Copper bar bending size detection tool
By designing a copper bar bending size detection tool for including detection seats, clamps and multiple detection modules, the problems of unstable placement of copper bars and low measurement efficiency in the prior art are solved, and fast and accurate multi-dimensionality Size inspection improves work efficiency and reduces costs.
Patent Information
- Application Number
- CN202420213103.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-30
AI Technical Summary
The existing copper bar bending parts detection tooling is unstable when handling excessive copper bars, has low measurement efficiency, and requires frequent movement to measure dimensions in different directions, resulting in reduced working efficiency.
A copper row bending dimension detection tool is designed, including a detection seat, clamp, width detection module, curved surface detection module, structural special shape detection module and bending detection module. Through structures such as contour blocks and threaded rods, rapid Fixed and moved reduce, improving detection efficiency.
The inspection tool can quickly and accurately measure the multi-dimensional dimensions of the copper row, reducing the movement of products and inspection tools, improving work efficiency, and reducing production costs.
Smart Images
Figure CN222188089U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper bar bending detection, in particular to a copper bar bending size detection tool. Background Art
[0002] In the production of copper busbar bending parts, in order to ensure the qualification of the products, full-size inspection of the products is required. Due to the different factory conditions of each factory, the methods of measuring the size of the bending parts are also different. At present, the main methods of measuring copper busbar bending parts are three-coordinate measuring instrument measurement, self-made inspection tooling and vernier caliper. Among them, the self-made inspection tooling has the fastest inspection efficiency, but it cannot produce the correct value. Each factory needs to make a choice according to its own situation.
[0003] At present, in the prior art, for example, a Chinese patent with announcement number CN216757699U discloses a copper bar bending size detection tool. The device is arranged on a workbench through a movable frame, on which a second grating scale is provided, and the sliding direction of the second reading head on the second grating scale is perpendicular to the sliding direction of the first reading head on the first grating scale. The optical signal generated by the optical principle of the grating scale is converted and processed by photoelectric components to detect the length dimension of the first dimension and the width dimension of the second dimension of the copper bar bending part, thereby achieving the purpose of measuring the dimensions of the copper bar bending part in multiple dimensions at the same time and improving the measurement efficiency. However, when using it, it will be found that the copper bar that is too long is not easy to be stably placed on the workbench, resulting in a long placement time. In addition, in order to measure the dimensions in different directions, the device also needs to move the swing direction of the copper bar, further reducing the work efficiency. In view of this, we propose a copper bar bending size detection tool. Utility Model Content
[0004] The main purpose of the utility model is to provide a copper busbar bending size detection tool, which can solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model proposes a copper busbar bending size detection tool, comprising a detection seat, a clamp detachably connected to the detection seat, a copper busbar product is arranged on the detection seat, a detection structure is arranged on the top of the detection seat, and an equal height block is placed on the top of the detection seat, and the detection structure comprises:
[0006] A width detection module is provided on the top of the detection seat;
[0007] A curved surface detection module, wherein the outer wall of the width detection module is detachably connected to the curved surface detection module;
[0008] A structural profile detection module is detachably connected to a side of the curved surface detection module away from the width detection module.
[0009] Preferably, the inner wall of the width detection module is threadedly connected to a threaded rod, the outer wall of the threaded rod is threadedly connected to a movable plate, the outer wall of the movable plate is slidably connected to the inner wall of the width detection module, and the outer wall of the movable plate is clamped with an equal-height stopper, and the threaded rod is rotated to drive the movable plate to move on the inner wall of the width detection module, thereby changing the width between the width detection module and the equal-height stopper, and using this width to detect the width dimensions of different copper busbar products.
[0010] Preferably, the curved surface detection module is provided with a curved surface, and the structural profile detection module is provided with a profiled groove. The curved surface detection module is squeezed from two sides by the width detection module and the structural profile detection module, and the width detection module and the structural profile detection module are fixed by a clamp, so that the curved surface detection module is fixed.
[0011] Preferably, a bevel angle detection module is provided on the side of the structural profile detection module away from the curved surface detection module, and a bevel is provided on the bevel angle detection module. By providing equal height blocks between the structural profile detection module and the bevel angle detection module, it is convenient to avoid the special-shaped parts of the copper busbar product.
[0012] Preferably, the bevel angle detection module is detachably connected to a bending detection module on one side away from the structural special-shaped detection module, and a bending groove is provided on the bending detection module. The bevel angle detection module is squeezed from two sides by the equal height block and the bending detection module, and the equal height block and the bending detection module are fixed by the clamp, so that the bevel angle detection module is fixed.
[0013] Preferably, the outer wall of the bending detection module is detachably connected to the length detection module, the inner wall of the length detection module is clamped with a reference rod 1, the inner wall of the length detection module is slidably connected with a reference plate 1, the inner wall of the detection seat is clamped with a reference rod 2, the inner wall of the detection seat is slidably connected with a reference plate 2, and a slide groove is provided on the detection seat to facilitate the sliding of the reference plate 2, and the width of the slide groove is equal to the width of the reference plate 2 plus the tolerance range of the copper busbar product length.
[0014] The utility model provides a copper busbar bending size detection tooling, which has the following beneficial effects:
[0015] (1) The copper busbar bending size detection tooling places the product on the detection structure and allows the product to pass through the reference rod 1 and the reference rod 2. If the product cannot pass through, the subsequent detection work can be abandoned and the product is regarded as unqualified. If it is qualified, the reference plate 1 and the reference plate 2 are moved to confirm whether the length dimension of the copper busbar product is correct, observe whether the copper busbar product at the width detection module can enter the interior of the width detection module to complete the width dimension detection, observe whether the curved surface on the copper busbar product is tightly attached to the curved surface on the curved surface detection module to complete the curved surface dimension detection, observe whether the structural special-shaped part on the copper busbar product can enter the special-shaped groove on the structural special-shaped detection module to complete the structural special-shaped dimension detection, observe whether the inclined surface on the copper busbar product is tightly attached to the inclined surface on the inclined surface angle detection module to complete the inclined surface dimension detection, which is convenient and quick, and the detection work can be completed without excessive movement of products and detection measuring tools, thereby improving work efficiency.
[0016] (2) When the copper busbar bending size detection tool is in use, the detection modules are placed on the detection seat in sequence according to the size of the copper busbar product to be detected. At the same time, multiple groups of equal-height blocks are arranged at the bottom of each detection module on the detection structure to increase the height, so as to improve the utilization rate of each detection module, reduce the production of repeated detection modules, and reduce production costs. Each detection module and the equal-height blocks are fixed on the detection seat by a clamp, which is convenient and quick, thereby improving the utilization rate of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the exploded view of part of the structure of the utility model;
[0020] Figure 3 It is a schematic diagram of the cross-sectional structure of the width detection module and equal height stopper of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the height equalization block and length detection module of the utility model;
[0022] Figure 5 It is a partial cross-sectional view of the detection seat and a schematic diagram of the reference plate structure of the utility model.
[0023] Explanation of the accompanying numbers: 1. Detection seat; 2. Clamp; 3. Copper busbar product; 4. Detection structure; 41. Width detection module; 42. Curved surface detection module; 43. Structural shape detection module; 44. Bevel angle detection module; 45. Bending detection module; 46. Length detection module; 5. Contour block; 6. Threaded rod; 7. Movable plate; 8. Contour stopper; 9. Reference rod one; 10. Reference plate one; 11. Reference rod two; 12. Reference plate two.
[0024] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 5 The utility model proposes a copper busbar bending size detection tooling, including a detection seat 1, a clamp 2 is detachably connected to the detection seat 1, and the clamp 2 is provided with multiple groups, which are respectively distributed on a width detection module 41, a structural profile detection module 43, a contour block 5, and a length detection module 46. A copper busbar product 3 is arranged on the detection seat 1, a detection structure 4 is arranged on the top of the detection seat 1, and a contour block 5 is placed on the top of the detection seat 1. The device is provided with multiple groups of contour blocks 5, and the shape and thickness of the contour blocks 5 have various specifications. The bottom of each detection module of the device is placed with a contour block 5, but the number and shape of each contour block 5 can be different. The detection structure 4 includes a width detection module 41, and the width detection module 41 is arranged on the top of the detection seat 1. The outer wall of the width detection module 41 is detachably connected with a curved surface detection module 42, and the side of the curved surface detection module 42 away from the width detection module 41 is detachably connected with a structural profile detection module 43.
[0027] In the utility model, in order to facilitate the detection of the width of different copper busbar products 3, we have a threaded rod 6 threadedly connected to the inner wall of the width detection module 41, and a movable plate 7 threadedly connected to the outer wall of the threaded rod 6. The outer wall of the movable plate 7 is slidably connected to the inner wall of the width detection module 41, and the outer wall of the movable plate 7 is clamped with an equal-height stopper 8. By rotating the threaded rod 6, the movable plate 7 is driven to move on the inner wall of the width detection module 41, thereby changing the width between the width detection module 41 and the equal-height stopper 8, and using this width to detect the width dimensions of different copper busbar products 3. A curved surface is provided on the curved surface detection module 42, and a special-shaped groove is provided on the structural special-shaped detection module 43. The curved surface detection module 42 is squeezed from two sides by the width detection module 41 and the structural special-shaped detection module 43, and the width detection module 41 and the structural special-shaped detection module 43 are fixed by the clamp 2 to fix the curved surface detection module 42.
[0028] Furthermore, a bevel angle detection module 44 is provided on the side of the structural profile detection module 43 away from the curved surface detection module 42, and a bevel angle detection module 44 is provided with a bevel. By providing an equal height block 5 between the structural profile detection module 43 and the bevel angle detection module 44, it is convenient to avoid the irregularly shaped parts of the copper busbar product 3. A bending detection module 45 is detachably connected to the side of the bevel angle detection module 44 away from the structural profile detection module 43, and a bending groove is provided on the bending detection module 45. The bevel angle detection module 44 is squeezed from two sides by the equal height block 5 and the bending detection module 45, and the equal height block 5 and the bending detection module 45 are fixed by the clamp 2, so that the bevel angle detection module 44 is fixed.
[0029] Furthermore, the outer wall of the bending detection module 45 is detachably connected to the length detection module 46, the inner wall of the length detection module 46 is clamped with a reference rod 9, the inner wall of the length detection module 46 is slidably connected with a reference plate 10, the inner wall of the detection seat 1 is clamped with a reference rod 2 11, and the inner wall of the detection seat 1 is slidably connected with a reference plate 2 12, so that the product passes through the reference rod 1 9 and the reference rod 2 11, and while completing the product size detection, a certain limit work is performed on the product, which is convenient for detection work at other positions. A slide groove 1 is provided on the length detection module 46 to facilitate the sliding of the reference plate 10 on the inner wall of the slide groove 1, and a slide groove 2 is provided on the detection seat 1 to facilitate the sliding of the reference plate 2 12 on the inner wall of the slide groove 2. The width of the slide groove 2 is equal to the width of the reference plate 2 12 plus the tolerance range of the length of the copper busbar product 3.
[0030] When in use, firstly, according to the required inspection size of the copper busbar product 3, the inspection modules are placed on the inspection seat 1 in sequence. The bottom of each inspection module on the inspection structure 4 is provided with a plurality of groups of equal height blocks 5 for height increase, so as to improve the utilization rate of each inspection module, reduce the production of repeated inspection modules, and reduce the production cost. Each inspection module and the equal height blocks 5 are fixed on the inspection seat 1 by the clamp 2, which is convenient and fast, and improves the utilization rate of the device;
[0031] By placing the copper busbar product 3 on the detection structure 4, the copper busbar product 3 is made to pass through the reference rod 1 9 and the reference rod 2 11. If it cannot pass through, the subsequent detection work can be abandoned and it is regarded as an unqualified product. If it is qualified, the reference plate 1 10 and the reference plate 2 12 are moved to confirm whether the length dimension of the copper busbar product 3 is correct, observe whether the copper busbar product 3 at the width detection module 41 can enter the interior of the width detection module 41, complete the width dimension detection, observe whether the curved surface on the copper busbar product 3 is tightly attached to the curved surface on the curved surface detection module 42, complete the curved surface dimension detection, observe whether the structural special-shaped part on the copper busbar product 3 can enter the special-shaped groove on the structural special-shaped detection module 43, complete the structural special-shaped dimension detection, observe whether the inclined surface on the copper busbar product 3 is tightly attached to the inclined surface on the inclined surface angle detection module 44, complete the inclined surface dimension detection, which is convenient and fast, and the detection work can be completed without excessive movement of products and detection measuring tools, thereby improving work efficiency.
[0032] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A copper busbar bending dimension detection tool, comprising a detection seat (1), characterized in that: The detection seat (1) is detachably connected to a clamp (2), a copper busbar product (3) is arranged on the detection seat (1), a detection structure (4) is arranged on the top of the detection seat (1), an equal height block (5) is placed on the top of the detection seat (1), and the detection structure (4) comprises: A width detection module (41), wherein the width detection module (41) is arranged on the top of the detection seat (1); A curved surface detection module (42), wherein the outer wall of the width detection module (41) is detachably connected to the curved surface detection module (42); A structural profile detection module (43), wherein a side of the curved surface detection module (42) away from the width detection module (41) is detachably connected to the structural profile detection module (43).
2. A copper busbar bending size detection tool according to claim 1, characterized in that: The inner wall of the width detection module (41) is threadedly connected to a threaded rod (6), the outer wall of the threaded rod (6) is threadedly connected to a movable plate (7), the outer wall of the movable plate (7) is slidably connected to the inner wall of the width detection module (41), and the outer wall of the movable plate (7) is clamped with an equal height stopper (8).
3. The copper busbar bending size detection tool according to claim 1 is characterized in that: The curved surface detection module (42) is provided with a curved surface, and the structural profile detection module (43) is provided with a profiled groove.
4. A copper busbar bending size detection tool according to claim 3, characterized in that: A bevel angle detection module (44) is provided on a side of the structural profile detection module (43) away from the curved surface detection module (42), and a bevel is provided on the bevel angle detection module (44).
5. A copper busbar bending size detection tool according to claim 4, characterized in that: A side of the bevel angle detection module (44) away from the structural profile detection module (43) is detachably connected to a bending detection module (45), and a bending groove is provided on the bending detection module (45).
6. A copper busbar bending size detection tool according to claim 5, characterized in that: The outer wall of the bending detection module (45) is detachably connected to a length detection module (46), the inner wall of the length detection module (46) is clamped with a reference rod (9), and the inner wall of the length detection module (46) is The wall is slidably connected with a reference plate 1 (10), and the inner wall of the detection seat (1) is clamped with a reference rod 2 (11). The inner wall of the detection seat (1) is slidably connected with a second reference plate (12).