Disc brake assembly
By designing the rotation structure of the hydraulic cylinder and connecting rod in the disc brake and the combination of air groove and heat dissipation holes, the deformation problems caused by poor contact between the brake disc and calipers and high temperature are solved, and the braking effect and service life are improved.
Patent Information
- Application Number
- CN202421116077.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing disc brakes have poor stability during use, resulting in poor contact between the brake disc and the caliper. The long-term use causes the brake disc temperature to rise rapidly, deformation and damage, and reduce service life.
A disc brake assembly including mounting plate, fixing frame, hydraulic cylinder, connecting rod, clamp and brake disc is designed. The clamp is brought close to the rotation of the hydraulic cylinder and connecting rod, thereby improving the contact stability between the caliper and the brake disc. and set air troughs and heat dissipation holes on the brake disc to enhance heat dissipation function, and use high temperature and wear-resistant layer materials to extend service life.
Improves braking effect and service life, enhances the stability of the clamp through the design of hydraulic cylinders and connecting rods, improves the heat dissipation performance of the air grooves and heat dissipation holes, and high temperature resistance and wear-resistant layers extend the service life of the brake disc .
Smart Images

Figure CN222185571U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of disc brakes, in particular to a disc brake assembly. Background Art
[0002] The rotating element in the disc brake friction pair is a metal disc that works on the end face, called a brake disc. The friction element clamps the brake disc from both sides to produce braking. The fixed element has various structural forms. Disc brakes can be roughly divided into two types: caliper disc type and full disc type. Disc brakes are hydraulic, controlled by hydraulics. The main components include brake discs, slave cylinders, brake calipers, oil pipes, etc. Disc brakes have fast heat dissipation, light weight, simple structure, and easy adjustment. Especially under high load, they have good high temperature resistance, stable braking effect, and are not afraid of mud and water invasion. When driving in winter and under harsh road conditions, many cars use disc brakes with flat brake discs, perforated brake discs, and scored brake discs. Among them, the scored brake discs have better braking effect and ventilation and heat dissipation capabilities.
[0003] However, the disc brakes currently on the market have poor stability during use, resulting in poor contact between the brake disc and the caliper. In addition, after long-term use, the temperature of the brake disc rises rapidly, and the brake disc is deformed and damaged due to excessive temperature, which reduces the service life.
[0004] Therefore, it is necessary to provide a disc brake assembly to solve the above technical problems. Utility Model Content
[0005] The utility model provides a disc brake assembly, which solves the problem that the disc brake in the existing market has poor stability during use, resulting in poor contact between the brake disc and the caliper, and the temperature of the brake disc rises rapidly after long-term use, and the brake disc is deformed and damaged due to the excessive temperature, thereby reducing the service life.
[0006] The utility model provides a disc brake assembly, comprising: a mounting plate and a brake disc, a fixing frame fixedly mounted on the bottom of the mounting plate, a fixing block fixedly mounted inside the fixing frame, hydraulic cylinders rotatably mounted on both ends of the fixing block, and the number of the hydraulic cylinders is two, connecting pieces are rotatably mounted on one end of the two hydraulic cylinders, connecting rods are rotatably mounted on both ends of the two connecting pieces, and the number of the connecting rods is four, rotating pieces are fixedly mounted on the bottoms of the two connecting pieces, one end of the two rotating pieces is rotatably mounted on the fixing frame, a clamping plate is fixedly mounted between one ends of every two connecting rods, and the number of the clamping plates is two, and the two clamping plates are rotatably mounted on the fixing frame.
[0007] Preferably, the brake disc is located between the two clamping plates, and heat dissipation holes are equidistantly provided in an annular shape on both sides of the outside of the brake disc, and the number of the heat dissipation holes is multiple.
[0008] Preferably, the brake disc is provided with equidistant annular air grooves inside, and the number of the air grooves is multiple.
[0009] Preferably, the brake disc comprises a base layer, and a high temperature resistant layer is attached to an outer side of the base layer.
[0010] Preferably, a wear-resistant layer is attached to the outer side of the high temperature resistant layer.
[0011] Preferably, the wear-resistant layer is made of ceramic coating.
[0012] Compared with the related art, the disc brake assembly provided by the utility model has the following beneficial effects:
[0013] The brake is installed on the car through the cooperation of the mounting plate and the bolts. When braking is required, the two hydraulic cylinders are extended. Since the hydraulic cylinders and the fixed block are rotated, the hydraulic cylinders and the connecting rod are rotated, and the clamping plates and the fixed frame are rotated, the two clamping plates are close to each other. The two clamping plates are used to install calipers. The calipers contact the brake disc, and then the brake disc stops rotating, effectively completing the braking. The rotating part greatly improves the stability of the clamping plate rotation, thereby improving the braking effect. The structure is simple and easy to use.
[0014] Long-term braking of the brake disc will generate high temperature, which can easily cause the brake disc to deform, thus affecting the braking effect. When the brake disc rotates, air enters the interior of the brake disc through the air slot and is discharged through the heat dissipation holes, thus having a good heat dissipation function and greatly improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic structural diagram of a preferred embodiment of a disc brake assembly provided by the utility model;
[0016] Figure 2 for Figure 1 Schematic diagram of the splint installation structure shown;
[0017] Figure 3 for Figure 1 The cross-sectional structure diagram of the brake disc shown;
[0018] Figure 4 for Figure 1 Schematic diagram of the brake disc structure is shown.
[0019] In the figure: 1. mounting plate; 2. fixing frame; 3. fixing block; 4. hydraulic cylinder; 5. connecting part; 6. rotating part; 7. connecting rod; 8. clamping plate; 9. brake disc; 901. base layer; 902. high temperature resistant layer; 903. wear-resistant layer; 10. heat dissipation hole; 11. air slot. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0021] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 ,in Figure 1 A schematic structural diagram of a preferred embodiment of a disc brake assembly provided by the utility model; Figure 2 for Figure 1 Schematic diagram of the splint installation structure shown; Figure 3 for Figure 1 The cross-sectional structure diagram of the brake disc shown; Figure 4 for Figure 1 The schematic diagram of the brake disc structure shown in the figure is a disc brake assembly, comprising: a mounting plate 1 and a brake disc 9, a fixing frame 2 is fixedly mounted on the bottom of the mounting plate 1, a fixing block 3 is fixedly mounted inside the fixing frame 2, hydraulic cylinders 4 are rotatably mounted on both ends of the fixing block 3, and the number of hydraulic cylinders 4 is two, a connecting member 5 is rotatably mounted on one end of the two hydraulic cylinders 4, a connecting rod 7 is rotatably mounted on both ends of the two connecting members 5, and the number of connecting rods 7 is four, a rotating member 6 is fixedly mounted on the bottom of the two connecting members 5, one end of the two rotating members 6 is rotatably mounted on the fixing frame 2, and a fixed member 6 is fixedly mounted between one end of each two connecting rods 7 There are two clamping plates 8, both of which are rotatably mounted on the fixing frame 2. The brake is mounted on the car by the cooperation of the mounting plate 1 and the bolts. When braking is required, the two hydraulic cylinders 4 are extended. Since the hydraulic cylinders 4 are rotatably mounted on the fixing block 3, the hydraulic cylinders 4 and the connecting rod 7 are rotated, and the clamping plates 8 are rotatably mounted on the fixing frame 2, so that the two clamping plates 8 are close to each other. The two clamping plates 8 are used to install calipers, and the calipers are in contact with the brake disc 9, so that the brake disc 9 stops rotating, effectively completing braking, and the rotating member 6 greatly improves the stability of the rotation of the clamping plates 8, thereby improving the braking effect. The structure is simple and easy to use.
[0022] The brake disc 9 is located between the two clamping plates 8. Both sides of the outside of the brake disc 9 are equidistantly provided with heat dissipation holes 10, and the number of the heat dissipation holes 10 is multiple. The inside of the brake disc 9 is equidistantly provided with air grooves 11, and the number of the air grooves 11 is multiple. Long-term braking of the brake disc 9 will generate high temperature, and the high temperature will easily cause the brake disc 9 to deform, thereby affecting the braking effect. When the brake disc 9 rotates, air enters the inside of the brake disc 9 through the air grooves 11, and is discharged through the heat dissipation holes 10, thereby having a good heat dissipation function, which greatly improves practicality.
[0023] The brake disc 9 includes a base layer 901, a high temperature resistant layer 902 is adhered to the outer side of the base layer 901, a wear-resistant layer 903 is adhered to the outer side of the high temperature resistant layer 902, the wear-resistant layer 903 is made of ceramic paint, and the high temperature resistant layer 902 is made of silicone high temperature resistant paint. The high temperature resistant layer 902 enables the sleeve to have good high temperature resistance and avoids deformation of the brake disc 9 due to high temperature after long-term use. The wear-resistant layer 903 improves the wear resistance of the brake disc 9 and further extends the service life of the brake disc 9.
[0024] The working principle of a disc brake assembly provided by the utility model is as follows:
[0025] The first step: install the brake on the car through the cooperation of the mounting plate 1 and the bolts. When braking is needed, the two hydraulic cylinders 4 are extended. Since the hydraulic cylinder 4 and the fixed block 3 are rotatably installed, the hydraulic cylinder 4 and the connecting rod 7 are rotated, and the clamping plate 8 and the fixing frame 2 are rotatably installed, so that the two clamping plates 8 are close to each other. The two clamping plates 8 are used to install calipers. The calipers contact the brake disc 9, and then the brake disc 9 stops rotating, effectively completing the braking. The rotating member 6 greatly improves the stability of the rotation of the clamping plate 8, thereby improving the braking effect. The structure is simple and easy to use.
[0026] Step 2: Long-term braking of the brake disc 9 will generate high temperature, which can easily cause the brake disc 9 to deform, thereby affecting the braking effect. When the brake disc 9 rotates, air enters the interior of the brake disc 9 through the wind slot 11, and is then discharged through the heat dissipation holes 10, thereby having a good heat dissipation function, which greatly improves practicality. The material of the wear-resistant layer 903 is ceramic coating, and the material of the high-temperature resistant layer 902 is silicone high-temperature resistant coating. The high-temperature resistant layer 902 enables the shaft sleeve to have good high-temperature resistance, thereby avoiding deformation of the brake disc 9 due to high temperature due to long-term use. The wear-resistant layer 903 improves the wear resistance of the brake disc 9, further extending the service life of the brake disc 9.
[0027] Compared with the related art, the disc brake assembly provided by the utility model has the following beneficial effects:
[0028] The brake is installed on the car through the cooperation of the mounting plate 1 and the bolts. When braking is required, the two hydraulic cylinders 4 are extended. Since the hydraulic cylinder 4 and the fixing block 3 are rotatably installed, the hydraulic cylinder 4 and the connecting rod 7 are rotated, and the clamping plate 8 and the fixing frame 2 are rotatably installed, so that the two clamping plates 8 are close to each other. The two clamping plates 8 are used to install calipers. The calipers contact the brake disc 9, so that the brake disc 9 stops rotating, and the braking is effectively completed. The rotating member 6 greatly improves the stability of the rotation of the clamping plate 8, thereby improving the braking effect. The structure is simple and convenient to use.
[0029] Long-term braking of the brake disc 9 will generate high temperature, which can easily cause the brake disc 9 to deform, thereby affecting the braking effect. When the brake disc 9 rotates, air enters the interior of the brake disc 9 through the air groove 11 and is then discharged through the heat dissipation holes 10, thereby having a good heat dissipation function and greatly improving practicality.
[0030] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A disc brake assembly, comprising: The mounting plate (1) and the brake disc (9) are characterized in that: a fixing frame (2) is fixedly mounted on the bottom of the mounting plate (1), a fixing block (3) is fixedly mounted inside the fixing frame (2), hydraulic cylinders (4) are rotatably mounted on both ends of the fixing block (3), and the number of the hydraulic cylinders (4) is two, a connecting member (5) is rotatably mounted on one end of each of the two hydraulic cylinders (4), connecting rods (7) are rotatably mounted on both ends of the two connecting members (5), and the number of the connecting rods (7) is four, a rotating member (6) is fixedly mounted on the bottom of each of the two connecting members (5), one end of each of the two rotating members (6) is rotatably mounted on the fixing frame (2), a clamping plate (8) is fixedly mounted between one end of each two connecting rods (7), and the number of the clamping plates (8) is two, and the two clamping plates (8) are rotatably mounted on the fixing frame (2).
2. A disc brake assembly according to claim 1, characterized in that: The brake disc (9) is located between the two clamping plates (8), and heat dissipation holes (10) are equidistantly provided in annular shapes on both sides of the outside of the brake disc (9), and there are a plurality of heat dissipation holes (10).
3. A disc brake assembly according to claim 2, characterized in that: The brake disc (9) is provided with equidistant annular air grooves (11) inside, and the number of the air grooves (11) is multiple.
4. A disc brake assembly according to claim 3, characterized in that: The brake disc (9) comprises a base layer (901), and a high temperature resistant layer (902) is attached to an outer side of the base layer (901).
5. A disc brake assembly according to claim 4, characterized in that: A wear-resistant layer (903) is attached to the outer side of the high temperature resistant layer (902).
6. A disc brake assembly according to claim 5, characterized in that: The material of the wear-resistant layer (903) is ceramic coating.
