Carding machine capable of efficiently feeding cotton

Abstract

The utility model relates to the technical field of textile equipment, and discloses an efficient cotton feeding carding machine which comprises a material conveying groove, the right side of the front end of the material conveying groove is fixedly connected with a first motor, the inner wall of the material conveying groove is rotatably connected with left and right opposite rotating shafts, and the front end of the right rotating shaft is fixedly connected with a second bevel gear. A first bevel gear is fixedly connected to the output end of the first motor, a conveying belt is rotationally connected between the two rotating shafts, a stop block is fixedly connected to the right side of the top of the conveying groove, and a V-shaped groove is formed in the left side of the stop block. According to the anti-blocking cotton feeding device, under the mutual cooperation of the first bevel gear, the second bevel gear, the conveying belt, the stop block, the first air cylinder, the push plate, the V-shaped groove and the rotating shaft, the anti-blocking cotton feeding effect is achieved, the labor intensity of manual cotton feeding is reduced, the physical burden of workers is relieved, meanwhile, cotton is evenly fed, blocking caused by excessive or uneven cotton processing is avoided, and the cotton feeding efficiency is improved. And the downtime and the maintenance cost are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to a cotton carding machine with high efficiency in feeding cotton. Background Art

[0002] Before industrialization, cotton carding was a manual craft. Craftsmen used hand tools such as combs and hand combs to comb and clean cotton to remove impurities and short hairs between fibers. This method was inefficient and labor-intensive, and it was difficult to meet the growing demand for spinning. Therefore, cotton carding machines came into being.

[0003] When using a common cotton carding machine, it is necessary to manually feed cotton continuously. If too much cotton is fed at one time, it is easy to clog the cotton carding machine, which will lead to abnormal combing and fiber damage, affecting the quality of the final product. At the same time, most cotton is directly fed into the cotton carding machine for deseeding and combing. The cotton carding machine itself is for combing cotton. The deseeding process is suitable for a certain degree of cotton quality and type. It may not be effective for special varieties or cotton containing a large amount of impurities, and additional processing steps are required. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a cotton carding machine with high efficiency in feeding cotton, aiming to improve the problems in the prior art that direct manual cotton feeding is easy to be blocked and the seed removal in the cotton carding machine is not thorough.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cotton carding machine for efficiently feeding cotton, comprising a feed trough, a motor 1 is fixedly connected to the right side of the front end of the feed trough, the inner wall of the feed trough is rotatably connected with left and right opposite rotating shafts, a bevel gear 2 is fixedly connected to the front end of the right rotating shaft, a bevel gear 1 is fixedly connected to the output end of the motor 1, the bevel gear 1 is meshingly connected to the outer wall of the bevel gear 2, a transmission belt is rotatably connected between the two rotating shafts, a blocking block is fixedly connected to the right side of the top of the feed trough, a V-shaped groove is provided on the left side of the blocking block, a cylinder 1 is fixedly connected inside the blocking block, a push plate is fixedly connected to the output end of the cylinder 1, the push plate is against the inner wall of the V-shaped groove, and a recovery component is arranged on the left side of the top of the feed trough.

[0006] As a further description of the above technical solution:

[0007] The recovery component includes a bracket and a second cylinder. The bracket is fixedly connected to the left side of the top of the feed trough, the top of the bracket is fixedly connected to the second cylinder, and the bottom of the second cylinder is fixedly connected to a baffle.

[0008] As a further description of the above technical solution:

[0009] A motor 2 is fixedly connected to the left side of the rear side of the feed trough, and a roller opposite to each other is rotatably connected to the left side of the inner wall of the feed trough. A bevel gear 4 is fixedly connected to the rear side of the lower roller, and a bevel gear 3 is fixedly connected to the output end of the motor 2. The bevel gear 3 is meshingly connected to the outer wall of the bevel gear 4. The front ends of the two rollers are fixedly connected to circular gears, and the two circular gears are meshingly connected to each other.

[0010] As a further description of the above technical solution:

[0011] A conveying block is fixedly connected to the left side of the bottom of the feed trough, a collecting box is fixedly connected to the bottom of the feed trough, the conveying block is fixedly connected to the left side of the collecting box, and a sliding drawer is slidably connected to the bottom of the front end of the collecting box.

[0012] As a further description of the above technical solution:

[0013] A slide plate is slidably connected to the left side of the feeding trough, and front and rear push handles are fixedly connected to the front end of the slide plate.

[0014] As a further description of the above technical solution:

[0015] The blocking block is internally slidably connected with front and rear opposite fixing rods 1, and the two fixing rods 1 are fixedly connected to the top of the push plate, and the cylinder 1 and the two fixing rods 1 are inclined.

[0016] As a further description of the above technical solution:

[0017] The top of the bracket is slidably connected with two front and rear opposite fixing rods, and the two fixing rods are fixedly connected to the top of the baffle.

[0018] As a further description of the above technical solution:

[0019] The right side of the feed trough is fixedly connected to a carding machine body, the bottom of the feed trough is fixedly connected to a support block, the support block, the collecting box and the bottom of the carding machine body are fixedly connected to a bottom plate, and the bottom of the bottom plate is fixedly connected to uniformly distributed universal wheels.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, through the cooperation of bevel gear 1, bevel gear 2, transmission belt, blocking block, cylinder 1, push plate, V-shaped groove and rotating shaft, the effect of preventing cotton from being blocked is achieved, the labor intensity of manual cotton feeding is reduced, and the physical burden of workers is alleviated. At the same time, the cotton is fed evenly, and blockage due to excessive or uneven processing of a large amount of cotton is avoided, thereby reducing downtime and maintenance costs.

[0022] 2. In the utility model, through the cooperation of motor 2, bevel gear 3, bevel gear 4, roller, circular gear, conveying block and collecting box, the effect of early seed removal and collection is achieved, impurities such as cottonseed shells in cotton are reduced, the purity and quality of cotton are improved, and it is more convenient to comb cotton. At the same time, the collected cotton seeds can be used as raw materials for cottonseed oil or animal feed to increase its added value. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a three-dimensional schematic diagram of a highly efficient cotton feeding carding machine proposed by the utility model;

[0024] Figure 2 It is a rear view schematic diagram of a highly efficient cotton feeding carding machine proposed by the utility model;

[0025] Figure 3 This is a schematic structural diagram of a blocking block of a carding machine for efficient cotton feeding proposed by the utility model;

[0026] Figure 4 This is a schematic structural diagram of a bracket of a carding machine for efficient cotton feeding proposed by the utility model;

[0027] Figure 5 This is a schematic diagram of the structure of a transmission belt of a carding machine for efficiently feeding cotton proposed by the utility model;

[0028] Figure 6 This is a structural schematic diagram of a motor 2 of a high-efficiency cotton feeding carding machine proposed by the utility model;

[0029] Figure 7 This is a schematic structural diagram of a drum of a carding machine for efficient cotton feeding proposed by the utility model;

[0030] Figure 8 The utility model is a schematic diagram of the structure of a collecting box of a carding machine with high-efficiency cotton feeding.

[0031] Legend:

[0032] 1. Feed trough; 2. Motor 1; 3. Bevel gear 1; 4. Bevel gear 2; 5. Conveyor belt; 6. Block block; 7. Cylinder 1; 8. Push plate; 9. V-groove; 10. Bracket; 11. Cylinder 2; 12. Baffle; 13. Motor 2; 14. Bevel gear 3; 15. Bevel gear 4; 16. Roller; 17. Circular gear; 18. Conveyor block; 19. Collecting box; 20. Carding machine body; 21. Slide plate; 22. Push handle; 23. Sliding drawer; 24. Rotating shaft; 25. Fixed rod 1; 26. Fixed rod 2; 27. Bottom plate; 28. Universal wheel; 29. ​​Support block. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Reference Figure 1 , Figure 3 and Figure 5 The utility model provides an embodiment of a cotton carding machine for efficiently feeding cotton, comprising a feeding trough 1, a motor 2 is fixedly connected to the right side of the front end of the feeding trough 1, and the inner wall of the feeding trough 1 is rotatably connected with a rotating shaft 24 opposite to the left and right. The front end of the right rotating shaft 24 is fixedly connected with a bevel gear 24, and the output end of the motor 2 is fixedly connected with a bevel gear 3, which is meshed and connected to the outer wall of the bevel gear 24. A transmission belt 5 is rotatably connected between the two rotating shafts 24, and a blocking block 6 is fixedly connected to the right side of the top of the feeding trough 1. A V-shaped groove 9 is provided on the left side of the blocking block 6. A cylinder 7 is fixedly connected inside the blocking block 6, and a push plate 8 is fixedly connected to the output end of the cylinder 7. The push plate 8 rests on the inner wall of the V-shaped groove 9. A recovery component is arranged on the left side of the top of the feeding trough 1, and a front-rear opposite fixed rod 25 is slidably connected inside the blocking block 6. The two fixed rods 25 are fixedly connected to the top of the push plate 8, and the cylinder 7 and the two fixed rods 25 are inclined. The cotton carding machine body 20 is fixedly connected to the right side of the feeding trough 1.

[0035] The starting motor 2 drives the bevel gear 3 to rotate, and the bevel gear 3 will engage the bevel gear 24 to drive the right rotating shaft 24 to rotate. The right rotating shaft 24 drives the left rotating shaft 24 to rotate through the transmission belt 5, and the cotton is transported through the transmission belt 5 at the same time. When the cotton is transported to the position of the blocking block 6, part of the cotton will be blocked from moving forward. Only the part of the cotton below the blocking block 6 can move forward, and the cotton above the blocking block 6 is stored in the V-shaped groove 9. When the cotton on the transmission belt 5 is lower than the bottom of the blocking block 6, the cotton slides down due to the shape of the V-shaped groove 9, and the starting cylinder 7 is pushed out. The push plate 8 can be pushed out by sliding down along the left inner wall of the V-shaped groove 9. When the push plate 8 slides down, it slides in the blocking block 6 through two fixing rods 25 to be stabilized, and the cotton is transported to the support block 29 through the transmission belt 5.

[0036] Reference Figure 1 , Figure 2 and Figure 4 The recovery component includes a bracket 10 and a cylinder 11. The bracket 10 is fixedly connected to the left side of the top of the feed trough 1. The top of the bracket 10 is fixedly connected to the cylinder 11. The bottom of the cylinder 11 is fixedly connected to the baffle 12. The top of the bracket 10 is slidably connected to the front and rear opposite fixed rods 26. The two fixed rods 26 are fixedly connected to the top of the baffle 12.

[0037] When the cotton is transported, the conveyor belt 5 continues to rotate, and the start cylinder 2 11 is extended to push the baffle 12 downward and against the top of the conveyor belt 5. When the conveyor belt 5 moves downward, it slides on the top of the bracket 10 through the two fixing rods 26 to stabilize it. The baffle 12 is against the conveyor belt 5 when it is rotating. When the conveyor belt 5 rotates, part of the cotton retained on the outer wall is blocked by the baffle 12, and this part of the cotton can be recycled to avoid waste.

[0038] Reference Figure 1 , Figure 2 and Figure 6 A motor 2 13 is fixedly connected to the left side of the rear side of the feed trough 1, and a roller 16 opposite to each other is rotatably connected to the left side of the inner wall of the feed trough 1. A bevel gear 4 15 is fixedly connected to the rear side of the lower roller 16, and a bevel gear 3 14 is fixedly connected to the output end of the motor 2 13. The bevel gear 3 14 is meshedly connected to the outer wall of the bevel gear 4 15. The front ends of the two rollers 16 are fixedly connected to circular gears 17, and the two circular gears 17 are meshedly connected to each other.

[0039] Put cotton into the left side of the feeding trough 1, start motor 2 13 to drive bevel gear 3 14 to rotate, bevel gear 3 14 engages bevel gear 4 15 to drive the lower roller 16 to rotate, the lower roller 16 engages the upper circular gear 17 through the lower circular gear 17 to drive the upper roller 16 to rotate, the two rollers 16 rotate in opposite directions to each other, and the cotton on the left side of the feeding trough 1 is squeezed to the right through the rotation of the two rollers 16, and the cotton seeds inside cannot pass through the two rollers 16 due to their large size and will be removed, and the seeded cotton will be transported to the conveyor belt 5 to prepare for the next step of transportation.

[0040] Reference Figure 1 , Figure 7 and Figure 8 A conveying block 18 is fixedly connected to the left side of the bottom of the feed trough 1, a collecting box 19 is fixedly connected to the bottom of the feed trough 1, the conveying block 18 is fixedly connected to the left side of the collecting box 19, a sliding drawer 23 is slidably connected to the bottom front end of the collecting box 19, a slide plate 21 is slidably connected to the left side of the inside of the feed trough 1, and a push handle 22 opposite to the front and rear is fixedly connected to the front end of the slide plate 21.

[0041] When all the cotton on the left side of the feed trough 1 has been transferred, hold the push handle 22 at one end and slide the slide plate 21 to the left to display the conveying block 18. The removed cotton seeds on the left side of the feed trough 1 will pass through the conveying block 18 into the collecting box 19 and finally be stored in the sliding drawer 23. After being collected to a certain extent, the sliding drawer 23 can be pulled out of the collecting box 19 for use.

[0042] Reference Figure 1 and Figure 2A support block 29 is fixedly connected to the bottom of the feed trough 1, and a bottom plate 27 is fixedly connected to the support block 29, the collecting box 19 and the carding machine body 20. The bottom of the bottom plate 27 is fixedly connected to uniformly distributed universal wheels 28. The feed trough 1 is fixed to the top of the bottom plate 27 through the support block 29, the collecting box 19 and the carding machine body 20 and provides supporting force, and drives the whole to move or transport through multiple universal wheels 28.

[0043] Working principle: When the carding machine with high efficiency in feeding cotton is used, the cotton is put into the left side of the feeding trough 1, and the motor 2 13 is started to drive the bevel gear 3 14 to mesh with the bevel gear 4 15, so that the two circular gears 17 mesh and rotate, and at the same time drive the two rollers 16 to rotate in opposite directions. Through the rotation of the two rollers 16, the cotton on the left side of the feeding trough 1 is squeezed to the right and transported to the conveyor belt 5 for the next step of transportation. During this period, the two rollers 16 remove the cotton seeds in the cotton. When the cotton on the left side of the feeding trough 1 is fully transported, the slide plate 21 is slid to the left to display the conveying block 18, and the removed cotton seeds will pass through the conveying block 18 into the collecting box 19, and finally fall into the sliding drawer 23. The sliding drawer 23 can be pulled out from the collecting box 19, and the cotton transported to the right by the two rollers 16 will fall on the conveyor belt 5. The motor 12 is started to make the bevel gear 13 engage with the bevel gear 24, and the two shafts 24 are rotated together through the conveyor belt 5. When the conveyor belt 5 rotates, the cotton is transported to the right. When the cotton is transported to the position of the blocking block 6, the part above the blocking block 6 will be blocked, and only the cotton below the blocking block 6 can continue to move forward. When the height of the subsequent cotton on the conveyor belt 5 is lower than the bottom of the blocking block 6, the cylinder 17 is started to make the push plate 8 slide down along the left inner wall of the V-groove 9 and push the cotton onto the conveyor belt 5, and the cotton is transported to the carding machine body 20 for carding through the conveyor belt 5.

[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A carding machine for efficiently feeding cotton, comprising a feeding trough (1), Features: The front right side of the feed trough (1) is fixedly connected to a motor 1 (2); the inner wall of the feed trough (1) is rotatably connected to a left and right opposite rotating shaft (24); the front end of the right rotating shaft (24) is fixedly connected to a bevel gear 2 (4); the output end of the motor 1 (2) is fixedly connected to a bevel gear 1 (3); the bevel gear 1 (3) is meshingly connected to the outer wall of the bevel gear 2 (4); a transmission belt (5) is rotatably connected between the two rotating shafts (24); a blocking block (6) is fixedly connected to the right side of the top of the feed trough (1); a V-shaped groove (9) is provided on the left side of the blocking block (6); a cylinder 1 (7) is fixedly connected inside the blocking block (6); a push plate (8) is fixedly connected to the output end of the cylinder 1 (7); the push plate (8) abuts against the inner wall of the V-shaped groove (9); a recovery component is provided on the left side of the top of the feed trough (1).

2. A carding machine for efficient cotton feeding according to claim 1, Features: The recovery component comprises a bracket (10) and a second cylinder (11); the bracket (10) is fixedly connected to the left side of the top of the feed trough (1); the top of the bracket (10) is fixedly connected to the second cylinder (11); and the bottom of the second cylinder (11) is fixedly connected to a baffle (12).

3. A carding machine for efficient cotton feeding according to claim 1, Features: The left side of the rear side of the feed trough (1) is fixedly connected to a second motor (13); the left side of the inner wall of the feed trough (1) is rotatably connected to a roller (16) opposed to each other up and down; the rear side of the lower roller (16) is fixedly connected to a fourth bevel gear (15); the output end of the second motor (13) is fixedly connected to a third bevel gear (14); the third bevel gear (14) is meshingly connected to the outer wall of the fourth bevel gear (15); the front ends of the two rollers (16) are fixedly connected to circular gears (17); the two circular gears (17) are meshingly connected to each other.

4. A carding machine for efficient cotton feeding according to claim 1, Features: A conveying block (18) is fixedly connected to the left side of the bottom of the feed trough (1), a collecting box (19) is fixedly connected to the bottom of the feed trough (1), the conveying block (18) is fixedly connected to the left side of the collecting box (19), and a sliding drawer (23) is slidably connected to the bottom of the front end of the collecting box (19).

5. A carding machine for efficient cotton feeding according to claim 1, Features: A slide plate (21) is slidably connected to the left side of the feed trough (1), and a push handle (22) opposite to the front and rear is fixedly connected to the front end of the slide plate (21).

6. A carding machine for efficient cotton feeding according to claim 1, Features: The blocking block (6) is internally slidably connected with front and rear opposite fixed rods (25), and the two fixed rods (25) are fixedly connected to the top of the push plate (8), and the cylinder (7) and the two fixed rods (25) are inclined.

7. A carding machine for efficient cotton feeding according to claim 2, Features: The top of the bracket (10) is slidably connected to two front and rear opposite fixing rods (26), and the two fixing rods (26) are fixedly connected to the top of the baffle (12).

8. A carding machine for efficient cotton feeding according to claim 1, Features: The right side of the feed trough (1) is fixedly connected to a carding machine body (20); the bottom of the feed trough (1) is fixedly connected to a support block (29); the support block (29), the collecting box (19) and the bottom of the carding machine body (20) are fixedly connected to a bottom plate (27); and the bottom of the bottom plate (27) is fixedly connected to uniformly distributed universal wheels (28).

Images