Prefabricated part automatic feeding, rotating, demolding and stacking all-in-one machine assembly line

Abstract

The utility model discloses an all-in-one machine assembly line for automatic feeding, rotary demolding and stacking of prefabricated parts. The all-in-one machine assembly line comprises a feeding device, a first conveying device, a turnover device, a second conveying device, a demolding device, a third conveying device and a stacking device. The first conveying device is placed on one side of the feeding device. The turn-over device is placed on one side of the first conveying device; the second conveying device is placed on one side of the turn-over device; the demolding device is placed on one side of the second conveying device; the third conveying device is placed on one side of the demolding device; the stacking device is placed on one side of the third conveying device; the turn-over device comprises a base, a rotating body and a first motor; a plurality of rotating rollers are arranged on the upper side and the lower side in the through opening; the rotating body is rotatably placed on the base, the rotating body is driven by the first motor to rotate, when the mold is turned over, the channel can limit and protect the mold, and the situation that the mold shifts relative to a prefabricated part is prevented.

Description

Technical Field

[0001] The utility model relates to the technical field of palletizing machinery, in particular to an automatic feeding, rotating, demoulding and palletizing integrated machine production line for prefabricated components. Background Art

[0002] The prefabricated component demoulding and palletizing machine is an automated equipment specially used in prefabricated component production lines. It integrates the two major functions of demoulding and palletizing, and can complete the demoulding and palletizing operations of prefabricated components efficiently and accurately.

[0003] The current prefabricated component demoulding and palletizing machine needs to turn over the mold containing the prefabricated component before performing vibration demoulding. The turning device on the traditional demoulding and palletizing machine usually directly turns over the mold containing the prefabricated component. During the turning process, it is not protected, and the mold often shifts relative to the prefabricated component, thereby affecting the subsequent demoulding process.

[0004] The inventors have found at least the following problems in the process of implementing this embodiment:

[0005] When the current demoulding palletizer turns over the mold, the mold may shift relative to the prefabricated component, affecting the subsequent demoulding process. Utility Model Content

[0006] In order to overcome the problems existing in the above-mentioned background technology, the purpose of the utility model is to provide an automatic loading, rotating, demoulding and stacking integrated machine production line for prefabricated components, so as to solve the problem that when the current demoulding and stacking machines turn over the mold, the mold will shift relative to the prefabricated component, thereby affecting the subsequent demoulding process.

[0007] To achieve its purpose, the utility model adopts the following technical solutions:

[0008] A prefabricated component automatic feeding, rotating, demoulding and stacking integrated machine production line, comprising: a feeding device, a first conveying device, a turning device, a second conveying device, a demoulding device, a third conveying device and a stacking device;

[0009] The first conveying device is placed on one side of the loading device;

[0010] The turning device is placed on one side of the first conveying device;

[0011] The second conveying device is placed on one side of the turning device;

[0012] The demoulding device is placed on one side of the second conveying device;

[0013] The third conveying device is placed on one side of the demoulding device;

[0014] The palletizing device is placed on one side of the third conveying device;

[0015] The flipping device comprises a base, a rotating body and a first motor;

[0016] A through opening is provided in the rotating body, and a plurality of rotating rollers are provided on the upper and lower sides of the through opening;

[0017] The rotating body is rotatably placed on the base, the first motor is fixedly installed on the base, and the rotating body is driven to rotate by the first motor.

[0018] Preferably, two follower rollers are installed at both ends of the base, and rotating disks are provided on both sides of the swivel, and the two rotating disks are respectively mounted between the two follower rollers at both ends of the base.

[0019] Preferably, the base is provided with a gear seat, on which a first gear is mounted, wherein a first chain is fixedly connected to one of the rotating disks, and the first chain is meshed with an output end of the first motor and the first gear.

[0020] Preferably, a first cylinder is fixedly mounted on one side of the discharge port of the rotator, and a baffle is fixedly connected to the output end of the first cylinder to block the discharge port of the rotator.

[0021] Preferably, a second motor and a third motor are installed on the rotating body, and second gears are provided at the ends of the several rollers. The output end of the second motor is meshed with the second gear at one end of the several rollers on one side of the through opening through a second chain, and the output end of the third motor is meshed with the second gear at one end of the several rollers on the other side of the through opening through a third chain.

[0022] Preferably, the second conveying device includes a first stand, on which a fourth motor, a gear roller, a third gear and a fourth gear are fixedly mounted, on which a fifth gear, a sixth gear and a seventh gear are fixedly mounted, a fourth chain is meshed between the output end of the fourth motor and the fifth gear, a fifth chain is meshed between the third gear and the sixth gear, and a sixth chain is meshed between the fourth gear and the seventh gear.

[0023] Preferably, a limit baffle is provided on one side of the fifth chain and the sixth chain on the first stand.

[0024] Preferably, the loading device includes a second vertical frame, a first gate bridge, a second gate bridge and a fifth motor. The first gate bridge and the second gate bridge can be slidably installed on the second vertical frame. The fifth motor is fixed on the second vertical frame to drive the first gate bridge and the second gate bridge to slide synchronously.

[0025] Beneficial effects of the utility model:

[0026] The utility model provides an automatic feeding, rotating, demoulding and stacking integrated machine production line for prefabricated components. When the production line is started, when the mold enters the channel in the turning device, it moves toward the discharge port under the action of the roller. When it reaches the discharge port, it will be blocked by the baffle to prevent it from continuing to move. After that, the swivel starts to rotate 180 degrees. At the same time, the mold in the channel will also rotate 180 degrees under the restriction of the channel to complete the turning. Compared with the previous turning devices, when the mold is turned over, the channel will restrict and protect it, thereby preventing the mold from shifting relative to the prefabricated component. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] For ease of explanation, the present invention is described in detail by the following specific implementations and drawings.

[0028] Figure 1 It is a schematic diagram of the structure of the feeding device and the turning device of this embodiment;

[0029] Figure 2 is a schematic structural diagram of the second conveying device of this embodiment;

[0030] Figure 3 Schematic diagram of the structure of the demoulding device of this embodiment;

[0031] Figure 4 is a schematic structural diagram of a third conveying device of this embodiment;

[0032] Figure 5 Schematic diagram of the structure of the palletizing device of this embodiment.

[0033] In the figure:

[0034] 100-feeding device; 110-second stand; 120-first door bridge; 130-second door bridge; 200-turning device; 210-base; 211-following roller; 212-gear seat; 213-first gear; 220-rotor; 221-through port; 222-roller; 223-rotating disk; 224-first chain; 225-first cylinder; 226-baffle; 227-discharging port; 230-first motor ;300-second conveying device;310-first stand;320-gear roller;321-fifth gear;322-sixth gear;323-seventh gear;330-third gear;340-fourth gear;350-fourth chain;360-fifth chain;370-sixth chain;380-limit baffle;390-fourth motor;400-demolding device;500-third conveying device;600-palletizing device. DETAILED DESCRIPTION

[0035] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments; in the following description, specific details such as specific configurations and components are provided only to help fully understand the embodiments of the present invention. Therefore, it should be clear to those skilled in the art that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present invention. In addition, for the sake of clarity and brevity, the description of known functions and structures is omitted.

[0036] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.

[0037] like Figure 1-5 The present embodiment shows a prefabricated component automatic feeding, rotating, demoulding and stacking integrated machine production line, which is characterized by comprising: a feeding device 100, a first conveying device, a flipping device 200, a second conveying device 300, a demoulding device 400, a third conveying device 500 and a stacking device 600; the first conveying device is placed on one side of the feeding device 100; the flipping device 200 is placed on one side of the first conveying device; the second conveying device 300 is placed on one side of the flipping device 200; the demoulding device 400 is placed on the second conveying device The palletizing device 600 is placed on one side of the demoulding device 400; the third conveying device 500 is placed on one side of the demoulding device 400; the stacking device 600 is placed on one side of the third conveying device 500; the turning device 200 includes a base 210, a swivel 220 and a first motor 230; a through opening 221 is opened in the swivel 220, and a plurality of rollers 222 are arranged on the upper and lower sides of the through opening 221; the swivel 220 is rotatably placed on the base 210, the first motor 230 is fixedly installed on the base 210, and the swivel 220 is driven to rotate by the first motor 230.

[0038] Specifically, the loading device 100 is used to place the mold with the prefabricated component on the first conveying device, the first conveying device is used to convey the mold with the prefabricated component into the channel of the flipping device 200, the flipping device 200 is used to flip the mold 180 degrees to achieve flipping, and convey the flipped mold to the second conveying device 300, the second conveying device 300 is used to convey the mold to the demoulding device 400, the demoulding device 400 is used to demould the mold with the prefabricated component, separate the mold, and convey the prefabricated component to the third conveying device 500, and finally the prefabricated component is grabbed by the stacking device 600 and the stacking is completed.

[0039] Furthermore, two follower rollers 211 are installed at both ends of the base 210 , and rotating disks 223 are provided on both sides of the rotating body 220 . The two rotating disks 223 are respectively mounted between the two follower rollers 211 at both ends of the base 210 .

[0040] Furthermore, the base 210 is provided with a gear seat 212 , on which a first gear 213 is mounted, wherein a first chain 224 is fixedly connected to one of the rotating disks 223 , and the first chain 224 is meshed with the output end of the first motor 230 and the first gear 213 .

[0041] Furthermore, a first cylinder 225 is fixedly installed on one side of the discharge port 227 of the swivel 220 , and a baffle 226 is fixedly connected to the output end of the first cylinder 225 to block the discharge port 227 of the swivel 220 .

[0042] Furthermore, a second motor and a third motor are installed on the rotating body 220, and second gears are provided at the ends of the plurality of rollers 222. The output end of the second motor is meshed with the second gears at one end of the plurality of rollers 222 on one side of the opening 221 through a second chain, and the output end of the third motor is meshed with the second gears at one end of the plurality of rollers 222 on the other side of the opening 221 through a third chain.

[0043] Specifically, when the mold with the prefabricated component is fed into the channel of the flipping device 200, the rollers 222 on both sides of the channel rotate under the action of the second motor and the third motor. At this time, the roller 222 located at the lower side of the mold transports the mold to the discharge port 227 of the flipping device 200 and is blocked by the baffle 226 to prevent it from moving further. After that, the first motor 230 is started and its output end rotates, thereby pulling the first chain 224 meshed with the output end of the first motor 230 to move, and the first chain 224 meshed with the output end of the first motor 230 to move. The first gear 213 engaged with the first chain 224 rotates. Since both ends of the first chain 224 are fixed on the rotating disk 223, when the first chain 224 is pulled by the output end of the first motor 230, the swivel 220 will rotate relative to the base 210. When the swivel 220 rotates 180 degrees, the first motor 230 stops starting, and the first air pump pulls the baffle 226 to open the discharge port 227 of the flipping device 200. At this time, the roller 222 on the lower side of the mold transports the mold out of the discharge port 227.

[0044] Furthermore, the second conveying device 300 includes a first stand 310, on which a fourth motor 390, a gear roller 320, a third gear 330 and a fourth gear 340 are fixedly mounted, on which a fifth gear 321, a sixth gear 322 and a seventh gear 323 are fixedly mounted, a fourth chain 350 is meshed between the output end of the fourth motor 390 and the fifth gear 321, a fifth chain 360 is meshed between the third gear 330 and the sixth gear 322, and a sixth chain 370 is meshed between the fourth gear 340 and the seventh gear 323.

[0045] Furthermore, a limit stopper 380 is provided on one side of the fifth chain 360 and the sixth chain 370 on the first stand 310 .

[0046] Specifically, after the flipping device 200 conveys the mold to the second conveying device 300, the fourth motor 390 is started, the output end of the fourth motor 390 rotates, and drives the fifth gear 321 to rotate through the fourth chain 350, and the fifth gear 321 drives the gear roller 320 to rotate, thereby driving the sixth gear 322 and the seventh gear 323 to rotate, and finally drives the fifth chain 360 and the sixth chain 370 to rotate, thereby driving the movement of the mold located on the fifth chain 360 and the sixth chain 370, and when the mold moves, it will be restricted by the limit baffle 380 on one side of the fifth chain 360 and the sixth chain 370 to prevent the mold from shifting during the movement.

[0047] Furthermore, the loading device 100 includes a second frame 110, a first gate bridge 120, a second gate bridge 130 and a fifth motor. The first gate bridge 120 and the second gate bridge 130 can be slidably installed on the second frame 110, and the fifth motor is fixed on the second frame 110 to drive the first gate bridge 120 and the second gate bridge 130 to slide synchronously.

[0048] Specifically, the molds with prefabricated components are placed layer by layer on the lower side of the first gate bridge 120, and partitions are placed between the prefabricated components of each layer. When the mold needs to be placed on the first conveying device, the grabbing device on the first gate bridge 120 completes the grabbing of the mold, and the fifth motor is started, driving the movement of the first gate bridge 120 and the second gate bridge 130. The first gate bridge 120 moves to the upper side of the first conveying device, and the second gate bridge 130 moves to the upper side of the stacked molds. The grabbing device on the first gate bridge 120 places the mold on the first conveying device, and the grabbing device on the second gate bridge 130 grabs the partition. Then the first gate bridge 120 and the second gate bridge 130 are reset, and the second gate bridge 130 puts down the partition, and this process is repeated.

[0049] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0050] In the description of the present application, it should be understood that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0051] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0052] Those skilled in the art to which the present application belongs may make various modifications or additions to the described specific embodiments or replace them in a similar manner, but they will not deviate from the spirit of the present application or exceed the scope defined by the attached claims.

Claims

1. A prefabricated component automatic feeding, rotating, demoulding and palletizing integrated machine production line, characterized in that: include: A loading device (100), a first conveying device, a turning device (200), a second conveying device (300), a demoulding device (400), a third conveying device (500) and a palletizing device (600); The first conveying device is placed on one side of the loading device (100); The turning device (200) is placed on one side of the first conveying device; The second conveying device (300) is placed on one side of the turning device (200); The demoulding device (400) is placed on one side of the second conveying device (300); The third conveying device (500) is placed on one side of the demoulding device (400); The palletizing device (600) is placed on one side of the third conveying device (500); The turning device (200) comprises a base (210), a rotating body (220) and a first motor (230); The rotating body (220) is provided with a through opening (221), and a plurality of rotating rollers (222) are provided on the upper and lower sides of the through opening (221); The rotating body (220) is rotatably placed on the base (210), the first motor (230) is fixedly mounted on the base (210), and the rotating body (220) is driven to rotate by the first motor (230).

2. The prefabricated component automatic loading, rotating, demoulding and palletizing integrated machine production line according to claim 1 is characterized in that: Two follower rollers (211) are installed at both ends of the base (210), and rotating disks (223) are arranged on both sides of the rotating body (220). The two rotating disks (223) are respectively mounted between the two follower rollers (211) at both ends of the base (210).

3. The prefabricated component automatic loading, rotating, demoulding and palletizing integrated machine production line according to claim 2 is characterized in that: The base (210) is provided with a gear seat (212), and a first gear (213) is mounted on the gear seat (212); a first chain (224) is fixedly connected to one of the rotating disks (223), and the first chain (224) is meshed with an output end of the first motor (230) and the first gear (213).

4. The prefabricated component automatic loading, rotating, demoulding and palletizing integrated machine production line according to claim 3 is characterized in that: A first cylinder (225) is fixedly mounted on one side of the discharge port (227) of the rotating body (220), and a baffle (226) is fixedly connected to the output end of the first cylinder (225) for blocking the discharge port (227) of the rotating body (220).

5. The prefabricated component automatic loading, rotating, demoulding and palletizing integrated machine production line according to claim 4 is characterized in that: The rotating body (220) is mounted with a second motor and a third motor, and the ends of the plurality of rotating rollers (222) are each provided with a second gear, the output end of the second motor is meshed with the second gear at one end of the plurality of rotating rollers (222) on one side of the through opening (221) via a second chain, and the output end of the third motor is meshed with the second gear at one end of the plurality of rotating rollers (222) on the other side of the through opening (221) via a third chain.

6. The prefabricated component automatic loading, rotating, demoulding and palletizing integrated machine production line according to claim 5 is characterized in that: The second conveying device (300) includes a first stand (310), on which a fourth motor (390), a gear roller (320), a third gear (330) and a fourth gear (340) are fixedly mounted, on which a fifth gear (321), a sixth gear (322) and a seventh gear (323) are fixedly mounted, a fourth chain (350) is meshed between the output end of the fourth motor (390) and the fifth gear (321), a fifth chain (360) is meshed between the third gear (330) and the sixth gear (322), and a sixth chain (370) is meshed between the fourth gear (340) and the seventh gear (323).

7. The prefabricated component automatic loading, rotating, demoulding and palletizing integrated machine production line according to claim 6 is characterized in that: A limit stopper (380) is provided on one side of the fifth chain (360) and the sixth chain (370) on the first stand (310).

8. The prefabricated component automatic loading, rotating, demoulding and palletizing integrated machine production line according to claim 7 is characterized in that: The loading device (100) comprises a second stand (110), a first gate bridge (120), a second gate bridge (130) and a fifth motor. The first gate bridge (120) and the second gate bridge (130) are slidably mounted on the second stand (110). The fifth motor is fixed on the second stand (110) to drive the first gate bridge (120) and the second gate bridge (130) to slide synchronously.

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