Hoisting device for macromolecular prefabricated irrigation canal
By designing a lifting device including hydraulic cylinder, roller assembly and jaw mechanism, the automatic transfer and stacking of polymer prefabricated irrigation canals is realized, which solves the problems of low manual handling efficiency and finger pinching, and improves production efficiency and safety sex.
Patent Information
- Application Number
- CN202420596357.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-26
AI Technical Summary
During the production process of polymer prefabricated irrigation canals, manual transfer and stacking have problems such as large labor, low efficiency, and safety hazards of finger pinch.
A lifting device consisting of an infrastructure, a movable frame, a horizontal push hydraulic cylinder, a left roller assembly, a right roller assembly and a jaw mechanism are designed. The push rod and chain system are driven through the hydraulic cylinder, and the roller assembly and a jaw mechanism are matched. , realize the automatic transfer and stacking of prefabricated polymer irrigation canals.
It effectively reduces the amount of manual labor, improves the efficiency of moving work, and solves the safety hazards of finger pinch during stacking.
Smart Images

Figure CN222181605U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a hoisting device for a polymer prefabricated irrigation channel, belonging to the technical field of polymer prefabricated irrigation channel transfer equipment. Background Art
[0002] The polymer prefabricated irrigation channel is a long strip with an "Ω"-shaped cross-section. The polymer prefabricated irrigation channel is mainly used for agricultural water conservancy irrigation construction. By laying a number of interconnected polymer prefabricated irrigation channels in advance, it is convenient to introduce water from the reservoir into the field through the polymer prefabricated irrigation channel, thereby facilitating land irrigation.
[0003] Existing manufacturers produce polymer prefabricated irrigation channels mainly through the integration of injection molding machines and molds for extrusion molding. The extruded polymer prefabricated irrigation channels are water-cooled and shaped, and then cut into 6-meter lengths by a cutting machine. Since the length of the polymer prefabricated irrigation channels is 6 meters, it usually requires 2-3 workers to cooperate with each other to move the polymer prefabricated irrigation channels from the cutting table of the cutting machine for stacking and storage, so that the cutting machine can perform the next cutting operation; manual movement and stacking have the problems of large manual labor, time-consuming and labor-intensive movement, and low movement efficiency; on the other hand, it is easy to pinch the fingers of workers when stacking polymer prefabricated irrigation channels, which poses certain safety hazards, so it is necessary to improve it. Summary of the invention
[0004] The purpose of the utility model is to provide a lifting device for polymer prefabricated irrigation channels, which can effectively reduce the amount of manual labor, improve the efficiency of moving work, and solve the potential safety hazard of easily pinching the fingers of workers when the existing polymer prefabricated irrigation channels are stacked.
[0005] The utility model achieves the above-mentioned purpose through the following technical solutions
[0006] A lifting device for a polymer prefabricated irrigation channel, which consists of a basic frame, a movable frame, a horizontal push hydraulic cylinder, a left roller assembly, a right roller assembly and a claw mechanism, and is characterized in that: a slide rail is symmetrically fixedly installed on the top of the basic frame, a movable frame is slidably installed on the slide rail, a horizontal push hydraulic cylinder is fixedly installed on the movable frame, a push rod is fixedly installed on the piston rod of the horizontal push hydraulic cylinder, a right roller assembly is installed on the movable frame at one end of the horizontal push hydraulic cylinder, a left roller assembly is installed on the movable frame at the other end of the horizontal push hydraulic cylinder, a claw mechanism is arranged below the horizontal push hydraulic cylinder, the push rod is connected to one end of the claw mechanism through a symmetrically arranged first chain and the right roller assembly, and the push rod is connected to the other end of the claw mechanism through a symmetrically arranged second chain and the right roller assembly and the left roller assembly respectively.
[0007] The right roller assembly includes a first assembly plate, which is symmetrically fixed on the movable frame, and a first roller shaft is movably mounted on the first assembly plate through a bearing, and a first sprocket is symmetrically fixedly mounted on the first roller shaft, and a second sprocket is mounted on the first roller shaft outside the first sprocket, and the first sprocket is meshed and connected with the first chain, and the second sprocket is meshed and connected with the second chain.
[0008] The left roller assembly includes a second assembly plate, which is symmetrically fixed on the movable frame. The second assembly plate is movably provided with a second roller shaft through a bearing. The second roller shaft is symmetrically provided with a third sprocket, which is meshed and connected with the second chain.
[0009] The movable frame includes a frame body, which is in the shape of a rectangular frame. Active sliding rollers are symmetrically arranged at one end of the frame body, and driven sliding rollers are symmetrically arranged at the other end of the frame body. The active sliding rollers and the driven sliding rollers are respectively slidably connected with the slide rails. A driving motor is installed on the frame body corresponding to the active sliding roller, and the driving motor is connected to the active sliding roller.
[0010] The active sliding roller and the driven sliding roller are both in the shape of groove wheels.
[0011] The clamping mechanism includes a support plate, which is a long rectangular plate, with wing plates symmetrically arranged at both ends of the support plate, a limit seat symmetrically arranged at the bottom of the support plate, a slide groove arranged in the limit seat, a connecting block arranged in the slide groove, rollers symmetrically arranged on both sides of the connecting block, the rollers and the slide groove of the limit seat cooperate and are slidably connected, the bottom end of the connecting block extends to the outside of the limit seat, and a clamping claw is fixedly installed on the connecting block extending to the outside of the limit seat, a clamping claw cylinder is installed on the support plate on one side of the connecting block, and the piston rod of the clamping claw cylinder is fixedly connected to the connecting block.
[0012] The cross section of the clamping jaw is in a semicircular arc shape.
[0013] The beneficial effects of the utility model compared with the prior art are:
[0014] The lifting device of the polymer prefabricated irrigation channel drives the push rod to move horizontally through the horizontal push hydraulic cylinder, thereby driving the clamping claw mechanism to perform lifting and lowering actions through the cooperation of the first chain, the second chain, the right roller assembly and the left roller assembly; the movable frame drives the clamping claw mechanism to perform translational actions through the cooperation of the movable frame and the basic frame, and drives the clamping claw to slide along the slide groove of the limit seat through the clamping claw cylinder, thereby clamping the polymer prefabricated irrigation channel; the moving and stacking operations of the polymer prefabricated irrigation channel are realized through the movable frame, the clamping claw mechanism, the horizontal push hydraulic cylinder, the first chain, the second chain, the right roller assembly and the left roller assembly. The lifting device of the polymer prefabricated irrigation channel effectively reduces the amount of manual labor, improves the efficiency of the moving work, and solves the safety hazard problem that the fingers of the staff are easily pinched when the existing polymer prefabricated irrigation channels are stacked. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 Front view structural diagram of the present utility model;
[0016] Figure 2 is Figure 1 right side view structural diagram of
[0017] Figure 3 is Figure 2 top view structural diagram of
[0018] Figure 4 Front view structural diagram of the jaw mechanism in the present utility model;
[0019] Figure 5 Stereoscopic structural diagram of the jaw mechanism in the present utility model;
[0020] Figure 6 Stereoscopic structural diagram of the polymer precast irrigation canal in the present utility model.
[0021] In the figure: 1, base frame; 2, horizontal push hydraulic cylinder; 3, slide rail; 4, frame body; 5, active sliding roller; 6, drive motor; 7, driven sliding roller; 8, push rod; 9, first assembly plate; 10, first roller shaft; 11, first sprocket; 12, second sprocket; 13, second assembly plate; 14, second roller shaft; 15, third sprocket; 16, support plate; 17, limit seat; 18, chute; 19, connecting block; 20, roller; 21, jaw cylinder; 22, jaw; 23, wing plate; 24, first chain; 25, second chain; 26, oil cylinder mounting seat; 27, polymer precast irrigation canal. Specific embodiments
[0022] As shown in the appendix Figure 1-6 shown
[0023] The hoisting device for the polymer precast irrigation canal is composed of a base frame 1, a movable frame, a horizontal push hydraulic cylinder 2, a left roller assembly, a right roller assembly and a jaw mechanism. The cross-section of the base frame 1 is a "冂"-shaped frame, and slide rails 3 are symmetrically and fixedly installed at the top of the base frame 1, and a movable frame is slidably installed on the slide rails 3.
[0024] The movable frame includes a frame body 4. The frame body 4 is in a rectangular frame shape. One end of the frame body 4 is symmetrically and fixedly installed with mounting seats. On each mounting seat, a driving shaft is movably installed through symmetrically arranged bearings. An active sliding roller 5 is fixedly installed on the driving shaft. A drive motor 6 is installed on the frame body 4 corresponding to the active sliding roller 5. The transmission shaft of the drive motor 6 is fixedly connected to the driving shaft. When in use, the driving shaft is driven to rotate by the transmission shaft of the drive motor 6, and the driving shaft drives the active sliding roller 5 to rotate synchronously.
[0025] The other end of the frame body 4 is symmetrically and fixedly installed with mounting seats. On each mounting seat, a driven shaft is movably installed through symmetrically arranged bearings. A driven sliding roller 7 is fixedly installed on the driven shaft.
[0026] The active sliding roller 5 and the driven sliding roller 7 are both in the shape of groove wheels, and the active sliding roller 5 and the driven sliding roller 7 are respectively slidably connected with the slide rail 3. When in use, the active sliding roller 5 and the driven sliding roller 7 in the shape of groove wheels can form a guide limit on the slide rail 3, so that the active sliding roller 5 and the driven sliding roller 7 roll along the axial direction of the slide rail 3.
[0027] A horizontal push hydraulic cylinder 2 is fixedly mounted on the movable frame via a cylinder mounting seat 26 , and a push rod 8 is fixedly mounted on the piston rod of the horizontal push hydraulic cylinder 2 . When in use, the push rod 8 is driven by the piston rod of the horizontal push hydraulic cylinder 2 to move horizontally.
[0028] A right roller assembly is installed on the movable frame at one end of the transverse push hydraulic cylinder 2, and the right roller assembly includes a first assembly plate 9, which is symmetrically fixedly installed on the movable frame, and a first roller shaft 10 is movably installed on the first assembly plate 9 through a bearing, and a first sprocket 11 is symmetrically fixedly installed on the first roller shaft 10, and a second sprocket 12 is fixedly installed on the first roller shaft 10 outside the first sprocket 11.
[0029] A left roller assembly is mounted on the movable frame at the other end of the transverse push hydraulic cylinder 2. The left roller assembly includes a second assembly plate 13, which is symmetrically fixedly mounted on the movable frame. A second roller shaft 14 is movably mounted on the second assembly plate 13 through a bearing, and a third sprocket 15 is symmetrically fixedly mounted on the second roller shaft 14.
[0030] A claw mechanism is arranged below the horizontal push hydraulic cylinder 2, and the claw mechanism includes a support plate 16. The support plate 16 is a long rectangular plate. A limit seat 17 is symmetrically arranged at the bottom of the support plate 16. An open slide groove 18 is arranged in the limit seat 17. The cross-section of the limit seat 17 is in the shape of an inverted "concave". A connecting block 19 is slidably installed in the slide groove 18. The connecting block 19 is a long rectangular body. Rollers 20 are symmetrically and movably installed on both sides of the connecting block 19 through a connecting axis. The rollers 20 are slidably connected with the slide groove 18 of the limit seat 17. A clamping jaw 22 and a cylinder 21 are fixedly installed on the support plate 16 on one side of the connecting block 19, and the piston rods of the clamping jaw 22 and the cylinder 21 are fixedly connected to the connecting block 19.
[0031] The bottom end of the connecting block 19 extends to the outside of the limiting seat 17, and a clamping claw 22 is fixedly installed on the connecting block 19 extending to the outside of the limiting seat 17. The cross-section of the clamping claw 22 is in the shape of a semicircular arc. When in use, the clamping claw 22 with a semicircular arc cross-section cooperates with the inner cavity of the polymer prefabricated irrigation channel 27 to reduce the shaking of the polymer prefabricated irrigation channel 27 during transportation.
[0032] Wing plates 23 are symmetrically arranged at both ends of the support plate 16. The push rod 8 is fixedly connected to the wing plate 23 at the right end of the support plate 16 through a symmetrically arranged first chain 24 and the first sprocket 11 of the right roller assembly. The push rod 8 is fixedly connected to the wing plate 23 at the left end of the support plate 16 through a symmetrically arranged second chain 25 and the second sprocket 12 of the right roller assembly and the third sprocket 15 of the left roller assembly.
[0033] When the lifting device of the polymer prefabricated irrigation channel is used, the lifting device is first set above the cutting table passing through the cutting machine, and the drive motor 6 is started. The drive motor 6 drives the movable frame to move along the slide rail 3 to just above the polymer prefabricated irrigation channel 27 that has been cut. The drive motor 6 is stopped, and the piston rod of the horizontal push hydraulic cylinder 2 is extended. The piston rod drives the push rod 8 to move to the right, and the push rod 8 drives the first chain 24 and the second chain 25 to move to the right. Under the cooperation of the first sprocket 11, the second sprocket 12 and the third sprocket 15, the support plate 16 of the claw mechanism and the chain between the sprockets are synchronously and gradually lengthened, thereby driving the support plate 16 to move downward.
[0034] When the clamping jaws 22 of the support plate 16 correspond to the inner cavity of the polymer prefabricated irrigation channel 27, the piston rod of the horizontal push hydraulic cylinder 2 is stopped, and the piston rod of the clamping jaw 22 cylinder 21 is started to retract, so that the piston rods of the clamping jaws 22 cylinder 21 at both ends drive the connecting rods and the clamping jaws 22 on both sides of the support plate 16 to move closer to each other. When the clamping jaws 22 enter the inner cavity of the polymer prefabricated irrigation channel 27, the clamping jaws 22 clamp the polymer prefabricated irrigation channel 27, the piston rod of the clamping jaw 22 cylinder 21 is stopped from retracting, and the piston rod of the horizontal push hydraulic cylinder 2 is started to retract, and the piston rod drives the push rod 8 to move left, and the push rod 8 pulls the first chain 24 and the second chain 25 to move left. Under the cooperation of the first sprocket 11, the second sprocket 12 and the third sprocket 15, the chain between the support plate 16 of the claw mechanism and the sprocket is synchronously shortened gradually, thereby driving the claw mechanism and the polymer prefabricated irrigation channel 27 to move upward.
[0035] Start the drive motor 6, and the drive motor 6 drives the movable frame to move along the slide rail 3 to the stacking area of the polymer prefabricated irrigation channel 27, and stack the polymer prefabricated irrigation channel 27 in sequence. Repeat the above operation to circulate the moving and stacking operations of the polymer prefabricated irrigation channel 27. The lifting device of the polymer prefabricated irrigation channel effectively reduces the manual labor and improves the efficiency of the moving work, thereby solving the safety hazard problem of easily pinching the fingers of workers when stacking the existing polymer prefabricated irrigation channels 27.
Claims
1. A lifting device for a polymer prefabricated irrigation canal, comprising a base frame (1), a movable frame, a horizontal push hydraulic cylinder (2), a left roller assembly, a right roller assembly and a claw mechanism, characterized in that: A slide rail (3) is symmetrically fixedly installed on the top of the base frame (1), a movable frame is slidably installed on the slide rail (3), a horizontal push hydraulic cylinder (2) is fixedly installed on the movable frame, a push rod (8) is fixedly installed on the piston rod of the horizontal push hydraulic cylinder (2), a right roller assembly is installed on the movable frame at one end of the horizontal push hydraulic cylinder (2), a left roller assembly is installed on the movable frame at the other end of the horizontal push hydraulic cylinder (2), a claw mechanism is arranged below the horizontal push hydraulic cylinder (2), the push rod (8) is connected to one end of the claw mechanism through a symmetrically arranged first chain (24) and the right roller assembly, and the push rod (8) is connected to the other end of the claw mechanism through a symmetrically arranged second chain (25) and the right roller assembly and the left roller assembly respectively.
2. The lifting device for a polymer prefabricated irrigation channel according to claim 1, characterized in that: The right roller assembly comprises a first assembly plate (9), the first assembly plate (9) is symmetrically fixed on the movable frame, a first roller shaft (10) is movably mounted on the first assembly plate (9) via a bearing, a first sprocket (11) is symmetrically fixedly mounted on the first roller shaft (10), a second sprocket (12) is mounted on the first roller shaft (10) outside the first sprocket (11), the first sprocket (11) is meshedly connected to the first chain (24), and the second sprocket (12) is meshedly connected to the second chain (25).
3. The lifting device for a polymer prefabricated irrigation channel according to claim 1, characterized in that: The left roller assembly comprises a second assembly plate (13), the second assembly plate (13) is symmetrically fixed on the movable frame, a second roller shaft (14) is movably mounted on the second assembly plate (13) via a bearing, a third sprocket (15) is symmetrically arranged on the second roller shaft (14), and the third sprocket (15) is meshedly connected with the second chain (25).
4. The lifting device for a polymer prefabricated irrigation channel according to claim 1, characterized in that: The movable frame comprises a frame body (4), the frame body (4) is in the shape of a rectangular frame, one end of the frame body (4) is symmetrically provided with an active sliding roller (5), and the other end of the frame body (4) is symmetrically provided with a driven sliding roller (7), the active sliding roller (5) and the driven sliding roller (7) are respectively slidably connected with the slide rail (3), and a driving motor (6) is installed on the frame body (4) corresponding to the active sliding roller (5), and the driving motor (6) is connected to the active sliding roller (5).
5. The lifting device for a polymer prefabricated irrigation channel according to claim 4, characterized in that: The active sliding roller (5) and the driven sliding roller (7) are both in the shape of grooved wheels.
6. The lifting device for a polymer prefabricated irrigation channel according to claim 1, characterized in that: The clamping mechanism comprises a support plate (16), the support plate (16) is a long rectangular plate, wing plates (23) are symmetrically arranged at both ends of the support plate (16), a limit seat (17) is symmetrically arranged at the bottom of the support plate (16), a slide groove (18) is arranged in the limit seat (17), a connecting block (19) is arranged in the slide groove (18), rollers (20) are symmetrically arranged on both sides of the connecting block (19), the rollers (20) are slidably connected with the slide groove (18) of the limit seat (17), the bottom end of the connecting block (19) extends to the outside of the limit seat (17), a clamping claw (22) is fixedly installed on the connecting block (19) extending to the outside of the limit seat (17), a clamping claw (22) cylinder (21) is installed on the support plate (16) on one side of the connecting block (19), and the piston rod of the clamping claw (22) cylinder (21) is fixedly connected to the connecting block (19).
7. The lifting device for a polymer prefabricated irrigation channel according to claim 6, characterized in that: The cross section of the clamping jaw (22) is in the shape of a semicircular arc.
