Uniform heating device for alloy steel processing
The uniform heating device addresses the issue of non-uniform heating in alloy steel processing by using a lifting and positioning system with a hydraulic cylinder to enhance contact area and stability, resulting in improved heating uniformity and reduced vibration.
Patent Information
- Application Number
- CN202323299365.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-05
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-05
AI Technical Summary
The existing alloy steel heating devices have a simple structure, leading to fixed contact areas between the alloy steel and the environment, which affects heating uniformity.
A uniform heating device with a lifting structure, positioning structures, and hydraulic cylinder system to increase the contact area between the steel and hot air, and include a transmission and swing mechanism to stabilize the steel during heating.
Improves heating uniformity by increasing the contact area and reducing vibration impact, while also enhancing stability and sealing effects, thus ensuring consistent heating.
Smart Images

Figure CN222187783U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alloy steel processing, in particular to a uniform heating device for alloy steel processing. Background Art
[0002] Alloy steel is an iron-carbon alloy made by adding an appropriate amount of one or more alloying elements to ordinary carbon steel. Depending on the added elements, alloy steel can obtain special properties such as high strength, high toughness, wear resistance, corrosion resistance, low temperature resistance, high temperature resistance, and non-magneticity. Common alloying elements include manganese, silicon, phosphorus, etc.
[0003] Alloy steel heating furnace is a kind of equipment used to heat alloy steel to the required temperature to achieve softening and plastic deformation of the material. There are many heating methods for heating furnaces, such as resistance heating, gas heating, arc heating, etc. Among them, resistance heating is one of the most commonly used heating methods. Its principle is to pass current through a resistor to make the resistor heat up and heat the alloy steel.
[0004] For example, the patent number disclosed on the China Patent Network is: 201410672671.2, and the patent name is: Steel heating device, including a furnace body that can accommodate long strips of steel, a rack for placing steel arranged in the furnace body, and a top cover arranged on the furnace body. A plurality of air nozzles are arranged around the furnace body, and the plurality of air nozzles are respectively connected to one end of an air pipe for conveying water vapor, and the other ends of the plurality of air pipes are connected to a water vapor generator. An exhaust pipe is arranged on the top cover, and high-temperature water vapor is used to heat the steel. The heating is fast, the thermal efficiency is high, the heating effect is good, and after the heating is completed, the water vapor can be directly discharged through the exhaust pipe without polluting the environment.
[0005] However, the structure of the existing steel heating device is relatively simple, and the contact area between the alloy steel directly placed inside the heating device and the environment is fixed, which affects the heating uniformity of the steel.
[0006] Therefore, it is necessary to redesign the uniform heating device for alloy steel processing. Utility Model Content
[0007] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a uniform heating device for alloy steel processing, which has the advantage of improving the uniformity of heating and solves the problem that the structure of the existing steel heating device is relatively simple, and the contact area between the alloy steel directly placed inside the heating device and the environment is fixed, which affects the heating uniformity of the steel.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a uniform heating device for alloy steel processing, comprising a heating box;
[0009] Steel material set inside the heating box;
[0010] The interior of the heating box is provided with a lifting structure for lifting the steel;
[0011] The left and right sides of the inner wall of the heating box are provided with positioning structures for fixing the steel;
[0012] The lifting structure includes a transmission box fixedly connected to the bottom of the heating box, a hydraulic cylinder fixedly connected to the bottom of the inner wall of the transmission box, the output end of the hydraulic cylinder sequentially passes through the transmission box and the heating box and extends to the interior of the heating box, the heating box and the transmission box are both slidably connected to the output end of the hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected to a support plate located inside the heating box, and the steel is placed on top of the support plate.
[0013] As a preferred embodiment of the utility model, the positioning structure includes connecting blocks fixedly connected to the left and right sides of the inner wall of the heating box, a rocker arm located inside the connecting block is provided inside the heating box, the rocker arm and the connecting block are movably connected via a pin shaft, a positioning plate is fixedly connected to the side of the rocker arm away from the connecting block, and the side of the positioning plate away from the rocker arm is in contact with the surface of the steel.
[0014] As a preferred embodiment of the utility model, a transmission rod is provided inside the transmission box, the top end of the transmission rod passes through the transmission box and the heating box and extends to the inside of the heating box, the transmission rod is located on the inner side of the rocker arm, and the surface of the transmission rod is fixedly connected with a sliding rod located inside the rocker arm, and the sliding rod is slidably connected to the rocker arm.
[0015] As a preferred embodiment of the utility model, the bottom of the transmission rod and the output end of the hydraulic cylinder are fixedly connected to a piston plate located inside the transmission box, and the left and right sides of the top of the inner wall of the transmission box are fixedly connected to a partition plate located inside the piston plate, and the partition plate is slidably connected to the piston plate.
[0016] As a preferred embodiment of the present invention, a rubber strip is fixedly connected to the bottom of the piston plate, and a side of the rubber strip away from the piston plate is in contact with the surfaces of the partition plate and the transmission box respectively.
[0017] As a preferred embodiment of the present invention, the support plate and the positioning plate are both supported by bending the filter screen.
[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0019] 1. The utility model starts the hydraulic cylinder, and the output end of the hydraulic cylinder pushes the support plate to rise and fall vertically, which can greatly increase the contact area between the steel and the hot air, improve the structural functionality of the existing steel heating device, and increase the contact area between the alloy steel inside the heating device and the environment, thereby avoiding affecting the heating uniformity of the steel.
[0020] 2. The utility model provides a connecting block, a swing rod and a positioning plate, so that the steel can be squeezed and fixed when it is lifted to a high position, thereby reducing the impact of vibration on the stability of the steel.
[0021] 3. The utility model can control the stable swing of the swing rod and the swing angle of the swing rod by arranging the transmission rod and the sliding rod.
[0022] 4. The utility model can utilize the power of the hydraulic cylinder by providing a piston plate and a dividing plate, thus saving the operation steps of additionally providing a driving device.
[0023] 5. The utility model can improve the sealing effect of the piston plate and prevent the piston plate from leaking by providing a rubber strip.
[0024] 6. The utility model manufactures the positioning plate and the support plate through the filter screen, which can facilitate air flow and prevent uneven heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0027] Figure 3 It is a schematic diagram of the main cross-section of the local structure of the utility model.
[0028] In the figure: 1. Heating box; 2. Steel; 3. Lifting structure; 4. Positioning structure; 5. Transmission box; 6. Hydraulic cylinder; 7. Support plate; 8. Connecting block; 9. Rocker arm; 10. Positioning plate; 11. Transmission rod; 12. Sliding rod; 13. Piston plate; 14. Partition plate; 15. Rubber strip. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] like Figures 1 to 3 As shown, the utility model provides a uniform heating device for alloy steel processing, comprising a heating box 1;
[0031] A steel material 2 disposed inside the heating box 1;
[0032] A lifting structure 3 for lifting the steel material 2 is provided inside the heating box 1;
[0033] Positioning structures 4 for fixing the steel material 2 are provided on the left and right sides of the inner wall of the heating box 1;
[0034] The lifting structure 3 includes a transmission box 5 fixedly connected to the bottom of the heating box 1, and a hydraulic cylinder 6 is fixedly connected to the bottom of the inner wall of the transmission box 5. The output end of the hydraulic cylinder 6 passes through the transmission box 5 and the heating box 1 in sequence and extends to the inside of the heating box 1. The heating box 1 and the transmission box 5 are both slidably connected to the output end of the hydraulic cylinder 6. The output end of the hydraulic cylinder 6 is fixedly connected to a support plate 7 located inside the heating box 1, and the steel 2 is placed on the top of the support plate 7.
[0035] refer to Figure 3 The positioning structure 4 includes connecting blocks 8 fixedly connected to the left and right sides of the inner wall of the heating box 1. A rocker arm 9 located inside the connecting block 8 is arranged inside the heating box 1. The rocker arm 9 and the connecting block 8 are movably connected through a pin shaft. A positioning plate 10 is fixedly connected to the side of the rocker arm 9 away from the connecting block 8. The side of the positioning plate 10 away from the rocker arm 9 contacts the surface of the steel 2.
[0036] As a technical optimization solution of the utility model, by providing the connecting block 8, the rocker rod 9 and the positioning plate 10, the steel material 2 can be squeezed and fixed when it is lifted to a high place, thereby reducing the impact of vibration on the stability of the steel material 2.
[0037] refer to Figure 3 A transmission rod 11 is arranged inside the transmission box 5. The top end of the transmission rod 11 passes through the transmission box 5 and the heating box 1 and extends to the inside of the heating box 1. The transmission rod 11 is located on the inner side of the rocker arm 9. A sliding rod 12 located inside the rocker arm 9 is fixedly connected to the surface of the transmission rod 11. The sliding rod 12 is slidably connected to the rocker arm 9.
[0038] As a technical optimization solution of the utility model, by providing the transmission rod 11 and the slide rod 12, the swing rod 9 can be controlled to swing stably, and the swing angle of the swing rod 9 can be controlled.
[0039] refer to Figure 3 The bottom of the transmission rod 11 and the output end of the hydraulic cylinder 6 are fixedly connected to a piston plate 13 located inside the transmission box 5, and the left and right sides of the top of the inner wall of the transmission box 5 are fixedly connected to a partition plate 14 located inside the piston plate 13, and the partition plate 14 is slidably connected to the piston plate 13.
[0040] As a technical optimization solution of the present invention, by providing the piston plate 13 and the partition plate 14, the power of the hydraulic cylinder 6 can be utilized, saving the operation steps of additionally providing the driving device.
[0041] refer to Figure 3A rubber strip 15 is fixedly connected to the bottom of the piston plate 13 , and a side of the rubber strip 15 away from the piston plate 13 is in contact with the surfaces of the partition plate 14 and the transmission box 5 respectively.
[0042] As a technical optimization solution of the present invention, by providing the rubber strip 15 , the sealing effect of the piston plate 13 can be improved to prevent the piston plate 13 from leaking.
[0043] refer to Figure 3 The support plate 7 and the positioning plate 10 are both supported by the bending of the filter screen.
[0044] As a technical optimization solution of the utility model, the positioning plate 10 and the support plate 7 are manufactured by using a filter, which can facilitate air flow and prevent uneven heating.
[0045] The working principle and use process of the utility model are as follows: when in use, first place the steel 2 on the surface of the support plate 7 and start the hydraulic cylinder 6. The output end of the hydraulic cylinder 6 pushes the support plate 7 to rise and fall vertically. At the same time, the piston plate 13 installed on the surface of the hydraulic cylinder 6 can extract the air inside the transmission box 5 during the rising process, so that the piston plate 13 connected to the transmission rod 11 moves downward. During the movement of the transmission rod 11, the sliding rod 12 is driven to slide inside the swing rod 9. The swing rod 9 is squeezed and swings with the pin shaft inside the connecting block 8 as the axis. When the positioning plate 10 at the inner end of the swing rod 9 contacts with the steel 2, the effect of positioning the steel 2 during the lifting process is achieved.
[0046] To sum up: the uniform heating device for alloy steel processing can greatly increase the contact area between the steel 2 and the hot air by starting the hydraulic cylinder 6, and the output end of the hydraulic cylinder 6 pushes the support plate 7 to rise and fall vertically, thereby improving the structural functionality of the existing steel 2 heating device, and increasing the contact area between the alloy steel 2 moved inside the heating device and the environment, thereby avoiding affecting the heating uniformity of the steel 2.
[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A uniform heating device for alloy steel processing, comprising a heating box (1); A steel material (2) arranged inside the heating box (1); Features: The heating box (1) is provided with a lifting structure (3) for lifting the steel material (2); Positioning structures (4) for fixing the steel material (2) are provided on the left and right sides of the inner wall of the heating box (1); The lifting structure (3) comprises a transmission box (5) fixedly connected to the bottom of the heating box (1); a hydraulic cylinder (6) is fixedly connected to the bottom of the inner wall of the transmission box (5); an output end of the hydraulic cylinder (6) passes through the transmission box (5) and the heating box (1) in sequence and extends to the interior of the heating box (1); the heating box (1) and the transmission box (5) are both slidably connected to the output end of the hydraulic cylinder (6); the output end of the hydraulic cylinder (6) is fixedly connected to a support plate (7) located inside the heating box (1); and the steel material (2) is placed on top of the support plate (7).
2. The uniform heating device for alloy steel processing according to claim 1, characterized in that: The positioning structure (4) comprises a connecting block (8) fixedly connected to the left and right sides of the inner wall of the heating box (1); a rocker arm (9) located inside the connecting block (8) is arranged inside the heating box (1); the rocker arm (9) and the connecting block (8) are movably connected via a pin; a positioning plate (10) is fixedly connected to the side of the rocker arm (9) away from the connecting block (8); and the side of the positioning plate (10) away from the rocker arm (9) contacts the surface of the steel material (2).
3. The uniform heating device for alloy steel processing according to claim 2, characterized in that: A transmission rod (11) is arranged inside the transmission box (5), the top end of the transmission rod (11) penetrates the transmission box (5) and the heating box (1) and extends into the interior of the heating box (1), the transmission rod (11) is located on the inner side of the swing rod (9), the surface of the transmission rod (11) is fixedly connected with a sliding rod (12) located inside the swing rod (9), and the sliding rod (12) is slidably connected to the swing rod (9).
4. The uniform heating device for alloy steel processing according to claim 3 is characterized in that: The bottom of the transmission rod (11) and the output end of the hydraulic cylinder (6) are both fixedly connected to a piston plate (13) located inside the transmission box (5), and the left and right sides of the top of the inner wall of the transmission box (5) are both fixedly connected to a partition plate (14) located inside the piston plate (13), and the partition plate (14) is slidably connected to the piston plate (13).
5. The uniform heating device for alloy steel processing according to claim 4, characterized in that: A rubber strip (15) is fixedly connected to the bottom of the piston plate (13), and a side of the rubber strip (15) away from the piston plate (13) is in contact with the surfaces of the partition plate (14) and the transmission box (5) respectively.
6. The uniform heating device for alloy steel processing according to claim 2, characterized in that: The support plate (7) and the positioning plate (10) are both supported by bending the filter screen.
