Quantitative filling device for wire enamel

By adopting multiple rounded table-shaped cutting ports and flipable retaining plates in the enameled wire paint filling device, combined with the negative pressure device, the filling efficiency and inconvenient maintenance problems caused by the viscosity of the paint are solved, and the problem of low filling efficiency and inconvenient maintenance is achieved. Highly efficient and low-cost quantitative filling effect.

CN222180023UActive Publication Date: 2024-12-17HENAN BOYE ELECTRIC MATERIALS CO LTD
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Patent Information

Application Number
CN202420818576.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-17
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

During use, the existing enameled wire paint filling devices are prone to blockage of electrically controlled valves due to poor viscosity of the paint, which is inconvenient to maintain and repair, and are low in production efficiency and high cost.

Method used

A quantitative filling device for enameled wire paint including a feeding box, a feed port and a controller is designed, and a multiple rounded table-shaped cutting port and a reversible retaining plate are used to realize the cutting port by rotating the motor driving the rotary rod. The closure and openness of the negative pressure device ensures quantitative filling.

Benefits of technology

Improve filling production efficiency, reduce maintenance and repair costs, ensure work stability and low usage costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The quantitative filling device comprises a discharging box, a feeding port and a controller, a negative pressure device communicating port is formed in one side of the discharging box, and a plurality of inverted-circular-truncated-cone-shaped discharging ports are evenly formed in the lower end of the discharging box. The lower end of the discharging port is coaxially and tightly provided with material blocking plates which can be overturned and can seal and open the discharging port through overturning of the material blocking plates, the outer diameter of each material blocking plate is larger than the aperture of the discharging port, detachable elastic plates are tightly laid at the upper ends of the material blocking plates, and the same sides of the multiple material blocking plates are fixedly connected with a common rotating rod; a rotating motor for driving the rotating rod to rotate is arranged at one end of the rotating rod, the multiple striker plates can rotate along with the rotating rod under the driving of the rotating motor, so that the multiple striker plates synchronously close and open the multiple discharging openings in a one-to-one correspondence mode, the rotating motor works regularly under the control of the controller, and therefore quantitative filling work is completed. The filling machine has the advantages of being high in filling production efficiency, low in use cost and good in working stability.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wire enameled paint filling, and in particular relates to a quantitative filling device for wire enameled paint. Background Art

[0002] Wire enamel is a coating that can create a good insulating layer between the wires in the winding. It is mainly used for the outer layer of bare copper wires, alloy wires and glass fiber covered wires of various wire diameters to improve and stabilize the performance of the enameled wire. After production, wire enamel is generally temporarily stored in a discharge box and then filled into a paint bucket for easy storage and transportation later.

[0003] Existing filling devices, such as the Chinese utility model patent "A filling device for enameled wire paint production" with authorization announcement number CN210855231U, include a base, a fixed frame, a paint bucket limiting device and a canning device, the base is located at the lower end of the fixed frame, the fixed frame includes a first frame body and a second frame body, the first frame body is located at the upper end of the base, and a control box is provided at its side end; a slide groove is provided on the inner wall of the middle surface of the first frame body, and an electric telescopic rod is provided on the inner wall of the side surface; the paint bucket limiting device is located in the first frame body, which includes an upper end surface, a lower end surface and a connecting rod, the side ends of the upper end surface and the lower end surface are both provided with sliders, and the connecting rod is located between the upper end surface and the lower end surface A limit ring is provided on the upper end surface, the second frame is located above the first frame, one end of which is connected to the first frame, and a paint box is provided on the inner side of the other end, and an electric control valve is provided at the lower end of the paint box, a flow controller is provided at the side end of the electric control valve, and the canning device is located at the lower end of the electric control valve; it has the advantages of reasonable structure, convenient use and uniform filling; but there is a problem that the enameled wire paint is relatively viscous and has poor fluidity, and the electric control valve is often blocked over time, which brings inconvenience to the subsequent maintenance and repair, and the use cost is high, and the overall production efficiency of the filling equipment is low; in order to solve the above problems, it is necessary to develop a quantitative filling device for enameled wire paint. Utility Model Content

[0004] The utility model aims to overcome the shortcomings of the prior art and provide a quantitative filling device for enameled wire paint with high filling production efficiency, low use cost and good working stability.

[0005] The object of the utility model is achieved as follows: a quantitative filling device for enameled wire paint, comprising a discharge box, a feed port and a controller, one side of the discharge box is provided with a negative pressure device connecting port, the lower end of the discharge box is evenly provided with a plurality of inverted truncated cone-shaped discharge ports, the lower end of the discharge port is coaxial and closely provided with a flip-up baffle plate which can be turned over and closed by turning the discharge port. The outer diameter of the baffle plate is larger than the aperture setting of the discharge port, the upper end of the baffle plate is closely laid with a detachable elastic plate, and a common rotating rod is fixedly connected to the same side of the plurality of baffle plates, and a rotating motor that drives the rotating rod to rotate is provided at one end of the rotating rod, and the plurality of baffle plates can rotate with the rotating rod under the drive of the rotating motor, so as to realize the synchronous closing and opening of the plurality of discharge ports by the plurality of baffle plates one by one, and the rotating motor works regularly under the control of the controller, so as to complete the quantitative filling work.

[0006] Preferably, the outer diameter of the baffle plate is set larger than the outer diameter of the lower end of the feed opening.

[0007] Preferably, the material baffle plate is a curved surface structure.

[0008] Preferably, the upper end surface of the baffle plate is provided with a plurality of evenly distributed limiting grooves, and the lower end surface of the elastic plate is provided with a plurality of limiting protrusions which correspond one-to-one to and match the plurality of limiting grooves. The elastic plate can be detachably laid on the upper end of the baffle plate after being embedded one-to-one in the plurality of limiting grooves through the plurality of limiting protrusions.

[0009] Preferably, two symmetrical triangular support frames are provided on both sides of the lower end of the discharge box, and the two ends of the rotating rod are rotatably connected to the lower ends of the two triangular support frames through bearings.

[0010] Preferably, the rotation angle of the rotating rod is not less than 90 degrees.

[0011] Due to the adoption of the above technical scheme, the beneficial effects of the utility model are as follows: the utility model adopts multiple feeding ports and multiple baffle plates corresponding to the multiple feeding ports, and the multiple baffle plates are driven by the same rotating rod through a rotating motor to rotate, which can simultaneously complete the closing and opening of the feeding ports, and then simultaneously implement filling work on multiple paint buckets, which greatly improves the filling production efficiency, and the working parts that complete the falling and blocking of the enameled wire paint are all mechanical structures, which greatly reduces the subsequent maintenance and repair work, and the use cost is low; the utility model adopts an elastic plate that is closely arranged with the baffle plate, which can implement the closure of the feeding port relatively more tightly, and the elastic closing effect has a small impact on the feeding port, and the working stability of the whole device is good; in general, the utility model has the advantages of high filling production efficiency, low use cost and good working stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a main structural schematic diagram of the utility model.

[0013] Figure 2 yes Figure 1 Schematic diagram of the local enlarged structure.

[0014] Figure 3 It is a schematic diagram of the main structure of the feed opening, the baffle plate, the rotating rod, etc. of the utility model.

[0015] Figure 4 It is a schematic diagram of the main structure of the rotating rod, the material blocking plate, the elastic plate, etc. of the utility model.

[0016] In the figure: 1, discharge box 2, feed port 3, negative pressure device connecting port 4, discharge port 5, baffle plate 51, limiting groove 6, rotating rod 7, triangular support frame 8, rotating motor 9, bearing 10, paint bucket 11, mounting block 12, elastic plate 121, limiting protrusion. DETAILED DESCRIPTION

[0017] The technical solution of the utility model is further specifically described below in conjunction with the accompanying drawings.

[0018] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the utility model provides a quantitative filling device for enameled wire paint, comprising a discharge box 1, a feed port 2 and a controller. A negative pressure device connecting port 3 is provided on one side of the discharge box 1. The negative pressure device connecting port 3 is externally connected to a negative pressure generating device to provide negative pressure in the discharge box 1, thereby increasing the falling power of the viscous enameled wire paint to a certain extent, thereby ensuring that the filling work is completed more smoothly.

[0019] The lower end of the discharge box 1 is evenly provided with a plurality of inverted truncated cone-shaped discharge ports 4, and the lower end of the discharge port 4 is coaxially and closely provided with a baffle plate 5 which can be flipped and can close and open the discharge port 4 by flipping. When the discharge port 4 is closed, it waits for the next paint bucket 10 to be filled to be in place, and when the discharge port 4 is opened, the quantitative filling work of the paint bucket 10 in place is completed.

[0020] The outer diameter of the baffle plate 5 is larger than the aperture of the discharge port 4, so that it is completely closed. A detachable elastic plate 12 is tightly laid on the upper end of the baffle plate 5, that is, the elastic plate 12 has the same shape as the baffle plate 5, and the elastic plate 12 is detachable, which is convenient for maintenance and repair work to be completed by replacement later.

[0021] A common rotating rod 6 is fixedly connected to the same side of the multiple material baffle plates 5, and a rotating motor 8 is provided at one end of the rotating rod 6 for driving the rotating rod 6 to rotate. Specifically, the multiple material baffle plates 5 can rotate together with the rotating rod 6 under the drive of the rotating motor 8, thereby realizing the synchronous closing and opening of the multiple material discharge ports 4 by the multiple material baffle plates 5 in a one-to-one correspondence.

[0022] The rotary motor 8 is electrically connected to the controller, and the rotary motor 8 works regularly under the control of the controller, thereby completing the quantitative filling of the paint bucket 10 .

[0023] The outer diameter of the material blocking plate 5 is set larger than the outer diameter of the lower end of the material discharge port 4 so as to better complete the sealing work of the lower end of the material discharge port 4.

[0024] The baffle plate 5 is a curved surface structure, which is convenient for accommodating a certain amount of wire enamel before complete sealing, thereby avoiding the waste of raw materials caused by the outflow of wire enamel during this period.

[0025] Specifically, the feed port 4, the baffle plate 5 and the paint bucket mouth of the paint bucket 10 below are coaxial, that is, the paint bucket is located directly below the feed port 4 and the baffle plate 5, and the outer diameter of the baffle plate 5 is smaller than the diameter of the paint bucket mouth, that is, during the period when the baffle plate 5 rotates and completes the opening of the feed port 4, the lower end of the baffle plate 5 always falls within the upper range of the paint bucket mouth, that is, the enameled wire paint contained in the curved surface structure can be completely dropped into the paint bucket 10 without causing waste.

[0026] The upper end surface of the baffle plate 5 is provided with a plurality of evenly distributed limiting grooves 51, and the lower end surface of the elastic plate 12 is provided with a plurality of limiting protrusions 121 which correspond one-to-one and match the plurality of limiting grooves 51. The elastic plate 12 is detachably laid on the upper end of the baffle plate 5 after being embedded one-to-one in the plurality of limiting grooves 51 through the plurality of limiting protrusions 121.

[0027] Two symmetrical triangular support frames 7 are provided on both sides of the lower end of the discharge box 1. The two ends of the rotating rod 6 are rotatably connected to the lower ends of the two triangular support frames 7 through bearings 9. The triangular support frames 7 and the two bearings 9 provide stable and reliable rotation support for the rotating rod 6.

[0028] The rotation angle of the rotating rod 6 is not less than 90 degrees. When the rotation angle is 90 degrees, the baffle plate 5 is just perpendicular to the mouth of the paint bucket. At this time, the baffle plate 5 completes the full opening of the feed opening 4, that is, the enameled wire paint falling from the feed opening 4 completely falls into the mouth of the paint bucket. It should not be too large, generally within 95 degrees, so as to avoid excessive or insufficient.

[0029] After completing the above installation, the utility model can be put into use. Under the control of the controller, the rotating motor 8 works regularly, that is, the baffle plate 5 regularly completes the opening and closing of the discharge port 4, and completes the filling work of the paint bucket 10 located directly below the discharge port 4 during the opening period, and completes the blocking of the enameled wire paint and the next paint bucket 10 to be filled during the closing period. This cycle is repeated to complete the quantitative filling work of the paint bucket 10 with the enameled wire paint stored in the discharge box 1; during this period, negative pressure is regularly introduced, that is, negative pressure is introduced during the filling work, and the negative pressure is released during the work when the paint bucket 10 is in place, so that with the assistance of negative pressure, the device can better complete the quantitative filling work as a whole.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A quantitative filling device for wire enamel, comprising a discharge box, a feed port and a controller, characterized in that: A negative pressure device connecting port is provided on one side of the discharge box, and a plurality of inverted truncated cone-shaped discharge ports are evenly arranged at the lower end of the discharge box, and a baffle plate which can be flipped and can close and open the discharge port by flipping is coaxially and tightly provided at the lower end of the discharge port, and the outer diameter of the baffle plate is larger than the aperture setting of the discharge port, and a detachable elastic plate is tightly laid on the upper end of the baffle plate, and a common rotating rod is fixedly connected to the same side of the plurality of baffle plates, and a rotating motor for driving the rotating rod to rotate is provided at one end of the rotating rod, and the plurality of baffle plates can rotate together with the rotating rod under the drive of the rotating motor, so as to realize the synchronous closing and opening of the plurality of discharge ports by the plurality of baffle plates one by one, and the rotating motor works regularly under the control of the controller, so as to complete the quantitative filling work.

2. The quantitative filling device for wire enamel according to claim 1, characterized in that: The outer diameter of the baffle plate is larger than the outer diameter of the lower end of the feed opening.

3. The quantitative filling device for wire enamel according to claim 2, characterized in that: The material blocking plate is a curved surface structure.

4. The quantitative filling device for wire enamel according to claim 1, characterized in that: The upper end surface of the baffle plate is provided with a plurality of evenly distributed limiting grooves, and the lower end surface of the elastic plate is provided with a plurality of limiting protrusions which correspond one-to-one and match the plurality of limiting grooves. The elastic plate can be detachably laid on the upper end of the baffle plate after being embedded in the plurality of limiting grooves one-to-one through the plurality of limiting protrusions.

5. The quantitative filling device for wire enamel according to claim 1, characterized in that: Two symmetrical triangular support frames are arranged on both sides of the lower end of the discharge box, and the two ends of the rotating rod are rotatably connected to the lower ends of the two triangular support frames through bearings.

6. The quantitative filling device for wire enamel according to claim 1, characterized in that: The rotation angle of the rotating rod is not less than 90 degrees.

Citation Information

Cited By

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