Air compressor protection structure
By designing protective components and thermally conductive components on the air compressor, absorbing and refracting noise and achieving rapid heat dissipation through snake tubes and refrigeration equipment, the problems of noise transmission and temperature increase of the air compressor are solved, and the noise reduction effect is improved. Heat dissipation efficiency.
Patent Information
- Application Number
- CN202420524446.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-19
AI Technical Summary
When using the air compressor, there are problems of noise transmission and rapid temperature increase, and the noise reduction effect of the prior art is poor and it is difficult to quickly dissipate heat.
A protective structure of air compressor is designed, including a gas storage tank, protective components, thermal conduction components and bolt systems. The protective components are embedded in sound-absorbing cotton and grille plates to absorb and refrigerate noise. The thermal conduction components are realized through snake tubes and refrigeration equipment. Air cools down and heat dissipates, and bolts are easy to install and disassemble.
It effectively reduces the vibration noise transmission of the air compressor, improves the noise reduction effect, and reduces the impact of external temperature on the air compressor device through a rapid heat dissipation mechanism, ensuring the stability of continuous operation.
Smart Images

Figure CN222185042U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of protective structures, in particular to an air compressor protective structure. Background Art
[0002] An air compressor is a device used to compress gas. The structure of an air compressor is similar to that of a water pump. Most air compressors are reciprocating piston type, with rotating blades or rotating screws. Air compressors will produce noise when in use.
[0003] The announcement number is: CN219865398U, which discloses "a high-strength vibration-damping air compressor, belonging to the field of air compressors. It solves the problem of poor vibration-damping effect of existing air compressors. The high-strength vibration-damping air compressor includes an air storage tank and an air compression device located on the air storage tank. The lower end of the air storage tank is provided with two mounting bases for fixing the air storage tank and having vibration-damping and buffering functions. The mounting bases can be used to fix the air storage tank and have buffering and vibration-damping functions. The utility model has the advantages of high strength, high stability and good vibration-damping effect";
[0004] There are still certain disadvantages when using it. The air compressor is directly exposed to the outside world. When the outside temperature is high, the continuous operation of the air compressor will cause its temperature to rise rapidly, which is not convenient for quickly dissipating the heat. In addition, when the air compressor is working, vibration will occur, causing noise to be transmitted to the outside world through the air, and the noise reduction effect of the air compressor is poor. Utility Model Content
[0005] The purpose of the utility model is to provide an air compressor protection structure to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A protective structure for an air compressor comprises an air tank, an air compressor device is fixedly provided on the surface of the air tank, a protective assembly is provided on the movable sleeve outside the air tank, an air intake tee is fixedly embedded and installed on the surface of one side of the protective assembly, air intake fans are fixedly installed at both ends of the air intake tee, a heat conduction assembly is fixedly embedded and installed on the upper surface of the protective assembly, the heat conduction assembly comprises a serpentine tube and heat conduction fins, and a plurality of the heat conduction fins are fixedly installed on the outer surfaces of two serpentine tubes.
[0008] Furthermore, a plurality of connecting ears are symmetrically and fixedly installed on the outer surface of the gas storage tank, bolts are movably embedded and installed inside the connecting ears, and the bolts penetrate the connecting ears and are screwed together with the protective components.
[0009] Furthermore, an air intake pipe is fixedly embedded in the rear surface of the protection component, and the air intake pipe is connected to the air intake end of the air compressor.
[0010] Furthermore, the protection assembly includes two protection shells and a grille plate, the grille plate is fixedly installed between the two protection shells, and the inner surface of the protection shell located inside is fixedly installed with sound-absorbing cotton.
[0011] Furthermore, an electric reversing valve is fixedly embedded in the outer surface of the air intake three-way pipe, a return pipe is fixedly embedded in the lower end of the outer surface of the air intake three-way pipe, the return pipe passes through the protective component and is fixedly connected to the protective component, and a No. 1 guide fan is fixedly installed inside the return pipe.
[0012] Furthermore, an exhaust electric valve is fixedly embedded in the other side surface of the protection component, and a second guide fan is obliquely fixedly installed on the other side of the upper surface of the protection component through a bracket.
[0013] Furthermore, one end of the two serpentine tubes is fixedly connected to a No. 1 tee, and the other end surface of the two serpentine tubes is fixedly connected to a No. 2 tee. Both the No. 1 tee and the No. 2 tee pass through the protective component and are fixedly connected to the protective component. A refrigeration equipment is fixedly installed on the upper surface of the protective component, and one end of the No. 1 tee and the No. 2 tee are respectively fixedly connected to the water inlet and outlet of the refrigeration equipment.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The air is drawn into the air through the air intake pipe by the air compressor. Part of the noise generated by the vibration is absorbed by the sound-absorbing cotton, and the remaining part is refracted between the grille plate and the two protective shells, reducing the noise transmitted from the protective component. This makes it easier to reduce the vibration generated by the air compressor during operation through the protective component, reduce the vibration noise transmitted to the outside world, and improve the noise reduction effect of the air compressor.
[0016] 2. By screwing the bolts together with the protective assembly, the protective assembly can be quickly installed and disassembled from the gas tank, making it easy to maintain the air compressor.
[0017] 3. When the outside temperature is high, the exhaust electric valve is closed, the electric reversing valve is reversed, and the intake fan is running to blow air to the heat transfer component. The refrigeration equipment works, so that the cooling water flows through the serpentine pipe to cool the air, and the low-temperature air is blown to the air compressor to dissipate heat. At the same time, under the operation of the No. 1 guide fan and the No. 2 guide fan, part of the air is turned back from the bottom and enters the return pipe to form an air circulation, so that the air compressor can be isolated from the outside through the protective component, reducing the impact of the outside temperature on the air compressor. When the outside temperature is high, it is convenient to quickly discharge the heat generated by the continuous operation of the air compressor, thereby accelerating the heat dissipation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the vertical section structure of the protective structure in the utility model;
[0020] Figure 3 It is a schematic diagram of the side section structure of the protective structure in the utility model;
[0021] Figure 4 It is a schematic diagram of the overall structure of the heat conduction component in the utility model;
[0022] Figure 5 It is a schematic diagram of the disassembly structure of the protection component in the utility model.
[0023] In the figure: 1. gas storage tank; 101. connecting ear; 102. bolt; 103. air compressor; 2. protection component; 201. air intake pipe; 202. protection shell; 203. grille plate; 204. sound-absorbing cotton; 3. air intake three-way pipe; 301. return pipe; 302. exhaust electric valve; 303. electric reversing valve; 304. air intake fan; 305. No. 1 guide fan; 306. No. 2 guide fan; 4. heat conduction component; 401. serpentine pipe; 402. heat conduction fin; 403. No. 1 three-way pipe; 404. No. 2 three-way pipe; 405. refrigeration equipment. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 5 In an embodiment of the utility model, an air compressor protection structure includes an air storage tank 1, an air compressor device 103 is fixedly provided on the surface of the air storage tank 1, a protective component 2 is provided on the outer movable sleeve of the air storage tank 1, an air intake tee 3 is fixedly embedded and installed on one side surface of the protective component 2, air intake fans 304 are fixedly installed at both ends of the air intake tee 3, a heat conduction component 4 is fixedly embedded and installed on the upper surface of the protective component 2, the heat conduction component 4 includes a serpentine tube 401 and a heat conduction fin 402, and a plurality of heat conduction fins 402 are fixedly installed on the outer surfaces of two serpentine tubes 401.
[0026] Specifically, the protective component 2 isolates the air compressor 103 from the outside world, reduces the impact of the outside temperature on the air compressor 103, and reduces the vibration generated by the air compressor 103 during operation through the noise reduction structure of the protective component 2 itself, reduces the vibration noise transmitted to the outside world, and improves the noise reduction effect of the air compressor.
[0027] Embodiment 1
[0028] like Figure 2 and 5 As shown, in this embodiment, an air intake pipe 201 is fixedly embedded in the rear surface of the protective component 2, and the air intake pipe 201 is connected to the air intake end of the air compressor 103; the protective component 2 includes two protective shells 202 and a grille plate 203, the grille plate 203 is fixedly installed between the two protective shells 202, and the inner surface of the inner protective shell 202 is fixedly installed with sound-absorbing cotton 204.
[0029] In this embodiment, for the sake of clarity of description, the grille plate 203 is fixedly installed between two protective shells 202 as an example. A portion of the noise generated by the vibration is absorbed by the sound-absorbing cotton 204, and the remaining portion is refracted between the grille plate 203 and the two protective shells 202, thereby reducing the noise transmitted from the protective component 2. This makes it easier to reduce the vibration generated by the air compressor 103 during operation through the protective component 2, reduce the vibration noise transmitted to the outside world, and improve the noise reduction effect on the air compressor.
[0030] like Figure 2 and 3 As shown, in this embodiment, a plurality of connecting ears 101 are symmetrically fixedly installed on the outer surface of the gas storage tank 1, and bolts 102 are movably embedded and installed inside the connecting ears 101. The bolts 102 penetrate the connecting ears 101 and are screwed together with the protective component 2.
[0031] During specific implementation, by screwing the bolt 102 and the protection component 2 together, the protection component 2 can be quickly installed and removed from the gas storage tank 1, which facilitates maintenance of the air compressor 103.
[0032] Embodiment 2
[0033] On the basis of the first embodiment, in order to solve the problem that the protective component 2 in the first embodiment covers the air compressor 103 and the heat is not easy to dissipate.
[0034] like Figure 2-5As shown, in this embodiment, an electric reversing valve 303 is fixedly embedded and installed on the outer surface of the air intake three-way pipe 3, and a return pipe 301 is fixedly embedded and installed at the lower end of the outer surface of the air intake three-way pipe 3. The return pipe 301 passes through the protective component 2 and is fixedly connected to the protective component 2. A No. 1 guide fan 305 is fixedly installed inside the return pipe 301; an exhaust electric valve 302 is fixedly embedded and installed on the other side of the protective component 2, and the other side of the upper surface of the inner part of the protective component 2 is fixedly installed by a bracket. There is a No. 2 guide fan 306; one end of the two serpentine tubes 401 is fixedly connected to a No. 1 three-way tube 403, and the other end surface of the two serpentine tubes 401 is fixedly connected to a No. 2 three-way tube 404, both the No. 1 three-way tube 403 and the No. 2 three-way tube 404 pass through the protective component 2 and are fixedly connected to the protective component 2, and a refrigeration device 405 is fixedly installed on the upper surface of the protective component 2, and one end of the No. 1 three-way tube 403 and the No. 2 three-way tube 404 are respectively fixedly connected to the water inlet and water outlet of the refrigeration device 405.
[0035] During specific implementation, when the outside temperature is low, air enters from one end of the air intake three-way pipe 3 and is discharged from the exhaust electric valve 302 to dissipate heat. When the outside temperature is high, the exhaust electric valve 302 is closed, and the electric reversing valve 303 is reversed to connect the air intake three-way pipe 3 with the return pipe 301, and one end of the air intake three-way pipe 3 is closed. The air intake fan 304 is turned on to blow air to the heat transfer component 4, and the refrigeration equipment 405 is turned on to make the cooling water flow through the serpentine pipe 401 to cool the air. The low-temperature air is blown to the air compressor 103 to dissipate heat. At the same time, under the operation of the No. 1 guide fan 305 and the No. 2 guide fan 306, part of the air is turned back from the bottom and enters the inside of the return pipe 301 to form an air circulation, so that the air compressor 103 can be isolated from the outside through the protective component 2, reducing the influence of the outside temperature on the air compressor 103. When the outside temperature is high, it is convenient to quickly discharge the heat generated by the continuous operation of the air compressor, thereby accelerating the heat dissipation effect.
[0036] In the present invention, in order to facilitate the operator to control the present invention, a PLC controller and a temperature sensor can be set up, and the No. 1 guide fan 305, the No. 2 guide fan 306, the intake fan 304, the electric reversing valve 303, the exhaust electric valve 302 and the temperature sensor are all electrically connected to the PLC controller. The PLC controller and the temperature sensor are existing technologies and will not be described in detail here.
[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An air compressor protection structure, comprising an air storage tank (1), wherein an air compressor device (103) is fixedly provided on the surface of the air storage tank (1), characterized in that: The outer movable sleeve of the gas storage tank (1) is provided with a protective component (2), a side surface of the protective component (2) is fixedly embedded with an air intake tee (3), both ends of the air intake tee (3) are fixedly installed with air intake fans (304), and the upper surface of the protective component (2) is fixedly embedded with a heat conduction component (4), the heat conduction component (4) comprises a serpentine tube (401) and heat conduction fins (402), and a plurality of the heat conduction fins (402) are fixedly installed on the outer surfaces of two serpentine tubes (401).
2. The air compressor protection structure according to claim 1, characterized in that: A plurality of connection ears (101) are symmetrically and fixedly mounted on the outer surface of the gas storage tank (1), a bolt (102) is movably embedded in the connection ears (101), and the bolt (102) passes through the connection ears (101) and is screwed together with the protection component (2).
3. The air compressor protection structure according to claim 1, characterized in that: An air intake pipe (201) is fixedly embedded in the rear surface of the protection component (2), and the air intake pipe (201) is connected to the air intake end of the air compressor (103).
4. The air compressor protection structure according to claim 1, characterized in that: The protection assembly (2) comprises two protection shells (202) and a grille plate (203); the grille plate (203) is fixedly installed between the two protection shells (202); and sound-absorbing cotton (204) is fixedly installed on the inner surface of the protection shell (202) located inside.
5. The air compressor protection structure according to claim 1, characterized in that: An electric reversing valve (303) is fixedly embedded in the outer surface of the air intake three-way pipe (3), and a return pipe (301) is fixedly embedded in the lower end of the outer surface of the air intake three-way pipe (3). The return pipe (301) passes through the protective component (2) and is fixedly connected to the protective component (2). A first guide fan (305) is fixedly installed inside the return pipe (301).
6. The air compressor protection structure according to claim 1, characterized in that: An exhaust electric valve (302) is fixedly embedded in the other side surface of the protection component (2), and a second guide fan (306) is fixedly installed obliquely on the other side of the internal upper surface of the protection component (2) via a bracket.
7. The air compressor protection structure according to claim 1, characterized in that: One end of the two serpentine tubes (401) is fixedly connected to a No. 1 three-way tube (403), and the other end surface of the two serpentine tubes (401) is fixedly connected to a No. 2 three-way tube (404). Both the No. 1 three-way tube (403) and the No. 2 three-way tube (404) penetrate the protection component (2) and are fixedly connected to the protection component (2). A refrigeration device (405) is fixedly installed on the upper surface of the protection component (2), and one end of the No. 1 three-way tube (403) and the No. 2 three-way tube (404) are respectively fixedly connected to the water inlet and water outlet of the refrigeration device (405).
