Pouring device for concrete test block processing
By designing an automated casting device, including a casting platform and an automatic coating mechanism, the problems of high labor intensity and low efficiency caused by workers' manual coating of interface agents are solved, and efficient production of concrete test blocks is achieved.
Patent Information
- Application Number
- CN202420864544.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-24
AI Technical Summary
In the production process of concrete test blocks, workers in the prior art need to manually apply interface agent, which leads to high labor intensity and affects production efficiency, especially when a large number of test blocks are required.
A casting device including a casting platform, a mixing drum, a mixing drive motor, a twisting conveyor, a smearing groove and an automatic smearing mechanism is designed to automatically apply the interface agent through an automated smearing drive mechanism to reduce manual operation.
It improves the production efficiency of concrete test blocks, reduces the labor intensity of workers, realizes automatic application of interface agents, and improves production efficiency.
Smart Images

Figure CN222178185U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of concrete test block processing, and more specifically, particularly relates to a casting device for concrete test block processing. Background Art
[0002] When producing precast concrete parts, it is generally necessary to make test blocks for a batch of precast parts. In the existing production of concrete test blocks, it is generally necessary to stir the batch of concrete, then put the stirred concrete into a mold for vibration, and finally cure the concrete test blocks through curing equipment. After the curing is completed, the strength of the concrete test blocks is tested.
[0003] The existing application number is: CN202222847593.8. The utility model belongs to the technical field of concrete processing equipment, and discloses a casting device for processing concrete test blocks, including a bottom plate, a casting trough body is opened on the left side of the top of the bottom plate, and a movable cavity located below the middle of the casting trough body is opened inside the bottom plate, and a top plate located directly below the casting trough body is movably installed on the top of the inner cavity of the movable cavity. The utility model is provided with a stopper, a connecting spring and a pneumatic cylinder. Due to the operation of the pneumatic cylinder, the push block will be driven to move to the left as a whole, so that the outer surfaces on both sides of the push block move along the inner outer surface of the triangular plate, and then the push block pushes the two triangular plates, the moving block and the stopper to move in opposite directions as a whole. At the same time, through the cooperation with the connecting spring, the corresponding size adjustment can be performed according to the operation requirements of the operator, so as to meet the casting and molding of test blocks of different sizes and models.
[0004] Based on the above, during the existing production of concrete test blocks, workers are required to apply the interface agent to the inside of the test block mold. Since a large number of concrete test blocks need to be produced in one batch, the labor intensity of the workers is relatively high, and the workers manually apply the interface agent, which affects the production efficiency of the concrete test blocks. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a casting device for processing concrete test blocks, so as to solve the problem that when making concrete test blocks, workers are required to brush the interface agent on the inside of the test block mold. Since a large number of concrete test blocks need to be made in one batch, the labor intensity of the workers is relatively large, and the workers manually brush the interface agent, which affects the production efficiency of the concrete test blocks.
[0006] The purpose and effect of the pouring device for processing concrete test blocks of the utility model are achieved by the following specific technical means:
[0007] A pouring device for processing concrete test blocks, comprising a pouring platform, a pouring mixing drum, a stirring drive motor, a stirring addition port, an auger conveyor, a coating tank, a pouring drive mechanism and an automatic coating mechanism;
[0008] The pouring and mixing drum is fixedly connected above the pouring platform, and a stirring paddle structure is arranged inside the pouring and mixing drum;
[0009] The stirring drive motor is fixedly connected to the upper end of the pouring and mixing drum, and the rotating shaft of the stirring drive motor is coaxially fixedly connected to the stirring paddle of the pouring and mixing drum;
[0010] The stirring and adding port is fixedly connected to the upper end of the pouring and mixing drum;
[0011] The auger conveyor is fixedly connected below the front end of the pouring and mixing drum;
[0012] The coating groove is arranged at the upper front end of the pouring platform;
[0013] The pouring drive mechanism is arranged inside the pouring platform;
[0014] The automatic smearing mechanism is arranged above the pouring platform.
[0015] Further, the pouring drive mechanism includes: a placement slot and a taking slot;
[0016] The placement slot is opened at the upper right end of the pouring platform;
[0017] The taking trough is arranged at the upper left end of the pouring platform.
[0018] Furthermore, the pouring drive mechanism also includes: a pouring drive roller, a pouring conveyor belt and a pouring drive motor;
[0019] The pouring drive rollers are provided with two groups in total, and the two groups of pouring drive rollers are rotatably connected to the inside of the pouring platform respectively;
[0020] The pouring conveyor belt is drivingly connected to the outer side of the pouring driving roller;
[0021] The pouring drive motor is fixedly connected inside the pouring platform, and the rotating shaft of the pouring drive motor is coaxially fixedly connected with a group of pouring drive rollers at the right end.
[0022] Furthermore, the automatic coating mechanism includes: a coating support frame, a first limiting rod, a second limiting rod and a limiting connecting slider;
[0023] The coating support frames are provided with two groups in total, the two groups of coating support frames are respectively fixedly connected above the pouring platform, and the two groups of coating support frames are respectively provided at the front and rear ends of the coating tank;
[0024] The first limiting rod is fixedly connected to the inner upper ends of the two groups of coating support frames;
[0025] The second limiting rod is slidably connected to the outer periphery of the first limiting rod;
[0026] The limiting connection sliding block is slidably connected to the outer periphery of the second limiting rod.
[0027] Furthermore, the automatic coating mechanism further comprises: a coating drive motor, a coating drive disk, a first connecting rod and a second connecting rod;
[0028] The coating drive motor is fixedly connected above the pouring platform;
[0029] The coating drive disk is coaxially fixedly connected to the front end of the rotating shaft of the coating drive motor;
[0030] The first connecting rod is coaxially fixedly connected to the front end of the smear driving disk;
[0031] The second connecting rod is slidably connected to the outside of the first connecting rod, the outer end of the second connecting rod is rotationally connected to the limit connecting slider, and the inner side of the second connecting rod is connected to the first connecting rod through a spring.
[0032] Furthermore, the automatic coating mechanism also includes: a coating connection plate, a coating brush and an interface agent box;
[0033] The smear connection plate is fixedly connected to the front end of the limit connection slider;
[0034] The smear brush is a hollow structure, a bristle brush is arranged on the outside of the smear brush, and the smear brush is fixedly connected to the lower end of the smear connecting plate;
[0035] The interface agent box is fixedly connected to the left side of the coating connection plate, the interface agent box is communicated with the inside of the coating brush through a hose, and the interface agent is arranged inside the interface agent box.
[0036] Compared with the prior art, the utility model has the following beneficial effects:
[0037] The utility model sets a pouring driving mechanism, and the rotating shaft of the stirring driving motor drives the stirring paddle of the pouring mixing drum to rotate, and the concrete raw materials are stirred at this time. After the mixing is completed, the auger conveyor is turned on, and the auger conveyor realizes the conveying of concrete, and the test block template is placed inside the placement groove on the pouring conveyor belt, and the rotating shaft of the pouring driving motor drives the pouring driving roller to rotate, and the pouring driving roller drives the pouring conveyor belt to rotate, and the pouring conveyor belt drives the test block template to move. When the test block template moves to the exit position of the auger conveyor, the concrete falls into the inside of the test block template, and the production of multiple groups of concrete test blocks is realized, and the production efficiency of concrete test blocks is improved. The operation of workers is reduced, and the labor intensity of workers is reduced.
[0038] The utility model sets an automatic smearing mechanism, when the test block template reaches the smearing slot position, the smearing drive motor is turned on, the rotating shaft of the smearing drive motor rotates to drive the smearing drive disk to rotate, the rotation of the smearing drive disk drives the first connecting rod to rotate, the rotation of the first connecting rod drives the second connecting rod to rotate, the rotation of the second connecting rod drives the limit connecting slider to rotate, the limit connecting slider moves in a rectangular path under the limit of the first limit rod and the second limit rod, at this time the limit connecting slider drives the smearing connecting plate to move in a rectangular path, the smearing connecting plate drives the smearing brush to move in a rectangular path, at this time the interface agent inside the interface agent box is smeared on the inside of the test block template through the smearing brush, thereby avoiding manual smearing, reducing the operation of workers, reducing the labor intensity of workers, and improving the production efficiency of concrete test blocks. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0040] Figure 2 It is a schematic diagram of the structure of the pouring drive mechanism of the utility model.
[0041] Figure 3 It is a schematic diagram of the overall cross-sectional structure of the utility model.
[0042] Figure 4 It is a schematic diagram of the structure of the interface agent box of the utility model.
[0043] Figure 5 It is a structural schematic diagram of the automatic applying mechanism of the utility model.
[0044] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0045] 1. Pouring platform; 101. Placing trough; 102. Pick-up trough; 103. Pouring drive roller; 104. Pouring conveyor belt; 105. Pouring drive motor; 2. Pouring mixing drum; 201. Coating support frame; 202. First limit rod; 203. Second limit rod; 204. Limit connecting slider; 205. Coating drive motor; 206. Coating drive disk; 207. First connecting rod; 208. Second connecting rod; 209. Coating connecting plate; 210. Coating brush; 211. Interface agent box; 3. Stirring drive motor; 4. Stirring addition port; 5. Auger conveyor; 6. Coating trough. DETAILED DESCRIPTION
[0046] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.
[0047] Embodiment 1:
[0048] As attached Figure 1 To Attachment Figure 3 As shown:
[0049] The utility model provides a pouring device for processing concrete test blocks, comprising a pouring platform 1, a pouring mixing drum 2, a stirring drive motor 3, a stirring addition port 4, an auger conveyor 5, a smearing tank 6 and a pouring drive mechanism;
[0050] The pouring and mixing drum 2 is fixedly connected above the pouring platform 1, and a stirring paddle structure is arranged inside the pouring and mixing drum 2;
[0051] The stirring drive motor 3 is fixedly connected to the upper end of the pouring and mixing drum 2, and the rotating shaft of the stirring drive motor 3 is coaxially fixedly connected to the stirring paddle of the pouring and mixing drum 2;
[0052] The stirring and adding port 4 is fixedly connected to the upper end of the pouring and mixing drum 2;
[0053] The auger conveyor 5 is fixedly connected to the lower front end of the pouring and mixing drum 2;
[0054] The coating groove 6 is provided at the upper front end of the pouring platform 1;
[0055] The pouring drive mechanism is arranged inside the pouring platform 1 .
[0056] The pouring drive mechanism includes: a placing tank 101, a taking tank 102, a pouring drive roller 103, a pouring conveyor belt 104 and a pouring drive motor 105;
[0057] The placement tank 101 is opened at the upper right end of the pouring platform 1;
[0058] The taking trough 102 is provided at the upper left end of the pouring platform 1;
[0059] There are two groups of pouring driving rollers 103, and the two groups of pouring driving rollers 103 are rotatably connected to the inside of the pouring platform 1 respectively;
[0060] The pouring conveyor belt 104 is drivingly connected to the outer side of the pouring driving roller 103;
[0061] The pouring drive motor 105 is fixedly connected inside the pouring platform 1 , and the rotating shaft of the pouring drive motor 105 is coaxially fixedly connected to a group of pouring drive rollers 103 at the right end.
[0062] During use, when it is necessary to make concrete test blocks, the concrete raw materials are placed into the pouring mixing drum 2, and then the stirring drive motor 3 is turned on. The rotating shaft of the stirring drive motor 3 rotates to drive the stirring paddle of the pouring mixing drum 2 to rotate, and the concrete raw materials are stirred. After the mixing is completed, the auger conveyor 5 is turned on, and the auger conveyor 5 realizes the transportation of concrete. At this time, the worker places the test block template in the placement groove 101 onto the pouring conveyor belt 104, and turns on the pouring drive motor 105. The rotating shaft of the pouring drive motor 105 rotates to drive the pouring drive roller 103 to rotate, and the rotation of the pouring drive roller 103 drives the pouring conveyor belt 104 to rotate. The rotation of the pouring conveyor belt 104 drives the test block template to move. When the test block template moves to the exit position of the auger conveyor 5, the concrete falls into the inside of the test block template, thereby realizing the production of multiple groups of concrete test blocks and improving the production efficiency of concrete test blocks.
[0063] Embodiment 2:
[0064] The utility model provides a pouring device for processing concrete test blocks. Based on the first embodiment, Figures 1 to 5 As shown, it also includes an automatic coating mechanism, which is arranged above the pouring platform 1.
[0065] The automatic coating mechanism includes: a coating support frame 201, a first limiting rod 202, a second limiting rod 203, a limiting connecting slider 204, a coating drive motor 205, a coating drive disk 206, a first connecting rod 207, a second connecting rod 208, a coating connecting plate 209, a coating brush 210 and an interface agent box 211;
[0066] There are two groups of coating support frames 201, which are respectively fixedly connected above the pouring platform 1, and are respectively arranged at the front and rear ends of the coating tank 6;
[0067] The first limiting rod 202 is fixedly connected to the inner upper ends of the two groups of smear support frames 201;
[0068] The second limiting rod 203 is slidably connected to the outer periphery of the first limiting rod 202;
[0069] The limiting connection slider 204 is slidably connected to the outer periphery of the second limiting rod 203;
[0070] The coating drive motor 205 is fixedly connected above the pouring platform 1;
[0071] The coating drive disk 206 is coaxially fixedly connected to the front end of the rotating shaft of the coating drive motor 205;
[0072] The first connecting rod 207 is coaxially fixedly connected to the front end of the smear driving disk 206;
[0073] The second connecting rod 208 is slidably connected to the outside of the first connecting rod 207, the outer end of the second connecting rod 208 is rotatably connected to the limit connecting slider 204, and the inner side of the second connecting rod 208 is connected to the first connecting rod 207 through a spring;
[0074] The coating connection plate 209 is fixedly connected to the front end of the limiting connection slider 204;
[0075] The smear brush 210 is a hollow structure, and a brush is arranged on the outside of the smear brush 210. The smear brush 210 is fixedly connected to the lower end of the smear connecting plate 209;
[0076] The interface agent box 211 is fixedly connected to the left side of the coating connection plate 209 . The interface agent box 211 is connected to the inside of the coating brush 210 through a hose. The interface agent is arranged inside the interface agent box 211 .
[0077] During use, when the test block template reaches the position of the smear slot 6, the smear drive motor 205 is turned on, and the rotation shaft of the smear drive motor 205 drives the smear drive disk 206 to rotate, and the rotation of the smear drive disk 206 drives the first connecting rod 207 to rotate, and the rotation of the first connecting rod 207 drives the second connecting rod 208 to rotate, and the rotation of the second connecting rod 208 drives the limiting connecting slider 204 to rotate. The limiting connecting slider 204 moves in a rectangular path under the limitation of the first limiting rod 202 and the second limiting rod 203. At this time, the limiting connecting slider 204 drives the smear connecting plate 209 to move in a rectangular path, and the smear connecting plate 209 drives the smear brush 210 to move in a rectangular path. At this time, the interface agent inside the interface agent box 211 is smeared on the inside of the test block template through the smear brush 210, avoiding manual smearing.
Claims
1. A pouring device for processing concrete test blocks, comprising a pouring platform (1), a pouring mixing drum (2), a stirring drive motor (3), a stirring addition port (4), an auger conveyor (5), a coating tank (6), a pouring drive mechanism and an automatic coating mechanism; characterized in that: The pouring and mixing drum (2) is fixedly connected to the top of the pouring platform (1), and a stirring paddle structure is arranged inside the pouring and mixing drum (2); the stirring drive motor (3) is fixedly connected to the top of the pouring and mixing drum (2), and the rotating shaft of the stirring drive motor (3) is coaxially fixedly connected to the stirring paddle of the pouring and mixing drum (2); the stirring addition port (4) is fixedly connected to the top of the pouring and mixing drum (2); the auger conveyor (5) is fixedly connected to the bottom of the front end of the pouring and mixing drum (2); the coating groove (6) is opened at the top front end of the pouring platform (1); the pouring drive mechanism is arranged inside the pouring platform (1); and the automatic coating mechanism is arranged above the pouring platform (1).
2. A pouring device for processing concrete test blocks as claimed in claim 1, characterized in that: The pouring drive mechanism comprises: a placement slot (101) and a pick-up slot (102); the placement slot (101) is arranged at the upper right end of the pouring platform (1); and the pick-up slot (102) is arranged at the upper left end of the pouring platform (1).
3. A pouring device for processing concrete test blocks as claimed in claim 1, characterized in that: The pouring drive mechanism further comprises: a pouring drive roller (103), a pouring conveyor belt (104) and a pouring drive motor (105); two groups of the pouring drive rollers (103) are provided, and the two groups of pouring drive rollers (103) are respectively rotatably connected to the inside of the pouring platform (1); the pouring conveyor belt (104) is drivingly connected to the outside of the pouring drive rollers (103); the pouring drive motor (105) is fixedly connected to the inside of the pouring platform (1), and the rotating shaft of the pouring drive motor (105) is coaxially fixedly connected to a group of pouring drive rollers (103) at the right end.
4. A pouring device for processing concrete test blocks as claimed in claim 1, characterized in that: The automatic coating mechanism comprises: a coating support frame (201), a first limiting rod (202), a second limiting rod (203) and a limiting connection slider (204); the coating support frame (201) is provided in two groups, the two groups of coating support frames (201) are respectively fixedly connected above the casting platform (1), and the two groups of coating support frames (201) are respectively provided at the front and rear ends of the coating groove (6); the first limiting rod (202) is fixedly connected to the inner upper ends of the two groups of coating support frames (201); the second limiting rod (203) is slidably connected to the outer periphery of the first limiting rod (202); and the limiting connection slider (204) is slidably connected to the outer periphery of the second limiting rod (203).
5. A pouring device for processing concrete test blocks as claimed in claim 4, characterized in that: The automatic coating mechanism further comprises: a coating drive motor (205), a coating drive disk (206), a first connecting rod (207) and a second connecting rod (208); the coating drive motor (205) is fixedly connected above the casting platform (1); the coating drive disk (206) is coaxially fixedly connected to the front end of the rotating shaft of the coating drive motor (205); the first connecting rod (207) is coaxially fixedly connected to the front end of the coating drive disk (206); the second connecting rod (208) is slidably connected to the outside of the first connecting rod (207), the outer end of the second connecting rod (208) is rotatably connected to the limit connection slider (204), and the inner side of the second connecting rod (208) is connected to the first connecting rod (207) via a spring.
6. A pouring device for processing concrete test blocks as claimed in claim 5, characterized in that: The automatic coating mechanism further comprises: a coating connection plate (209), a coating brush (210) and an interface agent box (211); the coating connection plate (209) is fixedly connected to the front end of the limit connection slider (204); the coating brush (210) is a hollow structure, a brush is arranged on the outside of the coating brush (210), and the coating brush (210) is fixedly connected to the lower end of the coating connection plate (209); the interface agent box (211) is fixedly connected to the left side of the coating connection plate (209), the interface agent box (211) is connected to the inside of the coating brush (210) through a hose, and an interface agent is arranged inside the interface agent box (211).
