Anti-falling device of electrolytic aluminum small box clamp

By designing the anti-detachment device of the electrolytic aluminum small box fixture, the dual protection mechanism of the driving mechanism and auxiliary anti-detachment component is used to solve the problem of the small box fixture falling, significantly improving safety and reducing safety hazards in the production process.

CN222182476UActive Publication Date: 2024-12-17SHENYANG ZHONGTUO LIHE MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422730034.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2024-12-17
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

During the aluminum electrolysis production process, the small box fixture is easily dropped due to vibration or unstandard size, causing safety hazards.

Method used

An anti-detachment device for electrolytic aluminum small box fixture is designed, including assembly frame, anti-detachment frame and auxiliary anti-detachment components. The anti-detachment frame is driven synchronously through the drive mechanism, and the combination of wire rope and limiting card block is used to provide double Protection mechanism to prevent the box fixture from falling.

Benefits of technology

Effectively prevent the small box fixture from falling during the rising process, reducing safety hazards in the production process, and providing dual safety guarantees.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-dropping device of an electrolytic aluminum small box clamp, which belongs to the technical field of electrolytic aluminum production and comprises an assembly frame, the assembly frame comprises a vertical frame body and plate bodies, the plate bodies are relatively and fixedly connected to the side wall of the vertical frame body, the bottom of the vertical frame body is rotatably connected with an anti-dropping frame, a driving mechanism is fixedly assembled between the two plate bodies, and the driving mechanism is fixedly connected with the anti-dropping frame. The driving mechanism is in transmission connection with the anti-falling frame, the side walls of the two plate bodies are fixedly connected with supporting arms respectively, first insulators are fixedly assembled in the supporting arms, and the tops of the two plate bodies are fixedly assembled with head screwing mechanisms. According to the anti-falling device for the small box clamp, the auxiliary anti-falling assembly is matched with the anti-falling frame, so that a second safety guarantee for preventing the small box clamp from falling off is formed, the design of double protection mechanisms is adopted, the small box clamp can be effectively prevented from falling off in the rising process, and potential safety hazards in the production process are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrolytic aluminum production and processing, in particular to an anti-dropping device for an electrolytic aluminum small box clamp. Background Art

[0002] In the process of aluminum electrolysis production, a small box clamp is needed. The function of the small box clamp is to clamp the aluminum guide rod with a carbon block anode to the large busbar. Every time a new anode is replaced, the screw head component will open the small box clamp and pull out the old anode. After the new anode is replaced, the screw head component will clamp the small box clamp and fix the anode to the large busbar. When the screw head component opens the small box clamp, the arc plate of the small box clamp will be hung on the hanging plate of the screw head component, and the small box clamp will rise and fall with the screw head component. During the operation of the aluminum electrolysis multifunctional overhead crane, the small box clamp may fall due to vibration or non-standard size of the small box clamp, which may easily injure the staff under the overhead crane. This happens frequently in aluminum electrolysis plants and poses a safety hazard. To this end, we propose an anti-drop device for the small box clamp of electrolytic aluminum. Utility Model Content

[0003] The utility model aims to provide an anti-dropping device for an electrolytic aluminum small box clamp to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-slip device for an electrolytic aluminum small box clamp, comprising an assembly frame, the assembly frame comprising a vertical frame body and a plate body, the plate body is relatively fixedly connected to the side wall of the vertical frame body, the bottom of the vertical frame body is rotatably connected with an anti-slip frame, a driving mechanism is fixedly assembled between the two plate bodies, the driving mechanism is transmission-connected to the anti-slip frame, the side walls of the two plate bodies are respectively fixedly connected with support arms, a first insulator is fixedly assembled in the support arms, and a screwing mechanism is fixedly assembled on the tops of the two plate bodies.

[0005] Preferably, the middle portion of the anti-slip frame is rotatably connected to the vertical frame body, one end of the anti-slip frame is fixedly equipped with a second insulator, and the other end of the anti-slip frame is fixedly connected with a fixed shaft.

[0006] Preferably, the driving mechanism comprises an electric push rod, an output end of the electric push rod is fixedly connected to a connecting sleeve, and the connecting sleeve is sleeved on an outer side wall of the fixed shaft.

[0007] Preferably, the outer side wall of the plate body is hinged with one end of a first connecting arm, the other end of the first connecting arm is hinged with one end of a second connecting arm, and the other end of the second connecting arm is hinged with the end of the anti-slip frame.

[0008] Preferably, the screwing mechanism comprises a connecting frame, the connecting frame is fixedly connected to the assembly frame, and a screwing sleeve is rotatably connected in the connecting frame.

[0009] Preferably, a guide roller is rotatably connected to the end of the connecting frame, a guide frame is mounted on the end of the connecting frame, and an arc groove is formed at the bottom of the guide frame.

[0010] Preferably, the side wall of the vertical frame is equipped with an auxiliary anti-slip assembly, which includes a fixing plate, which is fixedly connected to the side wall of the vertical frame, and a guide cylinder is relatively fixedly installed in the fixing plate, and steel wire ropes are respectively passed through the guide cylinders on both sides, one end of the steel wire rope is fixedly connected to the end of the first connecting arm by a buckle, and the other end of the steel wire rope is fixedly connected to a limiting block.

[0011] Compared with the prior art, the utility model has the following beneficial effects: an anti-dropping device for an electrolytic aluminum small box clamp, compared with the traditional method of driving the small box clamp to rise and fall by a screw head component alone, an anti-dropping frame is added to the device, and the anti-dropping frame is driven by a driving mechanism to move synchronously, so that the small box clamp can be lifted by the anti-dropping frame during the process of rising, forming the first safety guarantee to prevent the small box clamp from falling during the rising process;

[0012] At the same time, an auxiliary anti-slip assembly is also provided in the device. During the process of the anti-slip frame adjusting the angle position, the end of the wire rope carrying the limit card block will extend into the small box clamp. As the two pressure plates of the small box clamp are closed, the limit card block will be clamped in the small box clamp. Through the cooperation of the auxiliary anti-slip assembly and the anti-slip frame, a second safety guarantee is formed to prevent the small box clamp from falling. Therefore, the device adopts a double protection mechanism design, which can effectively prevent the small box clamp from falling during the rising process and reduce safety hazards in the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional diagram of the utility model.

[0014] Figure 2 It is a structural schematic diagram of the utility model.

[0015] Figure 3 for Figure 2 Detail of point a in the figure.

[0016] Figure 4 It is a structural schematic diagram of the anti-drop frame of the utility model during the rotation process.

[0017] Figure 5 It is a schematic diagram of the structure after the utility model is connected with a small box clamp.

[0018] In the figure: 1. assembly frame; 11. plate body; 12. vertical frame body; 13. support arm; 14. first insulator; 2. anti-slip frame; 21. second insulator; 22. fixed shaft; 3. driving mechanism; 31. electric push rod; 32. connecting sleeve; 33. first connecting arm; 34. second connecting arm; 4. auxiliary anti-slip assembly; 41. fixing plate; 42. guide cylinder; 43. wire rope; 44. buckle; 45. limit block; 5. screwing mechanism; 51. connecting frame; 52. screwing sleeve; 53. guide roller; 54. guide frame; 55. arc groove. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] Example 1

[0021] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The utility model provides a technical solution: an anti-dropping device for an electrolytic aluminum small box clamp, comprising an assembly frame 1, the assembly frame 1 is composed of two L-shaped plates 11 arranged opposite to each other and a vertical frame 12 located between the two plates 11, the vertical frame 12 is welded and fixed between the two plates 11, and the outer side walls of the two plates 11 are respectively welded and fixed with support arms 13, and the support arms 13 are used for installing and fixing a first insulator 14.

[0022] An anti-slip frame 2 is rotatably connected to the bottom of the vertical frame 12, and a driving mechanism 3 is installed between the assembly frame 1 and the anti-slip frame 2. The anti-slip frame 2 can be driven by the driving mechanism 3 to move. When the small box clamp moves up and down, the anti-slip frame 2 can protect the bottom of the small box clamp to prevent the small box clamp from falling off during the rising or falling process.

[0023] like Figure 1 and Figure 3 As shown in the figure, the middle part of the anti-slip frame 2 is rotatably connected to the bottom of the vertical frame body 12 via a rotating shaft, one end of the anti-slip frame 2 is fixedly equipped with a second insulator 21, and the second insulator 21 is used to fit with the bottom of the small box fixture during the anti-slip process, and the other end of the anti-slip frame 2 is welded and fixed with a fixed shaft 22, and the fixed shaft 22 is used to connect with the driving mechanism 3, so that the driving mechanism 3 can drive the anti-slip frame 2 to rotate at the connection with the vertical frame body 12.

[0024] The first insulator 14 and the second insulator 21 are provided to protect the electronic components in the device, thereby preventing the small box fixture from being electrified and causing damage to the electronic components in the device.

[0025] like Figure 1 and Figure 2 As shown in the figure, the driving mechanism 3 includes an electric push rod 31, which is fixedly assembled in the assembly frame 1. The electric push rod 31 is electrically connected to an external power supply and an external controller. The output end of the electric push rod 31 can be controlled by the external controller to perform up and down movements. The output end of the electric push rod 31 is fixedly connected to a connecting sleeve 32, and the connecting sleeve 32 is sleeved on the outer side wall of the fixed shaft 22. The fixed shaft 22 can rotate in the connecting sleeve 32. The action of the output end of the electric push rod 31 can drive the anti-slip frame 2 to rotate to adjust the angle.

[0026] The driving mechanism 3 also includes a first connecting arm 33 and a second connecting arm 34, and the number of the first connecting arm 33 and the second connecting arm 34 are respectively two. The two first connecting arms 33 and the second connecting arms 34 are relatively distributed with the assembly frame 1 as the center. One end of the first connecting arm 33 is hinged to the side wall of the assembly frame 1, the other end of the first connecting arm 33 is hinged to one end of the second connecting arm 34, and the other end of the second connecting arm 34 is hinged to the outer side wall of the anti-stripping frame 2. The first connecting arm 33, the second connecting arm 34, the vertical frame 12 and the anti-stripping frame 2 form a parallelogram connecting rod mechanism, thereby increasing the stability of the electric push rod 31 in the process of driving the anti-stripping frame 2 to rotate, and also increasing the bearing capacity of the anti-stripping frame 2, avoiding deformation between the anti-stripping frame 2 and the vertical frame 12 after the small box clamp falls off, thereby affecting the effect of its angular position adjustment.

[0027] like Figure 1 and Figure 2 As shown in the figure, a screwing mechanism 5 is fixedly installed on the top of the assembly frame 1. The screwing mechanism 5 is used in conjunction with the present device to drive the bidirectional screw in the small box fixture to move, thereby completing the opening and closing of the small box fixture. The screwing mechanism 5 includes a connecting frame 51, and a screwing sleeve 52 is rotatably connected to the connecting frame 51. The screwing sleeve 52 is used to be clamped with the top of the bidirectional screw in the small box fixture. The small box fixture can be opened or closed by driving the bidirectional screw with the screwing sleeve 52. The end of the connecting frame 51 is rotatably connected to a guide roller 53. By setting the guide roller 53 to fit mutually with the beam body of the clamped small box fixture, the lifting position of the connecting frame 51 can be limited to ensure the accuracy of the docking position between the screwing sleeve 52 and the bidirectional screw.

[0028] The end of the connecting frame 51 is equipped with a vertically arranged guide frame 54, and an arc groove 55 is provided at the bottom of the guide frame 54. By adding the guide frame 54, the docking convenience between the device and the small box clamp during the connection process is effectively improved, and the accuracy of the docking position is improved.

[0029] In the above-mentioned process of controlling the rotation of the anti-slip frame 2 by the electric push rod 31, it is necessary to synchronize the start of the electric push rod 31 with the screwing of the shaft sleeve 52 and the two-way screw in the small box clamp. It is only necessary to set the stroke speed of the electric push rod 31. In this way, there is no need to add extra buttons to the cab or remote control of the aluminum electrolysis multifunctional overhead crane, and the operation is no different from the previous operation.

[0030] Working principle: Figure 1 , Figure 4 and Figure 5 As shown in FIG, during the use of the device, the initial state of the anti-drop frame 2 is as follows Figure 1 As shown in the figure, in the process of driving the assembly frame 1 and the anti-slip frame 2 to descend by the external lifting equipment, the anti-slip frame 2 leaves a space for the small box clamp to enter the screw head mechanism 5. As the assembly frame 1 descends, the screwing sleeve 52 is smoothly docked with the top of the bidirectional screw in the small box clamp through the cooperation of the guide frame 54 and the guide roller 53. The screwing sleeve 52 is controlled to rotate by the external transmission rod. While the screwing sleeve 52 rotates the bidirectional screw to open the small box clamp, the output end of the electric push rod 31 can be controlled to move synchronously. The output end of the electric push rod 31 drives the anti-slip frame 2 to rotate downward, so that the anti-slip frame 2 rotates to the position shown in the figure. Figure 5 At the angle position shown in the figure, in the subsequent process of the small box clamp being driven to rise in position by the screw head mechanism 5, the anti-fall-off frame 2 can fully protect the small box clamp to prevent the small box clamp from falling off at a high altitude and causing a safety accident.

[0031] Example 2

[0032] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The utility model provides a technical solution which is different from the technical solution in the first embodiment in that an auxiliary anti-slip component 4 is fixedly installed between the end of the first connecting arm 33 and the assembly frame 1, such as Figure 2 and Figure 3 As shown in the figure, the auxiliary anti-slip assembly 4 includes a fixing plate 41, which is welded and fixed to the side wall of the assembly frame 1, and a guide cylinder 42 arranged opposite to each other is integrally formed in the fixing plate 41, and a steel wire rope 43 passes through the guide cylinder 42, one end of the steel wire rope 43 is clamped and fixed to the end of the first connecting arm 33 by a buckle 44, and the other end of the steel wire rope 43 is fixedly connected to a limiting clamp block 45.

[0033] like Figure 1 , Figure 2 and Figure 5As shown in the figure, when the first connecting arm 33 follows the second connecting arm 34 to rotate and adjust the position, the moving stroke of the wire rope 43 can be guided by the guide cylinder 42, and the end of the wire rope 43 with the limit block 45 is inserted into the interior of the small box clamp, so that when the subsequent small box clamp rises, the small box clamp can be prevented from falling off through the cooperation of the limit block 45 and the anti-fall-off frame 2. The double anti-fall-off method is adopted, so that the device has a better anti-fall-off effect during use.

Claims

1. An anti-drop device for an electrolytic aluminum small box fixture, comprising an assembly frame (1), characterized in that: The assembly frame (1) comprises a vertical frame body (12) and a plate body (11); the plate body (11) is relatively fixedly connected to the side wall of the vertical frame body (12); the bottom of the vertical frame body (12) is rotatably connected to an anti-slip frame (2); a driving mechanism (3) is fixedly mounted between the two plate bodies (11); the driving mechanism (3) is transmission-connected to the anti-slip frame (2); the side walls of the two plate bodies (11) are respectively fixedly connected to supporting arms (13); and a first insulator (14) is fixedly mounted inside the supporting arms (13).

2. The anti-dropping device of the electrolytic aluminum small box clamp according to claim 1 is characterized in that: The middle part of the anti-slip frame (2) is rotatably connected to the vertical frame body (12); one end of the anti-slip frame (2) is fixedly mounted with a second insulator (21); and the other end of the anti-slip frame (2) is internally fixedly connected with a fixed shaft (22).

3. The anti-dropping device of the electrolytic aluminum small box clamp according to claim 1 is characterized in that: The driving mechanism (3) comprises an electric push rod (31), the output end of the electric push rod (31) being fixedly connected to a connecting shaft sleeve (32), and the connecting shaft sleeve (32) being sleeved on the outer side wall of the fixed shaft (22).

4. The anti-dropping device of the electrolytic aluminum small box clamp according to claim 3 is characterized in that: One end of a first connecting arm (33) is hingedly connected to the outer side wall of the plate body (11); the other end of the first connecting arm (33) is hingedly connected to one end of a second connecting arm (34); the other end of the second connecting arm (34) is hingedly connected to the end of the anti-slip frame (2).

5. The anti-dropping device of the electrolytic aluminum small box clamp according to claim 1 is characterized in that: The side wall of the vertical frame (12) is equipped with an auxiliary anti-slip assembly (4), and the auxiliary anti-slip assembly (4) comprises a fixing plate (41), the fixing plate (41) is fixedly connected to the side wall of the vertical frame (12), and a guide cylinder (42) is relatively fixedly installed in the fixing plate (41), and steel wire ropes (43) are respectively passed through the guide cylinders (42) on both sides, one end of the steel wire rope (43) is fixedly connected to the end of the first connecting arm (33) through a buckle (44), and the other end of the steel wire rope (43) is fixedly connected to a limiting clamping block (45).