Building material ceramic tile compression molding equipment

Abstract

The utility model discloses building material ceramic tile compression molding equipment which comprises a base and a door frame. The magnetic tile forming device has the beneficial effects that the turntable and the forming groove are adopted, when a magnetic tile is formed, a blank can be put into the forming groove and is preliminarily pressed, then the stepping motor drives the turntable to rotate, the blank is driven to rotate to the position under the top forming plate, the hydraulic cylinder extends, the top forming plate is pushed to move downwards, the blank is extruded to complete compression forming, and then the magnetic tile is formed. The hydraulic cylinder is shortened, the stepping motor continuously drives the rotating disc to rotate until the opening of the forming groove faces downwards, the balance weight rod moves downwards under the action of gravity to push the bottom forming plate to move downwards, and the formed magnetic tile blanks are pushed out of the forming groove, fall onto the top face of the conveyor and are conveyed to the next working procedure. A worker only needs to manually add blanks, use is very convenient, feeding operation can be completed while pressing forming is conducted, and the working efficiency is higher.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic tile production, in particular to a building material ceramic tile pressing and forming device. Background Art

[0002] Ceramic tiles have unique waterproof properties, good thermal insulation effects and super high compressive strength. Ceramic tiles are produced with abundant materials, most of which are made of calcite, kaolin and water mixed in proportion. Ceramic tiles are also easy to install and have high project quality. Therefore, ceramic tiles are widely used in the construction industry.

[0003] After searching, it was found that the publication number is CN219748382U, and the name is a ceramic tile pressing and forming device. This application points out the problem of low efficiency in the prior art that the mold needs to be moved multiple times to introduce ceramic mud embryos when pressing and forming ceramic tiles. When the machine shaft rotates, the threaded engagement is used to drive the slider to move back and forth in the slide groove opened on the frame, thereby driving the lower mold base to move back and forth, which is convenient for introducing the ceramic mud embryos into the lower mold base when pressing the ceramic tiles. After the ceramic tiles are pressed and formed, the cylinder is operated, and the piston push rod extends out of the push plate to move the formed ceramic tiles out of the lower mold base, thereby improving the working efficiency of the pressing and forming device in producing ceramic tiles. At the same time, the piston The push rod pushes the push plate to move the formed ceramic tile out of the lower die seat, and then the adjusting screw is turned on the limit frame. The adjusting screw pushes and pulls the movable storage box during the forward or backward process. During the movement of the storage box, the mold release agent is sprayed on the inner wall of the lower die seat through the nozzle, which is convenient for quickly removing the formed ceramic tiles after the ceramic tiles are pressed and formed, and prevents the formed ceramic tiles from sticking to the inner wall of the lower die seat and being damaged when removed, thereby improving the quality of the ceramic tiles pressed by the pressing and forming device. However, this application still requires manual material collection during production, which is more troublesome, and the blank cannot be loaded simultaneously during the pressing and forming process, so the production is not continuous enough and the production efficiency is affected. Further improvements can be made.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a building material ceramic tile pressing and forming device, which has the advantages of easy use and high work efficiency, thereby solving the problems in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] In order to achieve the above advantages of convenient use and high working efficiency, the specific technical solutions adopted by the utility model are as follows:

[0009] A building material ceramic tile pressing and forming equipment comprises a base and a gantry, wherein the gantry is fixedly mounted on the top surface of the base, and a turntable is rotatably connected between the gantries via a main shaft, and a conveyor is fixedly mounted between the gantries below the turntable, a forming groove is provided on the edge surface of the turntable, an inner groove is provided on the bottom surface of the forming groove, and a bottom forming plate is slidably connected inside the forming groove, a counterweight rod is fixedly mounted on the bottom surface of the bottom forming plate, and the counterweight rod is inserted into the inner groove, a hydraulic cylinder is vertically fixedly mounted on the top surface of the gantry, and a top forming plate is fixedly mounted on the bottom surface of the piston rod of the hydraulic cylinder, a plurality of forming grooves are arranged at equal angles along the central axis of the turntable, a stepper motor is fixedly mounted on the front elevation of the gantry, and the output end of the stepper motor is fixedly connected to one end of the main shaft.

[0010] Furthermore, the bottom surface of the counterweight rod is fixedly connected to a limit plate, the inner wall of the inner groove is fixedly connected to a limit ring, and the inner diameter of the limit ring is smaller than the diameter of the limit plate.

[0011] Furthermore, a side frame is vertically fixedly installed on the top surface of one end of the base, and a nozzle is fixedly installed on the surface of the side frame obliquely upward, and a release agent box is fixedly installed on one side of the side frame, and a pump body is fixedly installed on the top surface of the release agent box, and the output end of the pump body is connected to the nozzle through an infusion tube, and the input end of the pump body is connected to the inside of the release agent box through a suction tube.

[0012] Furthermore, the main shaft is coaxially arranged with the turntable, and the main shaft is rotatably connected with the gantry via a high-strength bearing.

[0013] Furthermore, a guide rod is vertically fixedly installed on the top surface of the top forming plate, and the guide rod passes through the top surface of the door frame and is slidably connected to the top surface of the door frame.

[0014] Furthermore, the distance between the top surface of the conveyor and the bottom surface of the turntable is greater than the height of the magnetic tiles, and the distance between the top surface of the conveyor and the bottom surface of the turntable is less than 1.5 times the height of the magnetic tiles.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a building material ceramic tile pressing and forming device, which has the following beneficial effects:

[0017] (1) The utility model adopts a turntable and a molding trough. When forming magnetic tiles, the blank can be placed in the molding trough and pressed initially. Then, the stepper motor drives the turntable to rotate, driving the blank to rotate to the bottom of the top molding plate. The hydraulic cylinder extends and pushes the top molding plate downward to extrude the blank to complete the molding. Then, the hydraulic cylinder shortens and the stepper motor continues to drive the turntable to rotate until the molding trough opens downward. The counterweight rod moves downward by gravity and pushes the bottom molding plate downward to push the formed magnetic tile blank out of the molding trough and drop it onto the top surface of the conveyor to be transported to the next process. The device can perform automated and continuous magnetic tile molding and demolding. The staff only needs to manually add the blank. It is very convenient to use and can complete the loading operation while molding, which has higher work efficiency.

[0018] (2) The utility model adopts a demoulding agent box and a spray nozzle. When the molding groove is demoulded, the stepper motor drives the turntable to continue to rotate, the molding groove is aligned with the spray nozzle, and the pump body draws the demoulding agent in the demoulding agent box and sprays it inside the molding groove and on the surface of the bottom molding plate through the spray nozzle to complete the spraying of the demoulding agent, eliminating the trouble of manual application and further improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 This is a schematic diagram of the front elevation external structure of a building material ceramic tile pressing and forming device proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the external structure of the back facade of a building material ceramic tile pressing and forming device proposed by the utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of a building material ceramic tile pressing and forming device proposed by the utility model;

[0023] Figure 4 It is a structural schematic diagram of the bottom forming plate proposed by the utility model.

[0024] In the figure:

[0025] 1. Base; 2. Door frame; 3. Turntable; 4. Spindle; 5. Forming trough; 6. Bottom forming plate; 7. Top forming plate; 8. Hydraulic cylinder; 9. Guide rod; 10. Conveyor; 11. Side frame; 12. Release agent box; 13. Pump body; 14. Nozzle; 15. Infusion tube; 16. Inner trough; 17. Counterweight rod; 18. Limit ring; 19. Limit plate; 20. Stepper motor. DETAILED DESCRIPTION

[0026] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0027] According to an embodiment of the utility model, a building material ceramic tile pressing and forming device is provided.

[0028] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4As shown, a building material ceramic tile pressing and forming equipment according to an embodiment of the utility model includes a base 1 and a door frame 2, the door frame 2 is fixedly installed on the top surface of the base 1, and a turntable 3 is rotatably connected between the door frames 2 through a main shaft 4, and a conveyor 10 is fixedly installed between the door frames 2 below the turntable 3, a molding groove 5 is opened on the edge surface of the turntable 3, and an inner groove 16 is opened on the bottom surface of the molding groove 5, and a bottom molding plate 6 is slidably connected inside the molding groove 5, a counterweight rod 17 is fixedly installed on the bottom surface of the bottom molding plate 6, the counterweight rod 17 is coaxially arranged with the bottom molding plate 6, and the counterweight rod 17 is inserted into the inner groove 16, a hydraulic cylinder 8 is vertically fixedly installed on the top surface of the door frame 2, and a top molding plate 7 is fixedly installed on the bottom surface of the piston rod of the hydraulic cylinder 8, a plurality of molding grooves 5 are arranged at equal angles along the central axis of the turntable 3, a stepping motor 20 is fixedly installed on the front elevation of the door frame 2, and the stepping motor The output end of the machine 20 is fixedly connected to one end of the main shaft 4. When forming the building material magnetic tile, the blank can be placed in the forming groove 5 and pressed preliminarily. Then, the stepper motor 20 drives the turntable 3 to rotate, and drives the blank to rotate to the bottom of the top forming plate 7. The hydraulic cylinder 8 extends, pushing the top forming plate 7 down, extruding the blank to complete the pressing and forming. Then, the hydraulic cylinder 8 shortens, and the stepper motor 20 continues to drive the turntable 3 to rotate until the forming groove 5 opens downward, and the counterweight rod 17 moves downward by gravity, pushing the bottom forming plate 6 down, pushing the formed magnetic tile blank out of the forming groove 5, and falling to the top surface of the conveyor 10, and transporting it to the next process. The device can perform automated and continuous magnetic tile pressing and demolding. The staff only needs to manually add the blank, which is very convenient to use, and can complete the loading operation while pressing and forming, and the work efficiency is higher.

[0029] In one embodiment, the bottom surface of the counterweight rod 17 is fixedly connected to a limiting plate 19, the inner wall of the inner groove 16 is fixedly connected to a limiting ring 18, and the inner diameter of the limiting ring 18 is smaller than the diameter of the limiting plate 19, and the distance between the limiting plate 19 and the limiting ring 18 is smaller than the depth of the molding groove 5, so as to prevent the bottom molding plate 6 from detaching from the molding groove 5.

[0030] In one embodiment, a side frame 11 is vertically fixedly installed on the top surface of one end of the base 1, and a nozzle 14 is fixedly installed on the surface of the side frame 11 obliquely upward, and a release agent box 12 is fixedly installed on one side of the side frame 11, and a pump body 13 is fixedly installed on the top surface of the release agent box 12, and the output end of the pump body 13 is connected with the nozzle 14 through an infusion tube 15, and the input end of the pump body 13 is connected with the inside of the release agent box 12 through a suction tube, and the release agent is contained in the release agent box 12. After the molding groove 5 is demolded, the stepper motor 20 drives the turntable 3 to continue to rotate, and the molding groove 5 is aligned with the nozzle 14. The pump body 13 extracts the release agent in the release agent box 12 and sprays it inside the molding groove 5 and on the surface of the bottom molding plate 6 through the nozzle 14, thereby completing the spraying of the release agent, eliminating the trouble of manual application and further improving the convenience of use.

[0031] In one embodiment, the main shaft 4 is coaxially arranged with the turntable 3, and the main shaft 4 is rotatably connected with the gantry 2 via a high-strength bearing, thereby improving the stability of rotation and the stability of use.

[0032] In one embodiment, a guide rod 9 is vertically fixedly installed on the top surface of the top forming plate 7, and the guide rod 9 passes through the top surface of the door frame 2 and is slidably connected to the top surface of the door frame 2. The guide rod 9 serves as a movement guide for the top forming plate 7, thereby improving the stability of the lifting and lowering of the top forming plate 7.

[0033] In one embodiment, the distance between the top surface of the conveyor 10 and the bottom surface of the turntable 3 is greater than the height of the magnetic tiles, and the distance between the top surface of the conveyor 10 and the bottom surface of the turntable 3 is less than 1.5 times the height of the magnetic tiles, which facilitates the separation of the magnetic tiles from the forming grooves 5 while avoiding deformation of the magnetic tiles due to falling from too high a height.

[0034] Working principle:

[0035] When forming the magnetic tile, the blank can be placed in the forming groove 5 and pressed initially. Then, the stepper motor 20 drives the turntable 3 to rotate, driving the blank to rotate to the bottom of the top forming plate 7. The hydraulic cylinder 8 extends to push the top forming plate 7 downward to extrude the blank to complete the pressing and forming. Then, the hydraulic cylinder 8 shortens and the stepper motor 20 continues to drive the turntable 3 to rotate until the forming groove 5 opens downward. The counterweight rod 17 moves downward by gravity, pushing the bottom forming plate 6 downward, pushing the formed magnetic tile blank out of the forming groove 5, and dropping it to the top surface of the conveyor 10 to be transported to the next process. In the present device, the magnetic tile can be pressed and demolded automatically and continuously. The staff only needs to manually add the blank, which is very convenient to use. Moreover, the loading operation can be completed while pressing and molding, and the work efficiency is higher. At the same time, when the molding groove 5 is demolded, the stepper motor 20 drives the turntable 3 to continue to rotate, the molding groove 5 is aligned with the nozzle 14, and the pump body 13 extracts the release agent in the release agent box 12 and sprays it inside the molding groove 5 and on the surface of the bottom molding plate 6 through the nozzle 14 to complete the spraying of the release agent, eliminating the trouble of manual application and further improving the convenience of use.

[0036] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A building material ceramic tile pressing and forming equipment, characterized in that: The invention comprises a base (1) and a door frame (2), wherein the top surface of the base (1) is fixedly mounted with the door frame (2), and a turntable (3) is rotatably connected between the door frames (2) via a main shaft (4), and a conveyor (10) is fixedly mounted between the door frames (2) below the turntable (3), a molding groove (5) is provided on the edge surface of the turntable (3), and an inner groove (16) is provided on the bottom surface of the molding groove (5), and a bottom molding plate (6) is slidably connected inside the molding groove (5), and the bottom molding plate (10) is fixedly mounted between the door frames (2) and the bottom surface of the molding groove (5) is fixedly mounted with the bottom molding plate (10), and the bottom molding plate (10) is fixedly mounted between the door frames (2) and the top ... 6) A counterweight rod (17) is fixedly mounted on the bottom surface, and the counterweight rod (17) is inserted into the inner groove (16); a hydraulic cylinder (8) is vertically fixedly mounted on the top surface of the gantry (2), and a top forming plate (7) is fixedly mounted on the bottom surface of the piston rod of the hydraulic cylinder (8); a plurality of forming grooves (5) are arranged at equal angles along the central axis of the turntable (3); a stepper motor (20) is fixedly mounted on the front elevation of the gantry (2), and the output end of the stepper motor (20) is fixedly connected to one end of the main shaft (4).

2. The building material ceramic tile pressing and forming equipment according to claim 1 is characterized in that: The bottom surface of the counterweight rod (17) is fixedly connected to a limiting plate (19), the inner wall of the inner groove (16) is fixedly connected to a limiting ring (18), and the inner diameter of the limiting ring (18) is smaller than the diameter of the limiting plate (19).

3. The building material ceramic tile pressing and forming equipment according to claim 1 is characterized in that: A side frame (11) is vertically fixedly mounted on the top surface of one end of the base (1), and a nozzle (14) is fixedly mounted on the surface of the side frame (11) obliquely upward, and a demoulding agent box (12) is fixedly mounted on one side of the side frame (11), and a pump body (13) is fixedly mounted on the top surface of the demoulding agent box (12), and the output end of the pump body (13) is connected to the nozzle (14) through a liquid infusion tube (15), and the input end of the pump body (13) is connected to the inside of the demoulding agent box (12) through a liquid suction tube.

4. The building material ceramic tile pressing and forming equipment according to claim 1, characterized in that: The main shaft (4) is coaxially arranged with the turntable (3), and the main shaft (4) is rotatably connected to the door frame (2) via a high-strength bearing.

5. The building material ceramic tile pressing and forming equipment according to claim 1, characterized in that: A guide rod (9) is vertically fixedly mounted on the top surface of the top forming plate (7), and the guide rod (9) passes through the top surface of the door frame (2) and is slidably connected to the top surface of the door frame (2).

6. The building material ceramic tile pressing and forming equipment according to claim 1, characterized in that: The distance between the top surface of the conveyor (10) and the bottom surface of the turntable (3) is greater than the height of the magnetic tiles, and the distance between the top surface of the conveyor (10) and the bottom surface of the turntable (3) is less than 1.5 times the height of the magnetic tiles.

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