Annealing device for door and window aluminum alloy profile production
By combining air-cooling and water-cooling technology on the annealing furnace, the fan and spray components are driven by a double-headed motor to coordinate cooling, the problems of external impurities pollution and slow cooling speed are solved, and a more efficient cooling effect of aluminum alloy doors and windows is achieved.
Patent Information
- Application Number
- CN202420549523.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-21
AI Technical Summary
During the cooling process of existing annealing furnaces, impurities in the external air blow onto the workpiece reduce the mass, and the natural cooling speed is slow, resulting in poor cooling effect.
An annealing device for the production of door and window aluminum alloy profiles was designed. Combined with air cooling and water cooling technology, by installing air cooling devices and water cooling devices on the annealing furnace, and using a double-headed motor to drive the fan and spray components, the coordinated cooling of air and water is achieved. , set up a filter to intercept impurities and speed up the cooling rate through water recycling.
It effectively avoids the pollution of the workpiece by impurities in the air, improves the cooling speed, and improves the quality and production efficiency of the workpiece.
Smart Images

Figure CN222182360U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of annealing furnaces, in particular to an annealing device for producing aluminum alloy profiles for doors and windows. Background Art
[0002] Annealing is a metal heat treatment process, which refers to slowly heating the metal to a certain temperature, maintaining it for a sufficient time, and then cooling it at an appropriate speed. Annealing is a heat treatment process for materials. Aluminum alloy profiles for doors and windows need to go through annealing during the production process to reduce deformation and cracks. After heating and heat preservation, aluminum alloy doors and windows need to be cooled gradually to room temperature or to a certain specified temperature before being taken out for natural cooling. Generally, a fan is used to let the outside air pass into the annealing furnace for cooling, but impurities in the outside air are blown onto the workpiece, reducing the quality of the workpiece. In addition, natural cooling is used after annealing, and the cooling speed is slower based on slow cooling.
[0003] In the prior art, a Chinese utility model patent document with publication number CN217077674U and publication date July 29, 2022 is proposed to solve the above-mentioned technical problems. The technical solution disclosed in the patent document is as follows: A rapid air cooling device for an annealing furnace, relating to the technical field of annealing furnace improvement, comprises a furnace body, an insulation layer is installed inside the furnace body, an air-cooling fan is arranged on one side of the furnace body, the two sides of the insulation layer are in an open state, a heating element is arranged inside the insulation layer, a cooling plate is fixedly connected to the side of the heating element, the cooling plate is a hollow plate, one end of the cooling plate is fixedly connected to a water inlet pipe, the other end of the cooling plate is fixedly connected to a water outlet pipe, and the water inlet pipe is rotatably connected to a valve disc.
[0004] In order to solve the problem that the air-cooling fan is installed inside the annealing furnace without an air inlet to introduce outside air, the air blown out by the fan is hot air, which is not conducive to the cooling of the workpiece, the prior art is to install the air-cooling fan inside the annealing furnace, and the air blown out when cooling the workpiece is hot air, which is not conducive to the rapid cooling of the workpiece and the cooling effect is poor. Utility Model Content
[0005] The utility model provides an annealing device for producing aluminum alloy profiles for doors and windows, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] An annealing device for producing aluminum alloy profiles for doors and windows comprises an annealing furnace main body, an air cooling device is installed at the right end of the annealing furnace main body, and a water cooling device is fixedly installed at the upper end of the annealing furnace main body.
[0008] The air cooling device comprises a circular cylinder, which is fixedly connected to the right end of the annealing furnace body, and an air blowing cooling component is installed inside the circular cylinder.
[0009] The water cooling device comprises a water tank, which is fixedly connected to the upper end of the annealing furnace body. A pump body 1 is arranged at the water outlet of the water tank through a pipeline. A spray assembly is installed on the pump body 1, and the spray assembly extends into the interior of the annealing furnace body.
[0010] A further improvement of the technical solution of the utility model is that: the annealing furnace main body comprises a furnace body, and heating mechanisms are fixedly installed on the front and rear inner walls of the furnace body.
[0011] A further improvement of the technical solution of the utility model is that a guide rail is fixedly connected to the bottom side of the furnace body, pulleys are slidably connected inside the guide rails, a supporting frame is fixedly connected to the top of the pulley, a ventilation pipe is fixedly connected to the left side of the supporting frame, and a valve is provided on the ventilation pipe.
[0012] In the above technical solution, the feeding and unloading of aluminum alloy doors and windows can be facilitated.
[0013] A further improvement of the technical solution of the utility model is that a filter screen is provided on the left outer surface of the circular cylinder by bolts, a sealing cover is hinged on the right outer wall of the furnace body, and the sealing cover surrounds the circular cylinder.
[0014] A further improvement of the technical solution of the utility model is that the air blowing cooling component includes a double-headed motor, the double-headed motor is installed inside the circular cylinder, the left output end of the double-headed motor is fixedly connected to a fan, and the right output end of the double-headed motor is fixedly connected to a brush.
[0015] In the above technical solution, the filter net can intercept impurities in the air to prevent the impurities from blowing onto the high-temperature aluminum alloy doors and windows and melting on them, thereby reducing the quality of the aluminum alloy doors and windows production. The double-headed motor can also drive the brush to rotate while driving, thereby cleaning the filter net.
[0016] A further improvement of the technical solution of the utility model is that the spray assembly includes a water supply pipe, one end of which is connected to a pump body, and the other end of which passes through the top of the furnace body and extends to the inside of the furnace body. A water distribution pipe is fixedly connected to the water outlet at the other end of the water supply pipe, and a nozzle is fixedly connected to the water distribution pipe.
[0017] In the above technical solution, if the cooling speed of the aluminum alloy doors and windows needs to be accelerated, the spray can be spread in the annealing furnace through the nozzle and driven by the fan. The combination of air cooling and water cooling can increase the cooling speed of the aluminum alloy doors and windows.
[0018] A further improvement of the technical solution of the utility model is that a collecting box is fixedly connected to the water outlet at the bottom of the furnace body, a circulating pipe is fixedly connected to the water outlet of the collecting box, a pump body 2 is installed on the upper end of the circulating pipe, and the pump body 2 is connected to the water tank through a pipeline.
[0019] In the above technical solution, the water collected by the spray flows into the collection box, and is returned to the water tank through the second pump body, so that the water in the water tank is recycled.
[0020] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0021] 1. The utility model provides an annealing device for the production of aluminum alloy door and window profiles. An air cooling device is installed on the device. The sealing cover is opened, and the fan is driven by a double-headed motor to allow the outside air to pass into the annealing furnace, thereby cooling the aluminum alloy doors and windows. The set filter can intercept impurities in the air to prevent the impurities from being blown onto the aluminum alloy doors and windows with high temperatures and melting on them, thereby reducing the quality of the aluminum alloy doors and windows production. The double-headed motor can also drive the brush to rotate while driving, thereby cleaning the filter and reducing the adsorption of impurities.
[0022] 2. The utility model provides an annealing device for the production of aluminum alloy door and window profiles. A water cooling device is installed on the device, and a spray assembly is arranged in front of the air cooling device. If the cooling speed of the aluminum alloy door and window needs to be accelerated, the spray can be sprayed through the nozzle and the spray can be spread in the annealing furnace under the drive of the fan. The combination of air cooling and water cooling can increase the cooling speed of the aluminum alloy door and window.
[0023] 3. The utility model provides an annealing device for the production of aluminum alloy profiles for doors and windows. The water collected by the spray flows into a collection box and is returned to the water tank through a second pump body, so that the water in the water tank is recycled. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the utility model;
[0025] Figure 2 The utility model is Figure 1 Sectional drawing;
[0026] Figure 3 The utility model is Figure 2 Schematic diagram of the structure of the water cooling device;
[0027] Figure 4 The utility model is Figure 3 A magnified view of Figure A;
[0028] Figure 5 The utility model is Figure 3 Schematic diagram of the structure of the air cooling device.
[0029] In the figure: 1. Annealing furnace body; 2. Air cooling device; 3. Water cooling device; 11. Furnace body; 12. Guide rail; 13. Pulley; 14. Carrier; 15. Ventilation pipe; 16. Heating mechanism; 21. Round cylinder; 22. Filter; 23. Blowing cooling assembly; 24. Sealing cover; a1. Double-head motor; a2. Fan; a3. Brush; 31. Water tank; 32. Pump body 1; 33. Spray assembly; 34. Pump body 2; 35. Circulation pipe; 36. Collection box; b1. Water supply main pipe; b2. Water distribution pipe; b3. Spray nozzle. DETAILED DESCRIPTION
[0030] See also Figure 1-5 The utility model provides a technical solution: an annealing device for the production of aluminum alloy profiles for doors and windows, comprising an annealing furnace body 1, an air cooling device 2 is installed at the right end of the annealing furnace body 1, and a water cooling device 3 is fixedly installed at the upper end of the annealing furnace body 1.
[0031] In this embodiment, the annealing furnace body 1 includes a furnace body 11, and a heating mechanism 16 is fixedly installed on the front and rear inner walls of the furnace body 11. A guide rail 12 is fixedly connected to the bottom side of the furnace body 11, and a pulley 13 is slidably connected in the guide rail 12. A supporting frame 14 is fixedly connected to the top of the pulley 13, and a ventilation pipe 15 is fixedly connected to the left side of the supporting frame 14, and a valve is provided on the ventilation pipe 15.
[0032] Preferably, the air cooling device 2 includes a circular cylinder 21, which is fixedly connected to the right end of the annealing furnace body 1, and a blowing cooling assembly 23 is installed inside the circular cylinder 21. A filter screen 22 is provided on the left outer surface of the circular cylinder 21 by bolts, and a sealing cover 24 is hinged on the right outer wall of the furnace body 11, and the sealing cover 24 surrounds the circular cylinder 21. The blowing cooling assembly 23 includes a double-headed motor a1, which is installed inside the circular cylinder 21, and a fan a2 is fixedly connected to the left output end of the double-headed motor a1, and a fan a2 is fixedly connected to the right output end of the double-headed motor a1. A brush a3 is fixedly connected to the outlet end, an air cooling device 2 is installed, the sealing cover 24 is opened, and the fan a2 is driven by the double-headed motor a1 to allow the outside air to pass into the annealing furnace, thereby cooling the aluminum alloy doors and windows. The filter 22 provided can intercept impurities in the air to prevent the impurities from being blown onto the aluminum alloy doors and windows with high temperatures and melting on them, thereby reducing the quality of the production of aluminum alloy doors and windows. The double-headed motor a1 can also drive the brush a3 to rotate while driving, thereby cleaning the filter 22 and reducing the adsorption of impurities.
[0033] Further, the water cooling device 3 includes a water tank 31, the water tank 31 is fixedly connected to the upper end of the annealing furnace body 1, a pump body 32 is arranged at the water outlet of the water tank 31 through a pipeline, a spray assembly 33 is installed on the pump body 32, the spray assembly 33 extends to the inside of the annealing furnace body 1, the spray assembly 33 includes a water delivery pipe b1, one end of the water delivery pipe b1 is connected to the pump body 32, the other end of the water delivery pipe b1 passes through the top of the furnace body 11 and extends to the inside of the furnace body 11, the water outlet hole at the other end of the water delivery pipe b1 is fixedly connected to a water distribution pipe b2, the water distribution pipe b2 is fixedly connected to a nozzle b3, and the water outlet at the bottom of the furnace body 11 is fixedly connected to the water outlet. A collecting box 36 is connected, and a circulation pipe 35 is fixedly connected to the water outlet of the collecting box 36. A pump body 34 is installed on the upper end of the circulation pipe 35. The pump body 34 is connected to the water tank 31 through a pipeline. The water collected by the spray flows into the collecting box 36 and is returned to the water tank 31 through the pump body 34, so that the water in the water tank 31 is recycled. A water cooling device 3 is installed, and the spray component 33 is located in front of the air cooling device 2. If it is necessary to speed up the cooling speed of the aluminum alloy doors and windows, the spray can be sprayed through the nozzle b3 and the spray can be spread in the annealing furnace driven by the fan a2. The combination of air cooling and water cooling can improve the cooling speed of the aluminum alloy doors and windows.
[0034] The following is a detailed description of the working principle of the annealing device for the production of aluminum alloy profiles for doors and windows.
[0035] like Figure 1-5 As shown, the aluminum alloy doors and windows are placed on the support frame 14 and pushed in for annealing. After annealing is completed, the valve on the ventilation pipe 15 is opened to exhaust. After a period of time, the sealing cover 24 is opened again, and the double-headed motor a1 is started to rotate the fan a2 and the brush a3. The rotating fan a2 passes the outside air into the furnace body 11 to cool the aluminum alloy doors and windows. If the cooling speed needs to be accelerated, the pump body 1 32 is started to spray the water in the water tank 31 from the nozzle b3 in the form of water mist, and under the action of the fan a2, the water mist spreads to the furnace body 11, which can accelerate the cooling. The falling water gathers into the collection box 36, and the collected water is re-injected into the water tank 31 through the pump body 2 34, ready to be used again.
[0036] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. An annealing device for producing aluminum alloy profiles for doors and windows, comprising an annealing furnace body (1), characterized in that: An air cooling device (2) is installed at the right end of the annealing furnace body (1), and a water cooling device (3) is fixedly installed at the upper end of the annealing furnace body (1); The air cooling device (2) comprises a circular cylinder (21), the circular cylinder (21) is fixedly connected to the right end of the annealing furnace body (1), and an air blowing cooling component (23) is installed inside the circular cylinder (21); The water cooling device (3) comprises a water tank (31), the water tank (31) being fixedly connected to the upper end of the annealing furnace body (1), a pump body (32) being arranged at the water outlet of the water tank (31) through a pipeline, a spray assembly (33) being installed on the pump body (32), and the spray assembly (33) extending into the interior of the annealing furnace body (1).
2. The annealing device for producing aluminum alloy profiles for doors and windows according to claim 1, characterized in that: The annealing furnace main body (1) comprises a furnace body (11), and heating mechanisms (16) are fixedly mounted on the front and rear inner walls of the furnace body (11).
3. The annealing device for producing aluminum alloy profiles for doors and windows according to claim 2, characterized in that: A guide rail (12) is fixedly connected to the bottom side of the furnace body (11), a pulley (13) is slidably connected inside the guide rail (12), a support frame (14) is fixedly connected to the top of the pulley (13), a ventilation pipe (15) is fixedly connected to the left side of the support frame (14), and a valve is provided on the ventilation pipe (15).
4. The annealing device for producing aluminum alloy profiles for doors and windows according to claim 2, characterized in that: A filter screen (22) is provided on the left outer surface of the circular cylinder (21) by means of bolts, and a sealing cover (24) is hingedly connected to the right outer wall of the furnace body (11), and the sealing cover (24) surrounds the circular cylinder (21).
5. The annealing device for producing aluminum alloy profiles for doors and windows according to claim 1, characterized in that: The air blowing cooling assembly (23) comprises a double-headed motor (a1), which is installed inside the circular cylinder (21), the left output end of the double-headed motor (a1) is fixedly connected to a fan (a2), and the right output end of the double-headed motor (a1) is fixedly connected to a brush (a3).
6. The annealing device for producing aluminum alloy profiles for doors and windows according to claim 1, characterized in that: The spray assembly (33) comprises a water supply pipe (b1), one end of which is connected to a pump body (32), and the other end of which passes through the top of the furnace body (11) and extends into the interior of the furnace body (11). A water distribution pipe (b2) is fixedly connected to a water outlet at the other end of the water supply pipe (b1), and a nozzle (b3) is fixedly connected to the water distribution pipe (b2).
7. The annealing device for producing aluminum alloy profiles for doors and windows according to claim 2, characterized in that: A collecting box (36) is fixedly connected to the water outlet at the bottom of the furnace body (11), a circulating pipe (35) is fixedly connected to the water outlet of the collecting box (36), a second pump body (34) is installed at the upper end of the circulating pipe (35), and the second pump body (34) is connected to the water tank (31) through a pipeline.
