assembled, the material is directly unloaded manually, resulting in too many manual actions, which affects the technical problem of production efficiency.
[0059] like Figure 4-6As shown, the first riveting mechanism 50 includes: a first vertical bracket 501, a first driving component 502 with an output end facing the first vertical bracket 501 is arranged on the top of the first vertical bracket 501, the output end of the first driving component 502 is connected to the first pressure sensor 503 through a connecting rod, a first movable block 504 is horizontally arranged at the bottom of the first pressure sensor 503, the first movable block 504 is connected to the top of the first vertical bracket 501 through a plurality of first transmission rods 505, and a first riveting head 506 is arranged at the bottom of the first pressure sensor 503 and below the first movable block 504. It can be understood that the shaft head is riveted to the torsion bar and the pressure is controlled by an electrical proportional valve. Among them, the first driving component 502 can be a booster cylinder.
[0060] Furthermore, a first electrical proportional valve 507 is disposed on the top of the first vertical bracket 501, and the first electrical proportional valve 507 is electrically connected to the first driving component 502. A first extension plate 508 is disposed on the top of the first transmission rods 505, and a first limit rod 509 facing the first vertical bracket 501 is disposed on the first extension plate 508. A first displacement sensor 510 is disposed on one side of the first vertical bracket 501 and directly below the first limit rod 509. It can be understood that the riveting force and displacement are detected by the pressure sensor and the displacement sensor, thereby ensuring an accurate detection effect.
[0061] like Figure 7-9 As shown, the nut locking mechanism 60 includes: a first bottom plate 601 connected to the upper surface of the workbench 20, a second transmission rod 602 is arranged on the same side and opposite to the first bottom plate 601, a first connecting plate 603 is movably arranged on one side of the second transmission rod 602, a first left and right transfer assembly 604 is arranged on one side of the first connecting plate 603, a first movable plate 605 is arranged on the side of the first left and right transfer assembly 604 away from the first connecting plate 603, a first up and down transfer assembly 606 with an output end facing the first bottom plate 601 is arranged on one side of the first movable plate 605, a second driving component 607 is arranged on the first up and down transfer assembly 606, a first movable plate 608 is arranged on the output end of the second driving component 607, a third driving component 609 with an output end facing the bottom plate is arranged on the top of the first movable plate 608, and a nut locking sleeve 610 is arranged on the output end of the third driving component 609. It can be understood that the effect of moving in multiple up and down and left and right directions can be achieved, thereby ensuring a good nut locking effect. The second driving component 607 may be a cylinder; the third driving component 609 may be a servo motor.
[0062] Furthermore, the first movable plate 605 is also provided with a second up-and-down transfer assembly 611 adjacent to the first up-and-down transfer assembly 606, the second up-and-down transfer assembly 611 is provided with a fourth driving component 612, the output end of the fourth driving component 612 is provided with a second movable plate 613, and the upper surface of the second movable plate 613 is provided with a height detection displacement sensor 614. It can be understood that by providing the second up-and-down transfer assembly 611 adjacent to the first up-and-down transfer assembly 606 and in the same direction, a good up-and-down movement effect can be achieved, and at the same time, the height detection displacement sensor 614 can be driven to move synchronously, thereby ensuring an accurate height detection effect.
[0063] Specifically, the nut is grasped to the locking position and the locking of the nut and the angle of the nut are detected to ensure the assembly of the next station.
[0064] It should be noted that in order to improve the stability of the mechanism operation, the stability of the mechanism operation can be further improved by using a slider and a slide rail assembly.
[0065] like Figure 10-12 As shown, the belt reel assembly mechanism 70 comprises: a second bottom plate 701 connected to the upper surface of the workbench 20, a third transmission rod 702 is arranged on the same side and opposite to the second bottom plate 701, a second connecting plate 703 is movably arranged on one side of the third transmission rod 702, a second left-right transfer assembly 704 is arranged on one side of the second connecting plate 703, a second movable plate 705 is arranged on the side of the second left-right transfer assembly 704 away from the second connecting plate 703, a third up-down transfer assembly 706 with an output end facing the second bottom plate 701 is arranged on one side of the second movable plate 705, a fifth driving component 707 is arranged on the third up-down transfer assembly 706, a third movable plate 708 is arranged on the output end of the fifth driving component 707, and a torsion bar oil injection assembly 709 is arranged at the bottom of the third movable plate 708. It can be understood that the effect of being movable in multiple directions can be achieved, thereby ensuring a good automatic assembly effect of the belt reel.
[0066] Furthermore, the second movable plate 705 is also provided with a fourth up-and-down transfer assembly 710 adjacent to the third up-and-down transfer assembly 706, the fourth up-and-down transfer assembly 710 is provided with a sixth driving component 711, the output end of the sixth driving component 711 is provided with a fourth movable plate 712, and the bottom of the fourth movable plate 712 is provided with a belt reel grabbing assembly 713. It can be understood that after the transfer mechanism descends to inject oil into the shaft head torsion bar and grab the belt reel, the transfer mechanism assembles the belt reel with the shaft head assembly.
[0067] like Figure 13-14As shown, the second riveting mechanism 80 includes: a second vertical bracket 801, a seventh driving component 802 with an output end facing the second vertical bracket 801 is arranged at the top of the second vertical bracket 801, the output end of the seventh driving component 802 is connected to the second pressure sensor 803 through a connecting rod, a second movable block 804 is horizontally arranged at the bottom of the second pressure sensor 803, the second movable block 804 is connected to the top of the second vertical bracket 801 through a plurality of second transmission rods 602, and a second riveting head 806 is arranged at the bottom of the second pressure sensor 803 and below the second movable block 804. It can be understood that good power transmission and detection effects can be achieved.
[0068] Furthermore, a second electrical proportional valve 807 is provided on the top of the second vertical bracket 801, and the second electrical proportional valve 807 is electrically connected to the seventh driving component 802. A second extension plate 808 is provided on the top of the fourth transmission rods 805, and a second limit rod 809 facing the second vertical bracket 801 is provided on the second extension plate 808. A second displacement sensor 810 is provided on one side of the second vertical bracket 801 and directly below the second limit rod 809. It can be understood that the pressure of the reel and the shaft head assembly is controlled by the electrical proportional valve, and the pressure sensor and the displacement sensor detect the force and displacement of the riveting, so that a precise automatic riveting effect can be achieved.
[0069] Furthermore, the upper surface of the workbench 20 is also provided with a laser marking machine controller 100 near the nut locking mechanism 60 and the tape drum assembly mechanism 70, a plurality of oil drums 110 near the second riveting mechanism 80, and a laser marking component 120 near the oil drums 110, and the laser marking component 120 is electrically connected to the laser marking machine controller 100. It can be understood that a precise laser marking effect can be achieved.
[0070] This new workflow is as follows:
[0071] The present application is used for automatic assembly and detection of the core shaft of the seat belt retractor. It adopts a 6-station turntable to assemble and detect the parts in sequence. The shaft head, torsion bar, belt reel and nut are placed manually, and the sensor detects the presence and type of the parts; the first riveting mechanism 50 rivets the shaft head and the torsion bar, and controls the pressure through an electric proportional valve. The pressure sensor and the displacement sensor detect the riveting force and displacement; the nut is grabbed to the locking position by the transfer mechanism, and the nut is locked and the nut angle is detected to ensure the assembly of the next station; the transfer mechanism descends to carry out After the shaft head torsion bar is oiled and the tape reel is grabbed, the transplanting mechanism assembles the tape reel and the shaft head assembly; the second riveting mechanism 80 rivets the tape reel and the shaft head assembly and controls the pressure through an electrical proportional valve, and the pressure sensor and displacement sensor detect the riveting force and displacement; the transplanting and grabbing mechanism 90 grabs the core shaft assembly and rotates it 180° so that the shaft head faces upward, and oil is injected. The sensor detects whether oil is injected. After the oil injection is completed, the core shaft assembly is grabbed to the laser engraving area for engraving and scanning the code, and the finished product is transplanted to the finished product flow channel and flows into the finished product conveyor belt, and the NG parts are thrown into the NG box.
[0072] This application also has the following beneficial effects:
[0073] The present application can effectively ensure the size and type of incoming materials and reduce defects caused by incoming materials. The riveting station ensures the consistency and stability of riveting by monitoring pressure and displacement. The nuts are automatically locked and the angle after locking is detected to ensure the stability of assembly and eliminate defects caused by manual labor. Oiling, engraving and automatic unloading increase the degree of automation of the equipment, and multiple stand-alone equipment are efficiently integrated so that the data of each action can be accurately traced.
[0074] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings; however, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.
Claims
1. Seat belt retractor spindle assembly machine, It is characterized in that include: frame; A workbench, horizontally arranged on the frame; A multi-station turntable, arranged relatively on the upper surface of the workbench; A material presetting and detection mechanism connected to the upper surface of the multi-station turntable; A first riveting mechanism, disposed adjacent to the multi-station turntable and located on an upper surface of the workbench; A nut locking mechanism is respectively arranged adjacent to the multi-station turntable and the first riveting mechanism, and is arranged on the upper surface of the workbench; A tape reel assembly mechanism is respectively disposed adjacent to the multi-station turntable and the nut locking mechanism, and is disposed on the upper surface of the workbench; A second riveting mechanism is respectively disposed adjacent to the multi-station turntable and the tape reel assembly mechanism and is disposed on the upper surface of the workbench; and A transplanting and grabbing mechanism is respectively arranged adjacent to the multi-station turntable and the second riveting mechanism, and is arranged on the upper surface of the workbench; The multi-station turntable is rotated in sequence according to a preset trajectory to the first riveting mechanism, the nut locking mechanism, the tape drum assembly mechanism, the second riveting mechanism and the transplanting and grabbing mechanism, so that the parts are automatically assembled and tested; The nut locking mechanism includes: a first base plate connected to the upper surface of the workbench, a second transmission rod is arranged on the same side and opposite to the first base plate, a first connecting plate is movably arranged on one side of the second transmission rod, a first left-right transfer assembly is arranged on one side of the first connecting plate, a first movable plate is arranged on the side of the first left-right transfer assembly away from the first connecting plate, a first up-and-down transfer assembly with an output end facing the first base plate is arranged on one side of the first movable plate, a second driving component is arranged on the first up-and-down transfer assembly, a first movable plate is arranged at the output end of the second driving component, a third driving component with an output end facing the base plate is arranged on the top of the first movable plate, and a nut locking sleeve is arranged at the output end of the third driving component.
2. The seat belt retractor spindle assembly machine according to claim 1, It is characterized in that The first riveting mechanism includes: a first vertical bracket, a first driving component with an output end facing the first vertical bracket is arranged on the top of the first vertical bracket, the output end of the first driving component is connected to the first pressure sensor through a connecting rod, a first movable block is horizontally arranged at the bottom of the first pressure sensor, the first movable block is connected to the top of the first vertical bracket through a plurality of first transmission rods, and a first riveting head is arranged at the bottom of the first pressure sensor and below the first movable block.
3. The seat belt retractor spindle assembly machine according to claim 2, It is characterized in that A first electrical proportional valve is arranged on the top of the first vertical bracket, and the first electrical proportional valve is electrically connected to the first driving component. A first extension plate is arranged on the top of the first transmission rods, and a first limit rod facing the first vertical bracket is arranged on the first extension plate. A first displacement sensor is arranged on one side of the first vertical bracket and directly below the first limit rod.
4. The seat belt retractor spindle assembly machine according to claim 1, It is characterized in that A second up-and-down transfer assembly adjacent to the first up-and-down transfer assembly is also disposed on the first movable plate, a fourth driving component is disposed on the second up-and-down transfer assembly, a second movable plate is disposed at an output end of the fourth driving component, and a height detection displacement sensor is disposed on the upper surface of the second movable plate.
5. The seat belt retractor spindle assembly machine according to claim 1, It is characterized in that The belt reel assembly mechanism includes: a second base plate connected to the upper surface of the workbench, a third transmission rod is arranged on the same side and opposite to the second base plate, a second connecting plate is movably arranged on one side of the third transmission rod, a second left-right transfer assembly is arranged on one side of the second connecting plate, a second movable plate is arranged on the side of the second left-right transfer assembly away from the second connecting plate, a third up-and-down transfer assembly with an output end facing the second base plate is arranged on one side of the second movable plate, a fifth driving component is arranged on the third up-and-down transfer assembly, a third movable plate is arranged at the output end of the fifth driving component, and a torsion bar oiling assembly is arranged at the bottom of the third movable plate.
6. The seat belt retractor spindle assembly machine according to claim 5, It is characterized in that A fourth up and down transfer assembly adjacent to the third up and down transfer assembly is also arranged on the second movable plate, a sixth driving component is arranged on the fourth up and down transfer assembly, a fourth movable plate is arranged at the output end of the sixth driving component, and a belt reel grabbing assembly is arranged at the bottom of the fourth movable plate.
7. The seat belt retractor spindle assembly machine according to claim 1, It is characterized in that The second riveting mechanism includes: a second vertical bracket, a seventh driving component with an output end facing the second vertical bracket is arranged on the top of the second vertical bracket, the output end of the seventh driving component is connected to the second pressure sensor through a connecting rod, a second movable block is horizontally arranged at the bottom of the second pressure sensor, the second movable block is connected to the top of the second vertical bracket through a plurality of second transmission rods, and a second riveting head is arranged at the bottom of the second pressure sensor and below the second movable block.
8. The seat belt retractor spindle assembly machine according to claim 7, It is characterized in that A second electrical proportional valve is arranged on the top of the second vertical bracket, and the second electrical proportional valve is electrically connected to the seventh driving component. A second extension plate is arranged on the top of the plurality of fourth transmission rods, and a second limit rod facing the second vertical bracket is arranged on the second extension plate. A second displacement sensor is arranged on one side of the second vertical bracket and directly below the second limit rod.
9. The seat belt retractor spindle assembly machine according to claim 1, It is characterized in that The upper surface of the workbench is also provided with a laser engraving machine controller close to the nut locking mechanism and the tape drum assembly mechanism, a plurality of oil drums close to the second riveting mechanism, and a laser engraving component close to the oil drum, and the laser engraving component is electrically connected to the laser engraving machine controller.
