Automatic cutting system for sealing compound of filter membrane of humidifier of hydrogen fuel cell
By designing an automated cutting system, using robots and clamping units to realize automatic loading and unloading and precise positioning of hydrogen fuel cell humidifiers, the problems of low manual operation efficiency and poor cutting surface quality in the prior art are solved, and the hydrogen fuel cell is improved The machining efficiency and cutting accuracy of the humidifier.
Patent Information
- Application Number
- CN202420733969.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-10
AI Technical Summary
During the cutting process of the existing hydrogen fuel cell humidifier, there are problems such as low manual operation efficiency, poor cutting surface quality and inaccurate positioning, which is difficult to meet the needs of high-efficiency production in large batches.
Design an automatic cutting system including robot, feeding conveying line, cutting equipment, air shower dust chamber and feeding conveying line, and realize automatic loading and unloading of hydrogen fuel cell humidifier by using clamping unit and pneumatic clamping module. Accurately positioned and clamped, combining rotating cylinders and sawing motors for automatic cutting and dust removal.
It realizes automatic cutting and dust removal of the filter membrane of hydrogen fuel cell humidifier, improves processing efficiency and cutting accuracy, and meets the needs of efficient and large-scale production.
Smart Images

Figure CN222177968U_ABST
Abstract
Description
[Technical field]
[0001] The utility model belongs to the technical field of hydrogen fuel cell humidifier processing equipment, in particular to an automatic cutting system for sealing glue of a filter membrane of a hydrogen fuel cell humidifier. [Background technology]
[0002] During the operation of the fuel cell engine, the moisture content of the proton exchange membrane plays an important role in the performance and life of the fuel cell stack. The humidity control of the cathode air intake of the fuel cell mainly adopts a humidifier. The structure of the hydrogen fuel cell humidifier is a fuel cell humidifier disclosed in Patent Publication No. CN113871648B, which includes a shell, a plurality of hollow fiber membranes are arranged in the shell, and a colloid injected into the shell and fixes the hollow fiber membranes. This process is called a potting process. After the hydrogen fuel cell humidifier filter membrane is formed, it is necessary to cut the rubber heads on its two end faces to expose the filter holes. The cutting in the prior art is done by manually holding a blade, and the quality of the cut surface is poor, the cutting effect is not good, and it is easy to cause the fuel cell humidifier to be defective.
[0003] At present, our company has developed an automatic cutting equipment to realize automatic cutting of the filter membrane of the hydrogen fuel cell humidifier. However, since the fuel cell humidifier is heavy, if the sampling is done manually, it is easy to cause operator fatigue on the one hand, and on the other hand, the manual operation efficiency is low, and the positioning of the fuel cell humidifier is easy to be inaccurate during loading, resulting in poor cutting problems; and the subsequent fuel cell humidifier must be placed in an air shower room for automatic dust removal. These manual operations cannot meet the needs of large-scale efficient production.
[0004] Therefore, it is necessary to develop an automatic cutting system for sealing the filter membrane of a hydrogen fuel cell humidifier to solve the above problems. [Contents of the utility model]
[0005] The main purpose of the utility model is to provide an automatic cutting system for sealing the filter membrane of a hydrogen fuel cell humidifier, which can realize automatic loading and unloading of membrane components in the cutting equipment and automatic transportation between various equipment workstations. Through precise positioning and clamping, the position accuracy in the cutting equipment is guaranteed, the cutting processing requirements are met, and the processing efficiency is improved.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions: an automatic cutting system for sealing glue of filter membrane of hydrogen fuel cell humidifier, which includes a robot, a loading conveyor line, a cutting device, an air shower dust removal chamber and a unloading conveyor line which are sequentially arranged around the robot; a first support plate is arranged at the movable end of the robot, and a pair of clamping units are symmetrically arranged at both ends of the first support plate; the clamping unit includes a rotating cylinder fixed on the first support plate, a rotating plate driven by the rotating cylinder to rotate around a horizontal axis, a clamping module fixed on the rotating plate and clamping a main body of the fuel cell humidifier, and a pneumatic clamping module extending into the corresponding hole of the fuel cell humidifier to support the fuel cell humidifier from the inside.
[0007] Furthermore, the clamping module includes a first clamping jaw cylinder and a clamping plate driven by the first clamping jaw cylinder to perform an opening or clamping action.
[0008] Furthermore, the pneumatic clamping module includes a second clamping jaw cylinder and a clamp driven by the second clamping jaw cylinder to perform an outward expansion clamping or an inward contraction loosening action.
[0009] Furthermore, two pneumatic clamping modules are provided, which are symmetrically distributed on both sides of the clamping module.
[0010] Furthermore, the support clamp is L-shaped as a whole and is formed with a blocking surface for blocking the end surface of the hole of the fuel cell humidifier and a supporting surface for abutting against the inner wall of the hole of the fuel cell humidifier.
[0011] Furthermore, the cutting device includes a positioning fixture and a sawing unit located on the left and right sides of the positioning fixture; the sawing unit includes a left and right driving module, a second support plate driven by the left and right driving module to move left and right, a front and rear driving module fixed on the second support plate, a third support plate driven by the front and rear driving module to move forward and backward, a sawing motor fixed on the third support plate, and a saw blade driven by the sawing motor to rotate.
[0012] Compared with the prior art, the utility model has the beneficial effects of an automatic cutting system for sealing the filter membrane of a hydrogen fuel cell humidifier: by setting a feeding conveyor line, a cutting device, an air shower dust removal chamber and a feeding conveyor line, the automatic handling between the above modules is realized by a robot, and the automatic feeding, automatic cutting, automatic dust removal and automatic unloading of the filter membrane of the hydrogen fuel cell humidifier are realized, which greatly improves the processing efficiency; two clamping units are set at the active end of the robot, one is used to take the fuel cell humidifier out of the cutting device, and the other is used to put the fuel cell humidifier into the cutting device for cutting processing, so as to achieve seamless docking; through the setting of the rotating cylinder, the clamping module is driven to flexibly flip the fuel cell humidifier so that the fuel cell humidifier can be fully cleaned in the air shower dust removal chamber; through the cooperation of the pneumatic support and clamping module and the clamping module, the fuel cell humidifier is tightly clamped to ensure the reliability of the fuel cell humidifier during the handling process, and the pneumatic support and clamping module is used to accurately match the corresponding holes in the fuel cell humidifier to achieve accurate positioning and clamping of the fuel cell humidifier, so as to ensure the clamping accuracy of the fuel cell humidifier and meet the high-precision handling requirements.
Brief Description of the Drawings
[0013] Figure 1 It is a schematic diagram of the top view of the structure of an embodiment of the utility model;
[0014] Figure 2 This is a schematic diagram of the structure of the clamping unit in the embodiment of the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the pneumatic clamping module in the embodiment of the utility model;
[0016] Figure 4 This is a schematic diagram of the top view of the cutting device in the embodiment of the utility model;
[0017] The numbers in the figure represent:
[0018] 1-robot, 11-first supporting plate, 12-clamping unit, 121-rotating cylinder, 122-rotating plate, 123-clamping module, 1231-first clamping cylinder, 1232-clamping plate, 124-pneumatic clamping module, 1241-second clamping cylinder, 1242-clamping, 1243-blocking surface, 1244-supporting surface;
[0019] 2-feeding conveyor line; 3-cutting equipment, 31-positioning fixture, 32-sawing unit, 321-left and right drive modules, 322-second support plate, 323-front and rear drive modules, 324-third support plate, 325-sawing motor, 326-saw blade; 4-air shower dust removal chamber; 5-unloading conveyor line. [Specific implementation method]
[0020] Example:
[0021] Please refer to Figure 1-Figure 4 The present embodiment is an automatic cutting system for sealing glue of filter membrane of hydrogen fuel cell humidifier, which comprises a robot 1, a loading conveyor line 2 arranged around the robot 1 in sequence, a cutting device 3, an air shower dust removal chamber 4 and a unloading conveyor line 5.
[0022] The loading conveyor line 2 automatically conveys the product to be cut. The robot 1 grabs the product from the loading conveyor line 2 and places it in the cutting device 3 for automatic cutting. After the cutting is completed, the robot 1 takes out the cut product and puts a product to be cut into the cutting device 3 at the same time; then the robot 1 sends the cut product to the air shower dust removal chamber 4 for blowing and dust removal, and finally puts it on the unloading conveyor line 5 for output; then grabs another product to be cut from the loading conveyor line 2 and moves it to the cutting device 3 position, and the next cutting processing action is cycled.
[0023] The feeding conveyor line 2 is provided with a tool (not shown in the figure), and the tool is provided with a positioning seat for positioning the film assembly to realize automatic feeding of the product to be processed. The feeding conveyor line 2 adopts a circular structure, which can realize the recycling of the tool.
[0024] A first support plate 11 is disposed at the movable end of the robot 1 , and clamping units 12 are symmetrically disposed at both ends of the first support plate 11 .
[0025] The clamping unit 12 includes a rotating cylinder 121 fixed on the first support plate 11, a rotating plate 122 driven by the rotating cylinder 121 to rotate around a horizontal axis, a clamping module 123 fixed on the rotating plate 122 and clamping the fuel cell humidifier body, and a pneumatic clamping module 124 extending into the corresponding hole of the fuel cell humidifier to support the fuel cell humidifier from the inside.
[0026] The clamping module 123 includes a first clamping cylinder 1231 fixed on the rotating plate 122 and a pair of clamping plates 1232 driven by the first clamping cylinder 1231 to open or clamp up and down. The fuel cell humidifier is clamped by clamping up and down, effectively avoiding the nozzle structure on the fuel cell humidifier.
[0027] The pneumatic clamping module 124 includes a second clamping cylinder 1241 fixed on the rotating plate 122 and a plurality of clamps 1242 driven by the second clamping cylinder 1241 to expand and clamp or retract and release. The clamps 1242 are L-shaped as a whole and are formed with a blocking surface 1243 for blocking the end surface of the fuel cell humidifier hole and a supporting surface 1244 for abutting against the inner wall of the fuel cell humidifier hole.
[0028] In this embodiment, two pneumatic support and clamping modules 124 are provided, symmetrically distributed on both sides of the clamping module 123. The two pneumatic support and clamping modules 124 and the middle clamping module 123 together form a balanced and stable clamping claw structure, firmly and accurately clamping the fuel cell humidifier. The pneumatic support and clamping module 124 can also accurately locate the position of the fuel cell humidifier by extending into the corresponding hole of the fuel cell humidifier.
[0029] Two clamping units 12 are provided, one for taking the fuel cell humidifier out of the cutting device 3, and the other for placing the fuel cell humidifier into the cutting device 3 for cutting. The setting of the rotating cylinder 121 can drive the clamping module 123 to flexibly flip the fuel cell humidifier, so that the fuel cell humidifier can be flipped in the air shower dust removal chamber 4 for comprehensive cleaning. The pneumatic support clamping module 124 cooperates with the clamping module 123 to tightly clamp the fuel cell humidifier, thereby ensuring the reliability of the fuel cell humidifier during transportation.
[0030] The cutting device 3 can be a conventional saw blade cutting device on the market, which includes a positioning fixture 31 and a sawing unit 32 located on the left and right sides of the positioning fixture 31. The positioning fixture 31 is used to clamp and fix the fuel cell humidifier, and the sawing unit 32 includes a left and right driving module 321, a second support plate 322 driven by the left and right driving module 321 to move left and right, a front and back driving module 323 fixed on the second support plate 322, a third support plate 324 driven by the front and back driving module 323 to move forward and backward, a sawing motor 325 fixed on the third support plate 324, and a saw blade 326 driven by the sawing motor 325 to rotate.
[0031] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. An automatic cutting system for sealing glue of filter membrane of hydrogen fuel cell humidifier, characterized by: It includes a robot, a loading conveyor line, a cutting device, an air shower dust removal chamber and a unloading conveyor line which are sequentially arranged around the robot; a first support plate is arranged at the movable end of the robot, and a pair of clamping units are symmetrically arranged at both ends of the first support plate; the clamping unit includes a rotating cylinder fixed on the first support plate, a rotating plate driven by the rotating cylinder to rotate around a horizontal axis, a clamping module fixed on the rotating plate and clamping a fuel cell humidifier body, and a pneumatic clamping module extending into a corresponding hole of the fuel cell humidifier to support the fuel cell humidifier from the inside.
2. The hydrogen fuel cell humidifier filter membrane sealing glue automatic cutting system as claimed in claim 1, characterized in that: The clamping module comprises a first clamping claw cylinder fixed on the rotating plate and a clamping plate driven by the first clamping claw cylinder to open or clamp upward and downward.
3. The hydrogen fuel cell humidifier filter membrane sealing glue automatic cutting system as claimed in claim 1, characterized in that: The pneumatic clamping module comprises a second clamping jaw cylinder fixed on the rotating plate and a clamp driven by the second clamping jaw cylinder to perform an outward expansion clamping or an inward contraction loosening action.
4. The hydrogen fuel cell humidifier filter membrane sealing glue automatic cutting system as claimed in claim 1, characterized in that: The pneumatic clamping modules are provided with two and are symmetrically distributed on both sides of the clamping module.
5. The hydrogen fuel cell humidifier filter membrane sealing glue automatic cutting system as claimed in claim 3, characterized in that: The support clip is L-shaped as a whole and is formed with a blocking surface for blocking the end surface of the hole of the fuel cell humidifier and a supporting surface for abutting against the inner wall of the hole of the fuel cell humidifier.
6. The hydrogen fuel cell humidifier filter membrane sealing glue automatic cutting system as claimed in claim 1, characterized in that: The cutting device includes a positioning fixture and a sawing unit located on the left and right sides of the positioning fixture; the sawing unit includes a left and right driving module, a second support plate driven by the left and right driving module to move left and right, a front and rear driving module fixed on the second support plate, a third support plate driven by the front and rear driving module to move forward and backward, a sawing motor fixed on the third support plate, and a saw blade driven by the sawing motor to rotate.
