Part surface sand blasting device
By combining the mesh belt conveyor and the drum conveyor in the sandblasting device, sandblasting can be performed on both sides of the parts, which solves the problem of insufficient processing of the existing sandblasting machine and improves the sandblasting efficiency and efficiency.
Patent Information
- Application Number
- CN202323538992.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-25
AI Technical Summary
When used by existing sandblasting machines, the surface of the parts is not sufficiently sandblasted, especially since the sandblasting gun is generally only installed on one side of the parts, resulting in low processing efficiency. When holding the sandblasting gun, it is necessary to frequently replace the parts, resulting in Slow processing.
A surface sandblasting device of parts is designed, using a combination of mesh belt conveyor and drum conveyor to achieve sandblasting treatment on both upper and lower sides of the box. The parts are moved to the bottom of the spray gun through mesh belt conveyor. The roller conveyor allows the parts to be sandblasted above the spray gun to ensure that both sides can be fully processed.
It is achieved that both the upper and lower surfaces of the part can be fully blasted, which improves the sandblasting efficiency and use effect, reduces the frequency and time of manual operation, and significantly improves the processing speed.
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Figure CN222177321U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sandblasting devices, in particular to a part surface sandblasting device. Background Art
[0002] Due to the impact and cutting effect of abrasives on the surface of parts, the sandblasting machine makes the surface of parts obtain a certain degree of cleanliness and different degrees of roughness, so that the mechanical properties of the surface of parts are improved, which is convenient for subsequent processing of the surface of parts.
[0003] When using an existing sandblasting machine, a conveyor belt is generally used to transport parts to a sandblasting box, and a sand material is sprayed onto the surface of the parts through a spray gun to process the parts. Since the sandblasting gun is generally only set above the parts, only the side of the parts close to the sandblasting gun can be fully processed, which is inconvenient and has a poor use effect. In addition, when using some handheld sandblasting guns, the staff needs to hold the parts for sandblasting. After the parts are sandblasted, they need to be taken out of the box before sandblasting can be performed on another part, which is slow. To this end, we propose a part surface sandblasting device. Utility Model Content
[0004] In view of the deficiency that the existing sandblasting device cannot fully sandblast the surface of the part during sandblasting, the utility model provides a part surface sandblasting device, which has the advantages of being able to perform sandblasting on the upper and lower surfaces of the part in sequence and fully processing, thereby solving the problems raised in the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model is implemented by the following technical solutions: a part surface sandblasting device, including a box body, two pairs of mounting plates are symmetrically installed inside the box body, and the ends of the two pairs of mounting plates that are far away from each other extend out of the box body, a mesh belt conveyor is arranged between one pair of mounting plates, and a roller conveyor is arranged between the other pair of mounting plates;
[0006] Two fixed plates are installed inside the box, one of which is located above the mesh belt conveyor, and the other is located below the roller conveyor. Several spray guns are installed at equal distances on each fixed plate. The air inlet of the spray gun is connected to an air inlet pipe, and the other end of the air inlet pipe runs through the box and is connected to an external air compressor. The sand inlet of the spray gun is connected to a feed pipe, and the other end of the feed pipe runs through the box and is connected to an external material box.
[0007] An electric push rod is installed at one end of the top of the box, the bottom of the electric push rod passes through the box and is connected to a U-shaped frame with an opening downward, and a number of pressure rollers are equidistantly connected to the inside of the U-shaped frame, and the pressure rollers are located above the roller conveyor.
[0008] Optionally,: the mesh belt conveyor includes support shafts equidistantly connected to each other, and the support shafts are connected by a conveyor belt;
[0009] The conveyor belt is a mesh belt, and first sprockets are coaxially installed at both ends of each support shaft. Both sides of the conveyor belt are connected to the first sprockets through chains. The end of the support shaft at one end of the mounting plate is connected to a first motor, and the first motor is fixed on the mounting plate.
[0010] Optionally, the roller conveyor includes rotating rollers equidistantly connected to rotate between another pair of mounting plates, and the top nozzle of the spray gun located below the roller conveyor extends between two adjacent rotating rollers, and second sprockets are coaxially installed at both ends of each rotating roller, and the second sprockets are connected by chains, and the end of the rotating roller located at one end of the mounting plate is connected to a second motor, and the second motor is fixed on the mounting plate.
[0011] Optionally, a collecting hopper is connected to the bottom of the box body, and the bottom of the collecting hopper is connected to an external material box through a pipeline;
[0012] Both ends of the top of the collecting hopper are equipped with guide plates, the guide plates are inclined, and the top end of each guide plate is fixed to the bottom of the mounting plate.
[0013] Optionally, a blocking plate is installed at one end of the mounting plate close to the roller conveyor, and the bottom of the blocking plate is fixed on the top of the guide plate.
[0014] Optionally, guide rods are installed at the top corners of the U-shaped frame, and the top of each guide rod slides through the box.
[0015] Optionally, a filter plate is installed at the inner top of the collecting hopper, and the filter plate is located below the bottom end of the guide plate.
[0016] Compared with the prior art, the utility model can automatically convey parts through the mesh belt conveyor and the roller conveyor when in use, and can perform sandblasting on the upper and lower surfaces of the parts through two groups of nozzles in the process of the parts passing through the box body, so that the sandblasting is sufficient and the use effect is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is a side sectional view of the structure of the utility model.
[0019] Figure 3 It is a schematic diagram of the spray gun structure of the utility model.
[0020] Figure 4 It is a schematic diagram of the structure of the mesh belt conveyor of the utility model.
[0021] Figure 5 This is a schematic diagram of the structure of the roller conveyor of the utility model.
[0022] In the figure: 1. box body; 2. mounting plate; 3. conveyor belt; 4. supporting shaft; 5. first motor; 6. rotating roller; 7. spray gun; 8. air inlet pipe; 9. feed pipe; 10. electric push rod; 11. U-shaped frame; 12. guide rod; 13. collecting hopper; 14. guide plate; 15. baffle plate; 16. fixing plate; 17. pressure roller; 18. filter plate; 19. first sprocket; 20. second sprocket; 21. second motor. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 5 The utility model provides a technical solution: a part surface sandblasting device, comprising a box body 1, two pairs of mounting plates 2 are symmetrically installed inside the box body 1, and the ends of the two pairs of mounting plates 2 that are far away from each other are both extended out of the box body 1, a mesh belt conveyor is arranged between one pair of mounting plates 2, and a roller conveyor is arranged between the other pair of mounting plates 2. The parts to be sandblasted can be conveyed into the box body 1 for sandblasting by the mesh belt conveyor, and can be moved out of the box body 1 by the roller conveyor after sandblasting, so that sandblasting is convenient.
[0025] like Figure 2 As shown, two fixed plates 16 are installed inside the box 1, one of which is located above the mesh belt conveyor, and the other is located below the roller conveyor. Several spray guns 7 are evenly installed on each fixed plate 16. The air inlet of the spray gun 7 is connected to an air inlet pipe 8, and the other end of the air inlet pipe 8 passes through the box 1 and is connected to an external air compressor. The sand inlet of the spray gun 7 is connected to a feed pipe 9, and the other end of the feed pipe 9 passes through the box 1 and is connected to an external material box. When the parts are moved into the box 1, the parts can be moved to the bottom of the spray gun 7 under the action of the mesh belt conveyor, and the top of the parts are sandblasted by the spray gun 7, and then they are transported to the roller conveyor, and then the parts follow the roller conveyor to move to the top of the spray gun 7, and the bottom of the parts are sandblasted by the spray gun 7, and the sandblasting is sufficient to improve the use effect.
[0026] like Figure 1 and Figure 3As shown, an electric push rod 10 is installed at one end of the top of the box 1, and the bottom of the electric push rod 10 passes through the box 1 and is connected to a U-shaped frame 11 with an opening downward. A plurality of rollers 17 are equidistantly connected to the U-shaped frame 11, and the rollers 17 are located above the roller conveyor. The electric push rod 10 can push the U-shaped frame 11 downward so that the rollers 17 can contact the parts, thereby preventing the parts from falling off the roller conveyor when the bottom of the parts is sandblasted.
[0027] Specifically, when the utility model is in use, the electric push rod 10 is controlled to work, and the electric push rod 10 pushes the U-shaped frame 11 to move downward. The distance between the pressure roller 17 and the roller conveyor is adjusted according to the height of the parts, and then the parts to be processed are placed on the mesh belt conveyor and transported to the box 1 through the mesh belt conveying mechanism. When the parts pass under the spray gun 7, the sand sprayed by the spray gun 7 can process the upper surface of the parts, and then the parts can be moved to the roller conveyor, and the top of the parts contacts the pressure roller 17. The roller conveyor drives the parts to move. When the parts pass above the spray gun 7, the sand sprayed by the spray gun 7 can process the bottom of the parts. After sufficient processing, the processed parts are transported to the outside of the box 1 through the rolling conveyor.
[0028] Further, such as Figure 1 and Figure 4 As shown, the mesh belt conveyor includes support shafts 4 that are equidistantly connected to each other in rotation, and the support shafts 4 are connected by conveyor belts 3, and the conveyor belts 3 are mesh belts. The first sprockets 19 are coaxially installed at both ends of each support shaft 4, and the two sides of the conveyor belt 3 are connected to the first sprockets 19 through chains. The end of the support shaft 4 located at one end of the mounting plate 2 is connected to the first motor 5, and the first motor 5 is fixed on the mounting plate 2. The first motor 5 can drive the support shaft 4 to rotate, thereby controlling the movement of the conveyor belt 3, and the parts placed on the conveyor belt 3 are moved into the box 1 for sandblasting, which is convenient for processing.
[0029] Further, such as Figure 4 As shown, the roller conveyor includes rotating rollers 6 that are equidistantly connected between another pair of mounting plates 2, and the top nozzle of the spray gun 7 located below the roller conveyor extends between two adjacent rotating rollers 6, and the second sprockets 20 are coaxially mounted at both ends of each rotating roller 6, and the second sprockets 20 are connected by chains, and the end of the rotating roller 6 located at one end of the mounting plate 2 is connected to a second motor 21, and the second motor 21 is fixed on the mounting plate 2. The second motor 21 can drive the rotating roller 6 to rotate under the action of the second sprocket 20 and the chain, and the parts falling on the rotating roller 6 are conveyed out of the box 1, and the staff can remove the parts on the rotating roller 6.
[0030] Further, such as Figure 2As shown, the bottom of the box body 1 is connected to a collecting hopper 13, the bottom of the collecting hopper 13 is connected to an external material box through a pipeline, and guide plates 14 are installed at both ends of the top of the collecting hopper 13. The guide plates 14 are inclined, and the top of each guide plate 14 is fixed to the bottom of the mounting plate 2. Part of the sand material sprayed during the sandblasting process can directly fall into the collecting hopper 13, and part of the sand material can fall into the collecting hopper 13 along the guide plates 14, and be transported to the material box through the pipeline for recycling.
[0031] Further, such as Figure 1 As shown, a blocking plate 15 is installed at one end of the mounting plate 2 close to the roller conveyor, and the bottom of the blocking plate 15 is fixed on the top of the guide plate 14. When the staff takes the sandblasted parts, they can shake the parts to shake off the sand remaining on the parts. The blocking plate 15 can block the sand to prevent it from falling into the surrounding environment.
[0032] Further, such as Figure 1 As shown, guide rods 12 are installed at the top corners of the U-shaped frame 11, and the top of each guide rod 12 slides through the box body 1. The U-shaped frame 11 can be guided by the guide rods 12, so that the U-shaped frame 11 remains stable.
[0033] Furthermore, if Figure 2 As shown, a filter plate 18 is installed at the inner top of the collecting hopper 13, and the filter plate 18 is located below the bottom end of the guide plate 14. The sand material after sandblasting can be filtered through the filter plate 18 to filter out impurities in the sand material.
[0034] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.
[0035] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A part surface sandblasting device, comprising a housing (1), characterized in that: Two pairs of mounting plates (2) are symmetrically mounted inside the box body (1), and the ends of the two pairs of mounting plates (2) that are away from each other both extend out of the box body (1), a mesh belt conveyor is arranged between one pair of mounting plates (2), and a roller conveyor is arranged between the other pair of mounting plates (2); Two fixed plates (16) are installed inside the box (1), one of which is located above the mesh belt conveyor, and the other is located below the roller conveyor. A plurality of spray guns (7) are evenly installed on each fixed plate (16). An air inlet of the spray gun (7) is connected to an air inlet pipe (8), and the other end of the air inlet pipe (8) passes through the box (1) and is connected to an external air compressor. A material delivery pipe (9) is connected to the sand inlet of the spray gun (7), and the other end of the material delivery pipe (9) passes through the box (1) and is connected to an external material box. An electric push rod (10) is installed at one end of the top of the box body (1), the bottom of the electric push rod (10) passes through the box body (1) and is connected to a U-shaped frame (11) with an opening facing downward, and a plurality of pressure rollers (17) are rotatably connected to the inside of the U-shaped frame (11) at equal intervals, and the pressure rollers (17) are located above the roller conveyor.
2. A part surface sandblasting device according to claim 1, characterized in that: The mesh belt conveyor comprises support shafts (4) rotatably connected at equal distances, and the support shafts (4) are connected via a conveyor belt (3); The conveyor belt (3) is a mesh belt, and first sprockets (19) are coaxially mounted at both ends of each support shaft (4). Both sides of the conveyor belt (3) are connected to the first sprockets (19) via chains. The end of the support shaft (4) located at one end of the mounting plate (2) is connected to a first motor (5), and the first motor (5) is fixed on the mounting plate (2).
3. A part surface sandblasting device according to claim 1, characterized in that: The roller conveyor comprises rotating rollers (6) equidistantly connected to rotate between another pair of mounting plates (2), and the top nozzle of a spray gun (7) located below the roller conveyor extends between two adjacent rotating rollers (6), and second sprockets (20) are coaxially mounted at both ends of each rotating roller (6), and the second sprockets (20) are connected by a chain, and the end of the rotating roller (6) located at one end of the mounting plate (2) is connected to a second motor (21), and the second motor (21) is fixed on the mounting plate (2).
4. A part surface sandblasting device according to claim 1, characterized in that: The bottom of the box body (1) is connected to a collecting hopper (13), and the bottom of the collecting hopper (13) is connected to an external material box through a pipeline; Both ends of the top of the collecting hopper (13) are equipped with guide plates (14), the guide plates (14) are inclined, and the top end of each guide plate (14) is fixed to the bottom of the mounting plate (2).
5. A part surface sandblasting device according to claim 1, characterized in that: A blocking plate (15) is installed at one end of the mounting plate (2) close to the roller conveyor, and the bottom of the blocking plate (15) is fixed on the top of the guide plate (14).
6. A part surface sandblasting device according to claim 1, characterized in that: Guide rods (12) are installed at the top corners of the U-shaped frame (11), and the top of each guide rod (12) slides through the box body (1).
7. A part surface sandblasting device according to claim 4, characterized in that: A filter plate (18) is installed at the inner top end of the collecting hopper (13), and the filter plate (18) is located below the bottom end of the material guide plate (14).
