Storage tank liquid level monitoring sensor
Through modular design and adjustable protective sleeves and installation mechanisms, the difficulty of installation and disassembly of existing liquid level monitoring sensors is solved, achieving more efficient maintenance and reducing risks.
Patent Information
- Application Number
- CN202420995018.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-09
AI Technical Summary
Existing level monitoring sensors increase maintenance complexity and risk due to customized design, installation and disassembly difficulties.
The modular design adopts an adjustable setting of the sensor protective case and the installation mechanism, and the protective sleeve and adjusting parts are used to achieve flexible connection and rapid disassembly, reducing installation difficulty and improving maintenance efficiency.
It realizes flexible connection and simple disassembly between the sensor and the tank, reduces installation difficulty, greatly improves maintenance efficiency and reduces maintenance risks.
Smart Images

Figure CN222188457U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid level monitoring sensors, in particular to a tank liquid level monitoring sensor. Background Art
[0002] In spacecraft, tanks are mainly used for the storage of liquid media, such as fuel, oxidizer, etc. According to their structural type and working principle, they can be divided into surface tension tanks, diaphragm tanks, capsule tanks, membrane box tanks, etc. These tanks are generally spherical or spherical in shape, and the processing technology is relatively mature. However, in order to meet the needs of aircraft, there are also special-shaped tanks, such as elliptical cone structures, whose main body shape is elliptical and the interior is a hollow structure; tank liquid level monitoring is an important part of ensuring the safe and stable operation of spacecraft. However, in the existing tank liquid level monitoring technology, there are some significant limitations, especially in the removal and installation of sensors;
[0003] Existing liquid level monitoring sensors are customized and tightly integrated with the tank, which means that during the installation process, the sensor needs to be accurately matched and positioned with the tank to ensure accurate monitoring of liquid level changes. However, this tightly integrated design makes it extremely difficult to remove or replace the sensor, which not only requires the removal of other components connected to the sensor, but may even require the disassembly of the entire tank structure, thus increasing the complexity and risk of maintenance. Therefore, we make improvements to this and propose a tank liquid level monitoring sensor. Summary of the invention
[0004] The purpose of the utility model is to solve the problem that the existing liquid level monitoring sensors are all customized, tightly integrated with the storage tank, and are not easy to disassemble and assemble.
[0005] In order to achieve the above-mentioned purpose of the invention, the utility model provides a tank liquid level monitoring sensor to improve the above-mentioned problem.
[0006] The specific application is as follows:
[0007] A tank liquid level monitoring sensor comprises a sensor probe, a sensor protective shell is arranged on the sensor probe, a protective fixing mechanism is connected to the sensor protective shell, the protective fixing mechanism comprises a protective sleeve, an adjusting piece is arranged between the protective sleeve and the sensor protective shell, and a mounting mechanism is inserted between the adjusting piece, the protective sleeve and the sensor protective shell, the protective sleeve and the sensor protective shell are adjustable, and the protective sleeve is separated from the mounting mechanism after being away from the sensor protective shell.
[0008] As a preferred technical solution of the present application, the adjusting member includes two slots opened on the protective sleeve, and connecting plates are inserted into the two slots. A stud is inserted into one of the connecting plates, and one end of the stud is fixedly connected to the sensor protective shell.
[0009] As a preferred technical solution of the present application, the outer surface of the stud is threadedly connected with a hand nut, and the hand nut is located on a side of the connecting plate away from the sensor protective shell.
[0010] As a preferred technical solution of the present application, a connecting shaft is plugged into another connecting plate, and one end of the connecting shaft is fixedly connected to the sensor protective shell.
[0011] As a preferred technical solution of the present application, a hand bolt is threadedly connected to one side of the protective sleeve, and one end of the hand bolt extends into one of the slots and contacts the connecting plate.
[0012] As a preferred technical solution of the present application, a side groove is formed on a side of the protective sleeve close to the hand-tightening bolt, and a side surface of the side groove is in contact with the hand-tightening bolt.
[0013] As a preferred technical solution of the present application, a spring is arranged in the slot, and two ends of the spring are fixedly connected to the connecting plate and the slot respectively.
[0014] As a preferred technical solution of the present application, the mounting mechanism includes an L-shaped mounting frame, and the top end of the L-shaped mounting frame is inserted between the protective sleeve, the sensor protective shell and the two connecting plates.
[0015] As a preferred technical solution of the present application, a mounting hole and a limiting groove are provided on the L-shaped mounting frame, and the inner wall of the limiting groove is in contact with the sensor protective shell.
[0016] As a preferred technical solution of the present application, a limiting strip is also fixedly connected to the L-shaped mounting frame, and one end of the protective sleeve close to the sensor protective shell is inserted between the limiting strip and the L-shaped mounting frame.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] In the scheme of this application:
[0019] In order to solve the problem that the existing liquid level monitoring sensors in the prior art are customized, tightly integrated with the storage tank, and are not easy to disassemble and assemble, the present application adopts a modular design, so that the connection between the sensor and the storage tank is more flexible and simple, and the mounting mechanism is used to fix the storage tank, and the sensor protective shell is connected to the mounting mechanism through a protective cover and an adjusting member, and the protective cover and the sensor protective shell are adjustable. When the protective cover is away from the sensor protective shell, the sensor protective shell can be separated from the mounting mechanism by pulling. During installation, the protective cover and the sensor protective shell only need to be plugged into the mounting mechanism to achieve quick installation and disassembly. This design not only reduces the difficulty of installation, but also greatly improves the maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the structure of the tank liquid level monitoring sensor provided in this application;
[0021] Figure 2 The tank liquid level monitoring sensor provided in this application Figure 1 A rear view structural diagram of ;
[0022] Figure 3 A schematic diagram of the structure of the installation mechanism of the tank liquid level monitoring sensor provided in this application;
[0023] Figure 4 The tank liquid level monitoring sensor provided in this application Figure 1 Schematic diagram of the structure viewed from above;
[0024] Figure 5 An exploded view of the protective fixing mechanism of the tank liquid level monitoring sensor provided in this application;
[0025] Figure 6 A schematic diagram of the structure of the protective cover of the tank liquid level monitoring sensor provided in the present application protecting the sensor probe;
[0026] Figure 7 A schematic diagram of the structure of the spring of the tank liquid level monitoring sensor provided in this application.
[0027] Indicated in the figure:
[0028] 1. Sensor probe; 101. Sensor protective shell; 2. Protective fixing mechanism; 201. Protective cover; 202. Slot; 203. Connecting plate; 204. Stud; 205. Hand nut; 206. Side groove; 207. Hand bolt; 208. Connecting shaft; 209. Spring; 3. Mounting mechanism; 301. L-shaped mounting bracket; 302. Mounting hole; 303. Limiting groove; 304. Limiting strip. DETAILED DESCRIPTION
[0029] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0030] As mentioned in the background technology, existing liquid level monitoring sensors are customized and tightly integrated with the tank, which means that during the installation process, the sensor needs to be accurately matched and positioned with the tank to ensure that the liquid level changes can be accurately monitored. However, this tightly integrated design makes it extremely difficult to remove or replace the sensor, as it is necessary not only to remove other components connected to the sensor, but even to disassemble the entire tank structure, thereby increasing the complexity and risk of maintenance.
[0031] In order to solve this technical problem, the utility model provides a tank liquid level monitoring sensor, which is used for monitoring the tank liquid level.
[0032] Specifically, please refer to Figure 1-Figure 5 , the tank level monitoring sensor specifically includes:
[0033] A sensor probe 1 is provided with a sensor protective shell 101, and a protective fixing mechanism 2 is connected to the sensor protective shell 101. The protective fixing mechanism 2 includes a protective sleeve 201, and an adjusting member is provided between the protective sleeve 201 and the sensor protective shell 101. A mounting mechanism 3 is inserted between the adjusting member, the protective sleeve 201 and the sensor protective shell 101. The protective sleeve 201 and the sensor protective shell 101 are adjustable, and the protective sleeve 201 is separated from the mounting mechanism 3 after being away from the sensor protective shell 101.
[0034] The tank liquid level monitoring sensor provided by the utility model adopts a modular design, so that the connection between the sensor and the tank is more flexible and simple. The mounting mechanism 3 is used for fixing to the tank. The sensor protective shell 101 is connected to the mounting mechanism 3 through the protective sleeve 201 and the adjusting member. The protective sleeve 201 and the sensor protective shell 101 are adjustable. When the protective sleeve 201 is away from the sensor protective shell 101, the sensor protective shell 101 can be separated from the mounting mechanism 3 by pulling the sensor protective shell 101. During installation, it is only necessary to plug the protective sleeve 201 and the sensor protective shell 101 into the mounting mechanism 3 to achieve quick installation and disassembly. This design not only reduces the difficulty of installation, but also greatly improves the maintenance efficiency.
[0035] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.
[0036] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0037] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0038] Example 1, please refer to Figure 1-Figure 5 A tank liquid level monitoring sensor comprises a sensor probe 1, a sensor protection shell 101 is arranged on the sensor probe 1, a protection fixing mechanism 2 is connected to the sensor protection shell 101, the protection fixing mechanism 2 comprises a protection sleeve 201, an adjustment member is arranged between the protection sleeve 201 and the sensor protection shell 101, and a mounting mechanism 3 is inserted between the adjustment member, the protection sleeve 201 and the sensor protection shell 101, the protection sleeve 201 and the sensor protection shell 101 are adjustable, and the protection sleeve 201 is separated from the mounting mechanism 3 after being away from the sensor protection shell 101. The mounting mechanism 3 is used for fixing with the tank, the sensor protection shell 101 is connected with the mounting mechanism 3 through the protective sleeve 201 and the adjusting part, the protective sleeve 201 and the sensor protection shell 101 are adjustable, when the protective sleeve 201 is away from the sensor protection shell 101, the sensor protection shell 101 can be separated from the mounting mechanism 3 by pulling, and during installation, it is only necessary to plug the protective sleeve 201 and the sensor protection shell 101 with the mounting mechanism 3 to realize quick installation and disassembly. This design not only reduces the difficulty of installation, but also greatly improves the maintenance efficiency.
[0039] Further, such as Figure 1-Figure 5 As shown, the adjustment member includes two slots 202 opened on the protective sleeve 201, and connecting plates 203 are inserted into the two slots 202. A stud 204 is inserted into one of the connecting plates 203, and one end of the stud 204 is fixedly connected to the sensor protective shell 101. The connecting plate 203 can move in the slot 202 to adjust the distance between the protective sleeve 201 and the sensor protective shell 101.
[0040] Further, such as Figure 1 As shown, the outer surface of the stud 204 is threadedly connected with a hand nut 205 , and the hand nut 205 is located on the side of the connecting plate 203 away from the sensor protective shell 101 . After tightening the hand nut 205 , the corresponding connecting plate 203 can be fixed.
[0041] Further, such as Figure 2 As shown, a connecting shaft 208 is inserted into the other connecting plate 203 , one end of the connecting shaft 208 is fixedly connected to the sensor protective shell 101 , and the connecting shaft 208 cooperates with the stud 204 to achieve the connection between the two connecting plates 203 and the sensor protective shell 101 .
[0042] Example 2, the tank level monitoring sensor provided in Example 1 is further optimized, specifically, as follows Figure 1 and Figure 3 As shown, the mounting mechanism 3 includes an L-shaped mounting frame 301 , and the top end of the L-shaped mounting frame 301 is inserted between the protective sleeve 201 , the sensor protective shell 101 and the two connecting plates 203 .
[0043] Further, such as Figure 2 As shown, a mounting hole 302 and a limiting groove 304 are provided on the L-shaped mounting frame 301, and the inner wall of the limiting groove 304 is in contact with the sensor protective shell 101. The L-shaped mounting frame 301 can be fixedly connected to the tank by glue, or by rivets, screws and other components in cooperation with the mounting hole 302 to achieve connection with the tank.
[0044] Further, such as Figure 2 As shown, a limiting strip 303 is also fixedly connected to the L-shaped mounting frame 301 , and one end of the protective sleeve 201 close to the sensor protective shell 101 is inserted between the limiting strip 303 and the L-shaped mounting frame 301 , and the limiting strip 303 can limit the protective sleeve 201 .
[0045] Example 3, the tank level monitoring sensor provided in Example 2 is further optimized, specifically, as follows Figure 1 As shown, one side of the protective sleeve 201 is threadedly connected with a hand bolt 207, one end of the hand bolt 207 extends into one of the slots 202 and contacts the connecting plate 203. After loosening the hand bolt 207, the protective sleeve 201 can be pushed to move to adjust the position of the protective sleeve 201, and after tightening the hand bolt 207, the position of the protective sleeve 201 can be fixed.
[0046] Further, such as Figure 1 As shown, a side groove 206 is provided on the side of the protective sleeve 201 close to the hand-tightening bolt 207, and the side surface of the side groove 206 contacts the hand-tightening bolt 207. The setting of the side groove 206 can increase the contact area between the hand-tightening bolt 207 and the protective sleeve 201, thereby improving the stability of the hand-tightening bolt 207.
[0047] The use process of the tank liquid level monitoring sensor provided by the utility model is as follows:
[0048] After the installation mechanism 3 is connected to the tank, the liquid level in the tank is monitored through the sensor probe 1. When the sensor probe 1 needs to be taken out, loosen the hand-tightening bolt 207 and then push the protective sleeve 201 away from the sensor protective shell 101 so that the protective sleeve 201 is separated from the limiting strip 303. Pull the sensor protective shell 101 upward to separate the L-shaped mounting frame 301 from the sensor protective shell 101, and then the sensor probe 1 can be taken out. During installation, plug the protective sleeve 201 and the sensor protective shell 101 with the L-shaped mounting frame 301, then push the protective sleeve 201 so that the protective sleeve 201 contacts the limiting strip 303, and then tighten the hand-tightening bolt 207.
[0049] When the sensor probe 1 is removed, loosen the hand nut 205, pull the protective cover 201 away from the sensor protective shell 101, and then rotate the protective cover 201 to the bottom of the sensor probe 1 around the stud 204, and then push the protective cover 201 so that the protective cover 201 is sleeved on the outer surface of the sensor probe 1, and then tighten the hand bolt 207. At this time, the sensor probe 1 can be protected by the protective cover 201, reducing the possibility of the sensor probe 1 being damaged by collision during the inspection process.
[0050] Example 4 further optimizes the tank level monitoring sensor provided in Example 2. Specifically, Figure 7 As shown, a spring 209 is provided in the slot 202 , and the two ends of the spring 209 are fixedly connected to the connecting plate 203 and the slot 202 respectively. The force of the spring 209 can pull the connecting plate 203 so that the protective sleeve 201 maintains the force of approaching the sensor protective shell 101 .
[0051] The use process of the tank liquid level monitoring sensor provided by the utility model is as follows:
[0052] After the installation mechanism 3 is connected to the tank, the liquid level in the tank is monitored through the sensor probe 1. When the sensor probe 1 needs to be taken out, the protective sleeve 201 is pulled away from the sensor protective shell 101 to separate the protective sleeve 201 from the limit strip 303, and the sensor protective shell 101 is pulled upward to separate the L-shaped mounting frame 301 from the sensor protective shell 101, and the sensor probe 1 can be taken out. During installation, the protective sleeve 201 and the sensor protective shell 101 are plugged together with the L-shaped mounting frame 301, and then the protective sleeve 201 is released. The force of the spring 209 pulls the protective sleeve 201 so that the protective sleeve 201 contacts the limit strip 303.
[0053] When the sensor probe 1 is removed, loosen the hand nut 205, pull the protective cover 201 away from the sensor protective shell 101, then rotate the protective cover 201 to the bottom of the sensor probe 1 around the stud 204, and then push the protective cover 201 so that the protective cover 201 is sleeved on the outer surface of the sensor probe 1. At this time, the sensor probe 1 can be protected by the protective cover 201, reducing the possibility of the sensor probe 1 being damaged by collision during the inspection process.
[0054] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0055] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.
Claims
1. A tank liquid level monitoring sensor, comprising a sensor probe (1), wherein a sensor protection shell (101) is provided on the sensor probe (1), characterized in that: The sensor protective shell (101) is connected to a protective fixing mechanism (2), the protective fixing mechanism (2) comprising a protective sleeve (201), an adjusting piece is arranged between the protective sleeve (201) and the sensor protective shell (101), and a mounting mechanism (3) is inserted between the adjusting piece, the protective sleeve (201) and the sensor protective shell (101), the protective sleeve (201) and the sensor protective shell (101) are adjustable, and the protective sleeve (201) is separated from the mounting mechanism (3) after being away from the sensor protective shell (101).
2. A tank liquid level monitoring sensor according to claim 1, characterized in that: The adjusting member comprises two slots (202) provided on the protective sleeve (201), and connecting plates (203) are inserted into the two slots (202), a stud (204) is inserted into one of the connecting plates (203), and one end of the stud (204) is fixedly connected to the sensor protective shell (101).
3. A tank liquid level monitoring sensor according to claim 2, characterized in that: The outer surface of the stud (204) is threadedly connected with a hand nut (205), and the hand nut (205) is located on a side of the connecting plate (203) away from the sensor protection shell (101).
4. A tank liquid level monitoring sensor according to claim 3, characterized in that: A connecting shaft (208) is plugged into the other connecting plate (203), and one end of the connecting shaft (208) is fixedly connected to the sensor protection shell (101).
5. A tank liquid level monitoring sensor according to claim 4, characterized in that: A hand-tightening bolt (207) is threadedly connected to one side of the protective sleeve (201), and one end of the hand-tightening bolt (207) extends into one of the slots (202) and contacts the connecting plate (203).
6. A tank liquid level monitoring sensor according to claim 5, characterized in that: A side groove (206) is formed on a side of the protective sleeve (201) close to the hand-tightening bolt (207), and a side surface of the side groove (206) is in contact with the hand-tightening bolt (207).
7. A tank liquid level monitoring sensor according to claim 4, characterized in that: A spring (209) is arranged in the slot (202), and two ends of the spring (209) are fixedly connected to the connecting plate (203) and the slot (202) respectively.
8. A tank liquid level monitoring sensor according to claim 5 or 7, characterized in that: The mounting mechanism (3) comprises an L-shaped mounting frame (301), the top end of the L-shaped mounting frame (301) being inserted between the protective sleeve (201), the sensor protective shell (101) and the two connecting plates (203).
9. A tank liquid level monitoring sensor according to claim 8, characterized in that: The L-shaped mounting frame (301) is provided with a mounting hole (302) and a limiting groove (304), and the inner wall of the limiting groove (304) is in contact with the sensor protection shell (101).
10. A tank liquid level monitoring sensor according to claim 9, characterized in that: The L-shaped mounting frame (301) is also fixedly connected to a limit strip (303), and one end of the protective sleeve (201) close to the sensor protective shell (101) is inserted between the limit strip (303) and the L-shaped mounting frame (301).
