Full-automatic flat-pressing gilding press
Through the two-axis robotic arm and lifting assembly of the fully automatic flat-pressing and stamping machine, the cleaning assembly of the high-speed rotating sponge is solved, and the problem of surface pollution of the printing material affects the quality of stamping is realized, automatic cleaning and loading are achieved, and the quality of stamping products is improved. and efficiency.
Patent Information
- Application Number
- CN202420895825.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-28
AI Technical Summary
Dust, impurities and other dirt on the surface of the printing material affect the quality of the hot stamping, resulting in unclear patterns, non-bright colors or defects, reducing product quality and market competitiveness.
A fully automatic flat pressing and hot stamping machine is designed, using a two-axis robotic arm to drive the cantilever and frame displacement, combining lifting and cleaning components, and surface cleaning is cleaned by a high-speed rotating wipe sponge, and material is realized through suction cups and vacuum pumps. Accurate positioning and feeding.
It realizes automatic cleaning and loading and processing of material surfaces, improves the quality and production efficiency of gold stamping products, ensures the stability and consistency of gold stamping quality, and reduces human operation errors.
Smart Images

Figure CN222179003U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hot stamping technology, in particular to a full-automatic flat-press hot stamping machine. Background Art
[0002] In the hot stamping process, electrochemical aluminum foil is usually used to print patterns or texts on the surface of the substrate to achieve the purpose of decoration or identification.
[0003] However, the cleanliness of the substrate surface is crucial to the hot stamping effect. If there is dust, impurities and other dirt on the surface, it will directly affect the hot stamping quality, resulting in unclear patterns, dull colors or defects, reducing product quality and market competitiveness. Utility Model Content
[0004] The utility model aims at the technical problems existing in the prior art and provides a full-automatic flat-press hot stamping machine to solve the problem that the surface of the hot stamping substrate is not clean and will affect the hot stamping quality.
[0005] The utility model solves the above technical problems with the following technical solutions: a fully automatic flat-press hot stamping machine, comprising:
[0006] The machine platform and the hot stamping machine body arranged on the top of the machine platform;
[0007] A feeding mechanism, which is located on one side of the hot stamping machine body and is arranged on the machine platform, and is used to feed the grabbed materials into the hot stamping machine body for hot stamping processing, wherein;
[0008] The feeding mechanism includes a two-axis mechanical arm with a Z-axis and an X-axis, a frame with a hollow middle part, a cantilever, a grabbing assembly, a lifting assembly, and a cleaning assembly. The two-axis mechanical arm is arranged on the machine platform, the cantilever is arranged on the Z-axis moving end of the two-axis mechanical arm, the frame is fixed to the bottom of the cantilever, the grabbing assembly is arranged at the bottom of the frame, the lifting assembly is arranged on the cantilever, and the driving end of the lifting assembly passes through the cantilever and extends into the frame, and the cleaning assembly is arranged on the driving end of the lifting assembly.
[0009] The beneficial effects of the utility model are:
[0010] 1) The device uses a two-axis robot arm to drive the cantilever and frame to move to the top of the material to be stamped, and then the lifting component is lowered to make the cleaning component contact the surface of the material and perform cleaning treatment to remove dust, impurities and other foreign matter on the surface of the material to ensure a smooth and clean surface. After cleaning, the lifting component will raise and reset the cleaning component. At the same time, the Z-axis moving end of the two-axis robot arm drives the cantilever and frame to descend, so that the grabbing component contacts the material and grabs it. Subsequently, the X-axis moving end of the two-axis robot arm drives the Z-axis, cantilever, frame and the grabbed material to move toward the hot stamping machine, and accurately positions the material into the working area of the hot stamping machine to complete the hot stamping process.
[0011] 2) In summary, the automated process of the device not only improves production efficiency, but also reduces possible errors in human operation. At the same time, it realizes automated cleaning and loading of the material surface, effectively ensuring the cleanliness of the material surface during the hot stamping process, improving the quality and production efficiency of hot stamping products, and ensuring the stability and consistency of hot stamping quality.
[0012] On the basis of the above technical solution, the present invention can also be improved as follows.
[0013] Furthermore, the lifting assembly includes a cylinder.
[0014] Furthermore, the cleaning assembly includes a supporting plate, a driving motor, a roller, and a wiping sponge, wherein the supporting plate is fixed on the driving end of the cylinder, the driving motor is fixed on the bottom of the supporting plate, the roller is fixed on the output shaft of the driving motor, and the wiping sponge is sleeved on the outside of the roller.
[0015] The beneficial effect of adopting the above further scheme is that by installing the drive motor at the bottom of the carrier plate and connecting it to the roller, the drive motor can control the rotation of the roller, and the rotation of the roller in turn drives the external wiping sponge to rotate, allowing the high-speed rotating wiping sponge to contact the surface of the material for cleaning operations. This method makes the cleaning process more efficient and can ensure that the surface of the material is fully cleaned, providing better preparation for subsequent hot stamping processing.
[0016] Further, along the driving direction of the cylinder, the lowest level of the drum is lower than the lowest level of the driving motor.
[0017] The beneficial effect of adopting the above further scheme is that, since the lowest level of the drum is lower than the lowest level of the driving motor, the drum can operate at a lower position, so that the wiping sponge can easily contact the surface of the material for cleaning operations, and the driving motor is located above the drum and will not interfere with the movement of the wiping sponge, thereby ensuring the effective cleaning process.
[0018] Further, the grasping component includes a suction cup and an external vacuum pump connected to the suction cup.
[0019] Further, the bearing plate is in a "C" shape.
[0020] The beneficial effect of adopting the above further solution is that since the bearing plate is in a "C" shape, the interior of the bearing plate is in a hollow shape, and thus the movement of the wiping sponge will not be interfered with. Description of the Drawings
[0021] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0022] Figure 2 is Figure 1 an enlarged schematic diagram of part A in
[0023] Figure 3 is a front sectional view of the cleaning component of the present utility model.
[0024] In the drawings, the list of components represented by each reference numeral is as follows:
[0025] 100, machine platform; 200, hot stamping machine body; 300, loading mechanism; 310, frame-shaped rack; 320, cantilever; 330, grasping component; 340, lifting component; 350, cleaning component; 351, bearing plate; 352, driving motor; 353, roller; 354, wiping sponge; 360, two-axis robotic arm. Detailed Embodiments
[0026] The principles and features of the present utility model will be described below with reference to the drawings. The examples given are only for explaining the present utility model and are not intended to limit the scope of the present utility model.
[0027] In the hot stamping process, usually an electrothermal aluminum foil is used to print patterns or texts on the surface of the printing substrate to achieve the purpose of decoration or identification.
[0028] However, the cleanliness of the surface of the printing substrate is crucial for the hot stamping effect. If there are dirt such as dust and impurities on the surface, it will directly affect the hot stamping quality, resulting in unclear patterns, dull colors or defects, reducing the product quality and market competitiveness. For this reason, the inventor of the present utility model has proposed a fully automatic flat-bed hot stamping machine to solve the above problems.
[0029] The present utility model provides the following preferred embodiments
[0030] As Figure 1 , Figure 2 and Figure 3 shown, a fully automatic flat-bed hot stamping machine includes:
[0031] a machine platform 100 and a hot stamping machine body 200 provided on the top of the machine platform 100;
[0032] The feeding mechanism 300 is located at one side of the hot stamping machine body 200 and is arranged on the machine platform 100, and is used to feed the grabbed materials into the hot stamping machine body 200 for hot stamping processing, wherein;
[0033] The feeding mechanism 300 includes a two-axis mechanical arm 360 with a Z axis and an X axis, a frame 310 with a hollow middle portion, a cantilever 320, a grabbing assembly 330, a lifting assembly 340, and a cleaning assembly 350. The two-axis mechanical arm 360 is arranged on the machine platform 100, the cantilever 320 is arranged on the Z axis moving end of the two-axis mechanical arm 360, the frame 310 is fixed to the bottom of the cantilever 320, the grabbing assembly 330 is arranged at the bottom of the frame 310, the lifting assembly 340 is arranged on the cantilever 320, and the driving end of the lifting assembly 340 passes through the cantilever 320 and extends into the frame 310, and the cleaning assembly 350 is arranged on the driving end of the lifting assembly 340;
[0034] The two-axis mechanical arm drives the cantilever 320 and the frame 310 to move to the top of the material to be stamped, and the lifting component 340 is lowered to make the cleaning component 350 contact the surface of the material and perform cleaning treatment to remove foreign matter such as dust and impurities on the surface of the material to ensure that the surface is smooth and clean. After cleaning, the lifting component 340 raises and resets the cleaning component 350. At the same time, the Z-axis moving end of the two-axis mechanical arm drives the cantilever 320 and the frame 310 to descend, so that the grabbing component 330 contacts the material and grabs it. Subsequently, the X-axis moving end of the two-axis mechanical arm drives the Z-axis, the cantilever 320, the frame 310 and the grabbed material to move toward the hot stamping machine, and accurately positions the material into the working area of the hot stamping machine to complete the hot stamping treatment.
[0035] In summary, the automated process of the device not only improves production efficiency, but also reduces possible errors in human operation. At the same time, it realizes automated cleaning and loading of the material surface, effectively ensuring the cleanliness of the material surface during the hot stamping process, improving the quality and production efficiency of hot stamping products, and ensuring the stability and consistency of hot stamping quality.
[0036] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the lifting assembly 340 includes a cylinder.
[0037] In this embodiment, Figure 1 , Figure 2 and Figure 3As shown, the cleaning component 350 includes a carrier plate 351, a driving motor 352, a roller 353, and a wiping sponge 354. The carrier plate 351 is fixed on the driving end of the air cylinder. The driving motor 352 is fixed at the bottom of the carrier plate 351. The roller 353 is fixed on the output shaft of the driving motor 352. The wiping sponge 354 is sleeved outside the roller 353. By installing the driving motor 352 at the bottom of the carrier plate 351 and connecting it to the roller 353, the driving motor 352 can control the rotation of the roller 353. The rotation of the roller 353 then drives the external wiping sponge 354 to rotate, enabling the high-speed rotating wiping sponge 354 to contact the surface of the material for cleaning operations. This method makes the cleaning process more efficient and can ensure thorough cleaning of the material surface, providing better preparation for subsequent hot stamping processes.
[0038] In this embodiment, as Figure 1 、 Figure 2 and Figure 3 shown, along the driving direction of the air cylinder, the lowest horizontal height of the roller 353 is lower than the lowest horizontal height of the driving motor 352. Since the lowest horizontal height of the roller 353 is lower than that of the driving motor 352, the roller 353 can operate at a lower position, enabling the wiping sponge 354 to easily contact the surface of the material for cleaning operations. The driving motor 352 is located above the roller 353 and does not interfere with the movement of the wiping sponge 354, ensuring the effective progress of the cleaning process.
[0039] In this embodiment, as Figure 1 、 Figure 2 and Figure 3 shown, the grasping component 330 includes a suction cup and an external vacuum pump connected to the suction cup.
[0040] In this embodiment, as Figure 1 、 Figure 2 and Figure 3 shown, the carrier plate 351 is in a "C" shape. Due to the "C" shape of the carrier plate 351, the inside of the carrier plate 351 presents a hollow shape, thus not interfering with the movement of the wiping sponge 354.
[0041] The specific working process of this utility model is as follows:
[0042] (1) Prepare the material to be hot stamped
[0043] First, place a stack of materials on the machine table 100, and this stack of materials is on the X-axis movement trajectory of the two-axis robotic arm.
[0044] (2) Prepare for cleaning
[0045] The X-axis moving end of the two-axis robot arm drives the Z-axis, the cantilever 320, and the frame 310 to move to the top of the material to be stamped. At the same time, the cylinder drives the supporting plate 351 to descend so that the wiping sponge 354 can contact the surface of the material.
[0046] (3) Cleaning
[0047] By installing the driving motor 352 at the bottom of the supporting plate 351 and connecting it to the roller 353, the driving motor 352 can control the rotation of the roller 353, and the rotation of the roller 353 in turn drives the external wiping sponge 354 to rotate. At this moment, the high-speed rotating wiping sponge 354 is used to contact the surface of the material, and the dust or debris on the surface of the material is cleaned by wiping with the wiping sponge 354 to complete the cleaning operation.
[0048] (4) Hot stamping
[0049] After cleaning is completed, the cylinder drives the carrier plate 351 to rise and reset. At the same time, the Z-axis moving end of the two-axis robot arm drives the cantilever 320 and the frame 310 to descend, so that the suction cup contacts the material, and the suction cup is vacuumed by an external vacuum pump, so that the suction cup generates adsorption force and grabs it. Subsequently, the X-axis moving end of the two-axis robot arm drives the Z-axis, the cantilever 320, the frame 310 and the grabbed material to move toward the hot stamping machine, and accurately positions the material into the working area of the hot stamping machine to complete the hot stamping process.
[0050] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fully automatic flat stamping machine, characterized in that: Including: A machine platform and a hot stamping machine body arranged on the top of the machine platform; A loading mechanism, which is located on one side of the hot stamping machine body and arranged on the machine platform, and is used to send the grabbed materials into the hot stamping machine body for hot stamping treatment, wherein; The loading mechanism includes a two-axis robotic arm with a Z-axis and an X-axis, a frame-shaped frame with a hollow middle part, a cantilever, a grasping component, a lifting component, and a cleaning component. The two-axis robotic arm is arranged on the machine platform, the cantilever is arranged on the Z-axis moving end of the two-axis robotic arm, the frame-shaped frame is fixed at the bottom of the cantilever, the grasping component is arranged at the bottom of the frame-shaped frame, the lifting component is arranged on the cantilever, and the driving end of the lifting component penetrates through the cantilever and extends into the frame-shaped frame, and the cleaning component is arranged on the driving end of the lifting component.
2. The fully automatic flat-press hot stamping machine according to claim 1, characterized in that: The lifting component includes a cylinder.
3. The fully automatic flat-press hot stamping machine according to claim 2, characterized in that: The cleaning component includes a carrier plate, a driving motor, a roller, and a wiping sponge. The carrier plate is fixed on the driving end of the cylinder, the driving motor is fixed at the bottom of the carrier plate, the roller is fixed on the output shaft of the driving motor, and the wiping sponge is sleeved on the outside of the roller.
4. The fully automatic flat-press hot stamping machine according to claim 3, characterized in that: Along the driving direction of the cylinder, the lowest horizontal height of the roller is lower than the lowest horizontal height of the driving motor.
5. The fully automatic flat-press hot stamping machine according to claim 1, characterized in that: The grasping component includes a suction cup and an external vacuum pump connected to the suction cup.
6. The fully automatic flat-press hot stamping machine according to claim 3, characterized in that: The carrier plate is in a "C" shape.
