Metal surface galvanizing processing device
By combining lifting and heating components, the health hazards of harmful gases and the instability of the galvanizing rate during the galvanizing process are solved, thus achieving safe and efficient operation of the galvanizing process.
Patent Information
- Application Number
- CN202420928221.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-30
AI Technical Summary
Existing technologies lack protective measures, and the chemical solutions used in galvanizing and the harmful gases generated during galvanizing can easily endanger the health of workers. Furthermore, the galvanizing rate is affected by ambient temperature, making it impossible to control the galvanizing of the metal surface to maintain stability and efficiency.
A metal surface galvanizing processing device was designed, comprising a lifting component, a galvanizing component, a filtering component, a heating component, and a gas guiding component. The protective cover is moved by a hydraulic rod to avoid direct contact with harmful gases, and the temperature of the galvanizing solution is controlled by a water pump and a heating plate to form a uniform and constant temperature flow.
It effectively prevents harmful gases from posing a health hazard to workers and achieves stable control of the galvanizing rate, ensuring the efficient operation of the galvanizing process.
Smart Images

Figure CN222182501U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, in particular to a metal surface galvanizing processing device. Background Art
[0002] Galvanizing the metal surface can attach a layer of zinc to the outer surface of the metal, thereby isolating the metal from the outside world, increasing the metal's anti-corrosion properties and increasing the metal's service life.
[0003] After searching, in the prior art, a Chinese patent with a patent authorization announcement number of CN 218842295 U discloses a metal surface galvanizing device, including a galvanizing pool and a cross frame arranged on the top of a frame, a liquid surface impurity cleaning structure is arranged at the bottom of the cross frame, and the liquid surface impurity cleaning structure includes a support plate, and the support plate is arranged at one end of the piston rod of the first electric push rod. The support plate is connected to the support box through a vibration structure, and a first waste collection groove and a second waste collection groove are symmetrically arranged on both sides of the support box. A first guide block is arranged on one side of the first waste collection groove, and a second guide block is arranged on one side of the second waste collection groove. A first water filter port is arranged at the bottom of the first waste collection groove on one side of the first guide block, and a second water filter port is arranged at the bottom of the second waste collection groove on one side of the second guide block. However, the following defects still exist:
[0004] (1) Lack of protective measures. The chemical solution used in galvanizing and the harmful gases produced during galvanizing can easily cause harm to the health of workers.
[0005] The rate of metal galvanizing is affected by the ambient temperature, and it is impossible to control the galvanizing of the metal surface to maintain stable and efficient.
[0006] Therefore, we make improvements to this and propose a metal surface galvanizing processing device. Utility Model Content
[0007] The purpose of the utility model is to address the current lack of protective measures. The chemical solution used in galvanizing and the harmful gases generated during galvanizing are likely to cause harm to the health of workers. The metal galvanizing rate is affected by the ambient temperature, and it is impossible to control the galvanizing of the metal surface to maintain stable and efficient.
[0008] In order to achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:
[0009] A metal surface galvanizing processing device comprises a mounting frame, the bottom wall of which is fixedly connected to a uniformly distributed support frame, and further comprises:
[0010] A lifting component, fixedly connected to the outer wall of the mounting frame, used to carry the galvanized metal workpiece;
[0011] A galvanized component, fixedly connected to the inner wall of the mounting frame, used for galvanizing the surface of a metal object;
[0012] A filter component, fixedly connected to the bottom wall of the mounting frame, for filtering scum and sediment produced by galvanizing;
[0013] A heating component, fixedly connected to the bottom wall of the mounting frame, for controlling the temperature of the galvanizing solution;
[0014] An air guide component is slidably connected to the top wall of the mounting frame, and the air guide component includes a protective cover, an air guide pipe and a cover plate. The protective cover is slidably connected to the top wall of the mounting frame and is symmetrically distributed about the central axis of the mounting frame. The air guide pipe is fixedly connected to the outer wall of the protective cover, the air guide pipe is communicated with the interior of the protective cover, and the cover plate is rotatably connected to the top wall of the protective cover.
[0015] As a preferred technical solution of the utility model, the lifting component includes a hydraulic rod, a linkage arm and a supporting frame. The hydraulic rod is fixedly connected to the outer wall of the mounting frame and is symmetrically distributed about the central axis of the mounting frame. The hydraulic rod cooperates with the protective cover. The linkage arm is rotatably connected to the inner wall of the protective cover and is symmetrically distributed about the central axis of the protective cover. The supporting frame is rotatably connected to the outer wall of the linkage arm, and the supporting frame and the linkage arm cooperate with each other.
[0016] As a preferred technical solution of the utility model, the galvanized component includes an electroplating pool and an infusion pipe, the electroplating pool is fixedly connected to the inner wall of the mounting frame, the inner wall of the electroplating pool is provided with upper through grooves symmetrically distributed about the inner wall of the electroplating pool, the inner wall of the electroplating pool is provided with lower through grooves symmetrically distributed about the inner wall of the electroplating pool, the infusion pipe is fixedly connected to the outer wall of the electroplating pool and is symmetrically distributed about the central axis of the electroplating pool, and the infusion pipe is connected to the inside of the electroplating pool through the upper through groove and the lower through groove respectively.
[0017] As a preferred technical solution of the utility model, the filtering component includes a filter bin and a filter plate. The filter bin is fixedly connected to the bottom wall of the mounting frame. The filter bin is connected to the inside of the electroplating pool through an infusion tube. The filter plate is fixedly connected to the inner wall of the filter bin and is evenly arranged on the inner wall of the filter bin.
[0018] As a preferred technical solution of the utility model, the heating component includes a water pump, a heating chamber and a heating plate. The water pump is fixedly connected to the bottom wall of the mounting frame, the heating chamber is fixedly connected to the bottom wall of the mounting frame, the heating chamber is connected to the interior of the filter chamber through the water pump, the heating plate is fixedly connected to the inner wall of the heating chamber and is evenly arranged about the inner wall of the heating chamber, and the heating chamber is connected to the interior of the electroplating pool through an infusion tube.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] In the solution of the utility model:
[0021] 1. The protective cover is pushed to move along the outer wall of the mounting frame by a hydraulic rod, so that the horizontal height of the supporting frame is raised and away from the electroplating solution, and an air duct is provided on the outer wall of the protective cover to prevent the workers from direct contact with the electroplating solution and the harmful gases generated during electroplating from being directed into the relevant purification and recovery equipment through the air duct, thus solving the problem of the lack of protective measures in the prior art, and the chemical solution used in galvanizing and the harmful gases generated during galvanizing easily causing harm to the health of the workers;
[0022] 2. The electroplating solution is transported to the interior of the heating chamber by a water pump, and the heating plate inside the heating chamber heats the electroplating solution to the optimal efficiency temperature of the electroplating reaction, so that the electroplating solution forms a constant temperature water flow with a uniform flow in the electroplating pool, solving the problem in the prior art that the metal galvanizing rate is affected by the ambient temperature and the metal surface galvanizing cannot be controlled to maintain stable and efficient operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure of a metal surface galvanizing processing device provided by the utility model;
[0024] Figure 2 A schematic diagram of the front structure of a metal surface galvanizing processing device provided by the utility model;
[0025] Figure 3 This is one of the cross-sectional structural schematic diagrams of a metal surface galvanizing processing device provided by the utility model;
[0026] Figure 4 The present invention is a second schematic diagram of the cross-sectional structure of a metal surface galvanizing processing device provided by the present invention.
[0027] Indicated in the figure:
[0028] 1. Mounting frame; 11. Support frame; 12. Protective cover; 13. Air duct; 14. Cover plate; 2. Hydraulic rod; 21. Linkage arm; 22. Carrying frame; 3. Electroplating tank; 31. Upper through slot; 32. Lower through slot; 33. Infusion tube; 4. Filter chamber; 41. Filter plate; 42. Water pump; 43. Heating chamber; 44. Heating plate. DETAILED DESCRIPTION
[0029] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.
[0030] like Figure 1As shown, this embodiment provides a metal surface galvanizing processing device, including a mounting frame 1, the bottom wall of the mounting frame 1 is fixedly connected to a uniformly distributed support frame 11, and also includes:
[0031] A lifting component, fixedly connected to the outer wall of the mounting frame 1, used to carry the galvanized metal workpiece;
[0032] A galvanizing component, fixedly connected to the inner wall of the mounting frame 1, used for galvanizing the surface of a metal object;
[0033] A filter component, fixedly connected to the bottom wall of the mounting frame 1, for filtering scum and sediment produced by galvanizing;
[0034] A heating component, fixedly connected to the bottom wall of the mounting frame 1, for controlling the temperature of the galvanizing solution;
[0035] The air guide component is slidably connected to the top wall of the mounting frame 1, and the air guide component includes a protective cover 12, an air guide pipe 13 and a cover plate 14. The protective cover 12 is slidably connected to the top wall of the mounting frame 1 and is symmetrically distributed about the central axis of the mounting frame 1. The air guide pipe 13 is fixedly connected to the outer wall of the protective cover 12, and the air guide pipe 13 is communicated with the inside of the protective cover 12. The cover plate 14 is rotatably connected to the top wall of the protective cover 12. The harmful gases generated during the electroplating work will be guided into the relevant purification and recovery equipment through the air guide pipe 13, effectively preventing the harmful gases from harming the health of the workers.
[0036] like Figure 1 , Figure 2 and Figure 3 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the lifting component includes a hydraulic rod 2, a linkage arm 21 and a supporting frame 22. The hydraulic rod 2 is fixedly connected to the outer wall of the mounting frame 1 and is symmetrically distributed about the central axis of the mounting frame 1. The hydraulic rod 2 cooperates with the protective cover 12. The linkage arm 21 is rotatably connected to the inner wall of the protective cover 12 and is symmetrically distributed about the central axis of the protective cover 12. The supporting frame 22 is rotatably connected to the outer wall of the linkage arm 21. The supporting frame 22 cooperates with the linkage arm 21. In the process of opening the protective cover 12, the protective cover 12 pulls the supporting frame 22 to move through the linkage arm 21, so that the supporting frame 22 is horizontally lifted and leaves the electroplating solution, thereby avoiding direct contact between the staff and the electroplating solution.
[0037] like Figure 1 and Figure 4As shown, as a preferred embodiment, on the basis of the above-mentioned manner, further, the galvanized component includes an electroplating pool 3 and a liquid infusion pipe 33, the electroplating pool 3 is fixedly connected to the inner wall of the mounting frame 1, the inner wall of the electroplating pool 3 is provided with an upper through groove 31 symmetrically distributed about the inner wall of the electroplating pool 3, the inner wall of the electroplating pool 3 is provided with a lower through groove 32 symmetrically distributed about the inner wall of the electroplating pool 3, the liquid infusion pipe 33 is fixedly connected to the outer wall of the electroplating pool 3 and is symmetrically distributed about the central axis of the electroplating pool 3, the liquid infusion pipe 33 is connected to the inside of the electroplating pool 3 through the upper through groove 31 and the lower through groove 32 respectively, the electroplating solution forms a constant temperature water flow with a uniform flow in the electroplating pool 3, which can maintain stable and efficient long-term operation of electroplating.
[0038] like Figure 1 , Figure 2 and Figure 3 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the filtering component includes a filter bin 4 and a filter plate 41, the filter bin 4 is fixedly connected to the bottom wall of the mounting frame 1, the filter bin 4 is connected to the inside of the electroplating tank 3 through the infusion pipe 33, the filter plate 41 is fixedly connected to the inner wall of the filter bin 4 and is evenly arranged on the inner wall of the filter bin 4, the electroplating solution forms a constant temperature water flow with a uniform flow in the electroplating tank 3, and the scum and sediment generated during the electroplating can be discharged into the filter bin 4 through the upper through groove 31, the lower through groove 32 and the infusion pipe 33 to complete the purification of the electroplating solution.
[0039] like Figure 1 , Figure 2 and Figure 3 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the heating component includes a water pump 42, a heating chamber 43 and a heating plate 44, the water pump 42 is fixedly connected to the bottom wall of the mounting frame 1, the heating chamber 43 is fixedly connected to the bottom wall of the mounting frame 1, the heating chamber 43 is connected to the inside of the filtering chamber 4 through the water pump 42, the heating plate 44 is fixedly connected to the inner wall of the heating chamber 43 and is evenly arranged about the inner wall of the heating chamber 43, the heating chamber 43 is connected to the inside of the electroplating pool 3 through the infusion tube 33, and the heating plate 44 inside the heating chamber 43 heats the electroplating solution to the optimal efficiency temperature of the electroplating reaction.
[0040] Specifically, when the device is in use: the protective cover 12 is pushed to move along the outer wall of the mounting frame 1 by controlling the hydraulic rod 2, and the opening degree of the protective cover 12 is adjusted by the telescopic length of the hydraulic rod 2. During the opening process of the protective cover 12, the protective cover 12 pulls the carrier frame 22 to move through the linkage arm 21, so that the carrier frame 22 is horizontally lifted and leaves the electroplating solution, and the metal object to be galvanized is placed above the carrier frame 22. At this time, the protective cover 12 is closed, and the carrier frame 22 sinks into the electroplating solution with the protective cover 12 closed. The cover plate 14 is opened to observe the height of the electroplating solution in the electroplating tank 3 to ensure that the liquid level of the electroplating solution is at the middle position of the upper through groove 31 at this time. The cover plate 14 is closed and the water pump 42 is started. The water pump 42 pumps the electroplating solution into the filter bin 4 through the infusion pipe 33. In the process, the electroplating solution is filtered through the filter plate 41 and then transported to the inside of the heating bin 43 through the water pump 42. The heating plate 44 inside the heating bin 43 heats the electroplating solution to the optimal efficiency temperature of the electroplating reaction. The heated electroplating solution is transported back to the electroplating pool 3 through the infusion pipe 33. The electroplating solution forms a uniformly flowing constant temperature water flow in the electroplating pool 3, which can discharge the scum and sediment generated during electroplating into the filter bin 4 through the upper through groove 31, the lower through groove 32 and the infusion pipe 33, thereby completing the purification of the electroplating solution. At the same time, the uniformly flowing constant temperature electroplating solution can maintain stable and efficient long-term operation of electroplating. The harmful gases generated during electroplating will be diverted into the relevant purification and recovery equipment through the air guide pipe 13, effectively preventing the harmful gases from harming the health of the staff.
[0041] All technical features in this embodiment can be freely combined according to actual needs.
[0042] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A metal surface galvanizing processing device, comprising a mounting frame (1), It is characterized in that The bottom wall of the mounting frame (1) is fixedly connected to evenly distributed support frames (11), and further comprises: A lifting component, fixedly connected to the outer wall of the mounting frame (1), and used for carrying the galvanized metal workpiece; A galvanized component, fixedly connected to the inner wall of the mounting frame (1), and used for galvanizing the surface of a metal object; A filter component, fixedly connected to the bottom wall of the mounting frame (1), for filtering scum and sediment produced by galvanizing; A heating component, fixedly connected to the bottom wall of the mounting frame (1), and used to control the temperature of the galvanizing solution; An air guide component is slidably connected to the top wall of the mounting frame (1), the air guide component comprising a protective cover (12), an air guide pipe (13) and a cover plate (14); the protective cover (12) is slidably connected to the top wall of the mounting frame (1) and is symmetrically distributed about the central axis of the mounting frame (1); the air guide pipe (13) is fixedly connected to the outer wall of the protective cover (12); the air guide pipe (13) is in communication with the interior of the protective cover (12); and the cover plate (14) is rotatably connected to the top wall of the protective cover (12).
2. A metal surface galvanizing processing device according to claim 1, It is characterized in that The lifting component comprises a hydraulic rod (2), a linkage arm (21) and a bearing frame (22); the hydraulic rod (2) is fixedly connected to the outer wall of the mounting frame (1) and is symmetrically distributed about the central axis of the mounting frame (1); the hydraulic rod (2) cooperates with the protective cover (12); the linkage arm (21) is rotatably connected to the inner wall of the protective cover (12) and is symmetrically distributed about the central axis of the protective cover (12); the bearing frame (22) is rotatably connected to the outer wall of the linkage arm (21); and the bearing frame (22) cooperates with the linkage arm (21).
3. A metal surface galvanizing processing device according to claim 1, It is characterized in that The galvanized component comprises an electroplating pool (3) and a liquid infusion pipe (33); the electroplating pool (3) is fixedly connected to the inner wall of the mounting frame (1); the inner wall of the electroplating pool (3) is provided with an upper through groove (31) symmetrically distributed with respect to the inner wall of the electroplating pool (3); the inner wall of the electroplating pool (3) is provided with a lower through groove (32) symmetrically distributed with respect to the inner wall of the electroplating pool (3); the liquid infusion pipe (33) is fixedly connected to the outer wall of the electroplating pool (3) and is symmetrically distributed with respect to the central axis of the electroplating pool (3); the liquid infusion pipe (33) is connected to the inside of the electroplating pool (3) through the upper through groove (31) and the lower through groove (32), respectively.
4. A metal surface galvanizing processing device according to claim 1, It is characterized in that The filter component comprises a filter chamber (4) and a filter plate (41); the filter chamber (4) is fixedly connected to the bottom wall of the mounting frame (1); the filter chamber (4) is connected to the inside of the electroplating tank (3) via a liquid infusion tube (33); and the filter plate (41) is fixedly connected to the inner wall of the filter chamber (4) and is evenly arranged on the inner wall of the filter chamber (4).
5. A metal surface galvanizing processing device according to claim 1, It is characterized in that The heating component comprises a water pump (42), a heating chamber (43) and a heating plate (44); the water pump (42) is fixedly connected to the bottom wall of the mounting frame (1); the heating chamber (43) is fixedly connected to the bottom wall of the mounting frame (1); the heating chamber (43) is connected to the inside of the filtering chamber (4) via the water pump (42); the heating plate (44) is fixedly connected to the inner wall of the heating chamber (43) and is evenly arranged with respect to the inner wall of the heating chamber (43); and the heating chamber (43) is connected to the inside of the electroplating pool (3) via an infusion tube (33).
Citation Information
Patent Citations
A metal surface zinc plating device
CN218842295U
Cited By
Metal surface galvanizing processing device
CN224692265U
