Pedestal pan blank removing device

Abstract

The utility model discloses a pedestal pan blank removing device, and belongs to the field of blank removing devices. The pedestal pan blank removing device comprises a fixed base, a first sliding rail is arranged on the fixed base, a first electric control sliding block is arranged in the first sliding rail, the pedestal pan blank removing device further comprises an electric induction heating structure, the electric induction heating structure is arranged on the first electric control sliding block, and a fork is arranged on the electric induction heating structure. The utility model solves the problems that the contact position of the wet blank and the fork collapses to generate deformation and the yield of the pedestal pan is influenced due to the fact that the fork is contacted with the wet blank and the wet blank is not heated and formed when the existing blank removing machine is used for performing blank removing work, and the electric induction heating structure is arranged at one end of the fork and is used for heating the fork to heat the fork, so that the yield of the pedestal pan is improved. And the fork is made of a high-temperature-resistant material, and when the fork is in contact with the wet base of the toilet bowl, the contact part is subjected to preliminary micro-heating hardening treatment to prevent the contact position of the wet base and the fork from collapsing to generate deformation.

Description

Technical Field

[0001] The utility model relates to the field of a blank stripping device, in particular to a toilet blank stripping device. Background Art

[0002] At present, the domestic sanitary ceramic production mainly adopts the gypsum model slurry injection molding method. Among them, the independent slurry casting is particularly common. Its specific production process is: the gypsum mold is placed on the main line as required, and the slurry is injected into the mold through the bottom pipe to form the required product shape. Then the mold is opened, and the worker takes out the wet blank from it, puts it on the secondary line, and then performs hole opening and blank repair. The process of opening the gypsum mold, taking out the wet blank from it and moving it to the secondary line;

[0003] The Chinese patent with announcement number CN204221952U discloses a fully automatic demoulding machine for toilets. By setting a flip frame, a flip drive mechanism, a bottom frame, a fork, a bracket, a push frame, a horizontal guide rail, a bottom walking device frame, and a walking drive motor; the flip frame moves with the fork toward the main line, and the fork is inserted under the bottom mold frame; the flip drive mechanism drives the fork to rotate, and the bottom mold together with the pallet with the wet mold falls onto the horizontal guide rail; the flip frame moves with the mold and the wet mold toward the secondary line, and after putting down the wet mold, the flip frame resets and puts the bottom mold back to the main line, and the fork for taking the mold is retracted to prepare for the next operation. It solves the problems of low automation degree, high labor intensity of workers, and long time occupied in the demoulding process of the existing production process. The utility model has a reasonable and scientific structure, high technical content, convenient installation and debugging, simple operation, low operating cost, reduced labor intensity of workers, high efficiency, and realizes fully automatic operation.

[0004] When the stripping machine of the above patent is stripping the blanks, the fork contacts the wet blanks which have not been heated and formed, which may cause the contact position between the wet blanks and the fork to collapse and deform, thus affecting the yield of the toilet bowl. Utility Model Content

[0005] The purpose of the utility model is to provide a toilet seat blank removing device, in which an electric induction heating structure is provided at one end of the fork to heat the fork, and the fork itself is made of high-temperature resistant material. When the fork contacts the toilet seat wet blank, the contact part is subjected to preliminary micro-heating and hardening treatment to prevent the contact position between the wet blank and the fork from collapsing and deforming, thereby solving the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a toilet seat demoulding device, comprising a fixed base, a first slide rail is arranged on the fixed base, a first electric control slider is arranged in the first slide rail, and also comprises an electric induction heating structure, the electric induction heating structure is arranged on the first electric control slider, a fork is arranged on the electric induction heating structure, the fork is bolted to the electric induction heating structure, a fixed block is arranged on the fixed base, a support column is arranged on the fixed block, a second slide rail is arranged on the support column at an end away from the fixed block, and a second electric control slider is arranged in the second slide rail.

[0007] Preferably, a mounting base is provided on the second electrically controlled slider, and the mounting base is bolted to the second electrically controlled slider.

[0008] Preferably, a hydraulic cylinder is provided at the lower end of the mounting base, and the fixed end of the hydraulic cylinder is bolted to the mounting base.

[0009] Preferably, there is only a mold clamp on the movable end of the hydraulic cylinder, and the mold clamp is welded to the movable end of the hydraulic cylinder.

[0010] Preferably, the electric induction heating structure is provided with a connecting column, and the connecting column is welded to the electric induction heating structure.

[0011] Preferably, two fixed bases are provided, a stabilizing rod is provided between the two fixed bases, and the stabilizing rod is welded to the fixed base.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model is characterized in that when the staff needs to use the demolding device to perform demolding work, first the mold containing the wet demolding is placed right in front of the two second slide rails, the second electrically controlled slider drives the hydraulic cylinder and the mold clamp to approach the mold, the movable end of the hydraulic cylinder extends, and drives the mold clamp to gradually approach the mold surface, when the mold and the mold clamp are in contact, the mold and the mold clamp are fixed together by using parts such as fixing bolts or fixing plates, at this time the movable end of the hydraulic cylinder retracts to drive the mold to rise away from the ground, the second electrically controlled slider drives the mold to move to right above the fork, the movable end of the hydraulic cylinder extends to make the mold and the wet demolding fall on the fork, at this time the electric induction heating structure heats the fork, when the fork contacts the toilet wet demolding, the contact part is initially micro-heated and hardened to prevent the contact position of the wet demolding and the fork from collapsing and deforming, effectively avoiding the problem that when the existing demolding machine is performing demolding work, the fork contacts the wet demolding, and the wet demolding is not heated and formed, which may cause the contact position of the wet demolding and the fork to collapse and deform, thereby affecting the finished product rate of the toilet. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1It is a schematic diagram of the overall external structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the overall top view structure of the utility model;

[0016] Figure 3 It is a schematic diagram of the overall rear end structure of the utility model.

[0017] In the figure: 1. fixed base; 2. first slide rail; 3. first electric control slider; 4. electric induction heating structure; 5. connecting column; 6. fork; 7. stabilizer bar; 8. fixed block; 9. support column; 10. second slide rail; 11. second electric control slider; 12. mounting base; 13. hydraulic cylinder; 14. mold clamp. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] In order to solve the problem in the prior art that when the stripping machine is stripping, the fork contacts the wet blank, and the wet blank is not heated and formed, which may cause the contact position between the wet blank and the fork to collapse and deform, thereby affecting the toilet yield, this embodiment provides the following technical solutions:

[0020] A toilet bowl demoulding device comprises a fixed base 1, a first slide rail 2 is arranged on the fixed base 1, a first electric control slider 3 is arranged in the first slide rail 2, and an electric induction heating structure 4 is also included, the electric induction heating structure 4 is arranged on the first electric control slider 3, a fork 6 is arranged on the electric induction heating structure 4, the fork 6 is bolted to the electric induction heating structure 4, a fixed block 8 is arranged on the fixed base 1, a support column 9 is arranged on the fixed block 8, a second slide rail 10 is arranged at one end of the support column 9 away from the fixed block 8, a second electric control slider 11 is arranged in the second slide rail 10, a mounting base 12 is arranged on the second electric control slider 11, the mounting base 12 is bolted to the second electric control slider 11, a hydraulic cylinder 13 is arranged at the lower end of the mounting base 12, the fixed end of the hydraulic cylinder 13 is bolted to the mounting base 12, and only a mold clamp 14 is provided on the movable end of the hydraulic cylinder 13, and the mold clamp 14 is welded to the movable end of the hydraulic cylinder 13;

[0021] In this embodiment, when the staff needs to use the demolding device to perform demolding work, first place the mold containing the wet demolding in front of the two second slide rails 10, the second electrically controlled slider 11 drives the hydraulic cylinder 13 and the mold clamp 14 to approach the mold, the movable end of the hydraulic cylinder 13 extends, and drives the mold clamp 14 to gradually approach the mold surface, when the mold and the mold clamp 14 abut, the mold and the mold clamp 14 are fixed together by using parts such as fixing bolts or fixing plates, at this time, the movable end of the hydraulic cylinder 13 retracts to drive the mold to rise away from the ground, the second electrically controlled slider 11 drives the mold to move to the top of the fork 6, the movable end of the hydraulic cylinder 13 extends to make the mold and the wet demolding fall on the fork 6, at this time, the electric induction heating structure 4 heats the fork 6, and when the fork 6 contacts the toilet wet demolding, the contact part is subjected to preliminary micro-heating and hardening treatment to prevent the contact position between the wet demolding and the fork 6 from collapsing and deforming;

[0022] In this embodiment, a connecting column 5 is provided on the electric induction heating structure 4, and the connecting column 5 is welded and connected to the electric induction heating structure 4;

[0023] In this embodiment, two fixed bases 1 are provided, a stabilizing rod 7 is provided between the two fixed bases 1, and the stabilizing rod 7 is welded to the fixed base 1;

[0024] Working principle: When the staff needs to use the demolding device to demold, first place the mold containing the wet blank in front of the two second slide rails 10, and the second electrically controlled slider 11 drives the hydraulic cylinder 13 and the mold clamp 14 to approach the mold. The movable end of the hydraulic cylinder 13 extends to drive the mold clamp 14 to gradually approach the mold surface. When the mold and the mold clamp 14 are in contact, the mold and the mold clamp 14 are fixed together by fixing bolts or fixing plates. At this time, the movable end of the hydraulic cylinder 13 retracts to drive the mold to rise away from the ground, and the second electrically controlled slider 11 drives the mold to move to the top of the fork 6. The movable end of the hydraulic cylinder 13 extends to make the mold and the wet blank fall on the fork 6. At this time, the electric induction heating structure 4 heats the fork 6. When the fork 6 contacts the toilet wet blank, the contact part is subjected to preliminary micro-heating and hardening treatment to prevent the contact position between the wet blank and the fork 6 from collapsing and deforming.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A toilet seat demoulding device, comprising a fixed base (1), a first slide rail (2) being arranged on the fixed base (1), and a first electric control slider (3) being arranged inside the first slide rail (2); Features: The invention also comprises an electric induction heating structure (4), wherein the electric induction heating structure (4) is arranged on the first electric control slider (3), the electric induction heating structure (4) is provided with a fork (6), the fork (6) is bolted to the electric induction heating structure (4), the fixed base (1) is provided with a fixed block (8), the fixed block (8) is provided with a support column (9), the support column (9) is provided with a second slide rail (10) at one end away from the fixed block (8), and a second electric control slider (11) is provided in the second slide rail (10).

2. A toilet blank removing device according to claim 1, characterized in that: The second electrically controlled slider (11) is provided with a mounting base (12), and the mounting base (12) is bolted to the second electrically controlled slider (11).

3. A toilet blank removing device according to claim 2, characterized in that: A hydraulic cylinder (13) is provided at the lower end of the mounting base (12), and a fixed end of the hydraulic cylinder (13) is bolted to the mounting base (12).

4. A toilet blank removing device according to claim 3, characterized in that: There is only a mold clamp (14) on the movable end of the hydraulic cylinder (13), and the mold clamp (14) is welded to the movable end of the hydraulic cylinder (13).

5. The toilet blank removing device according to claim 1, characterized in that: A connecting column (5) is provided on the electric induction heating structure (4), and the connecting column (5) is connected to the electric induction heating structure (4) by welding.

6. A toilet blank removing device according to claim 1, characterized in that: Two fixed bases (1) are provided, a stabilizing rod (7) is provided between the two fixed bases (1), and the stabilizing rod (7) is welded to the fixed base (1).

Images