Multi-position collision test bench

By designing a multi-position collision test bench, using a mobile seat, a motor-driven coil wheel and a wire rope system, the collision test of multiple surfaces of the battery pack is realized, and the problems of cumbersome operation and high labor intensity in the existing technology are solved. Improve work efficiency.

CN222188758UActive Publication Date: 2024-12-17XINGHUA (SHANGHAI) TESTING CO LTD
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Patent Information

Application Number
CN202420544109.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2024-12-17
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

The existing collision test bench can only perform single-sided collision experiments on the top of the battery pack. The operation steps are cumbersome, the work efficiency is low, and the staff need to move the battery pack frequently, which is highly labor-intensive.

Method used

Design a multi-position collision test bench, using a mobile seat, a motor-driven coil wheel and a wire rope system, and clamp the battery pack through threaded rod and clamp, and the slide and spring-driven collision seat are realized to achieve multiple surfaces of the battery pack at the same time. Crash testing, reducing operation steps and test time.

Benefits of technology

The collision test of multiple surfaces of the battery pack is realized simultaneously, which improves work efficiency and reduces the labor intensity of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-position collision test bench, which comprises a base, a mounting frame sleeved on the base, a clamping groove arranged in the base, a movable seat inserted in the clamping groove, a threaded rod rotatably connected in the movable seat, two clamping plates sleeved on the threaded rod, and a battery pack clamped and fixed between the two clamping plates. Sliding grooves are formed in the positions, located on the two sides of the clamping groove, in the base, sliding bases are slidably connected into the two sliding grooves, first collision bases are fixedly installed at the top ends of the two sliding bases, springs are fixedly installed on the sides, away from each other, of the two sliding bases, and the sides, away from each other, of the two springs are fixedly installed on the inner walls of the sliding grooves; and brackets are fixedly mounted on two sides of the base. The multi-position collision test bench can perform collision test on a plurality of surfaces of the battery pack at the same time at a time, reduces operation steps and test time, further improves the working efficiency of the collision test, and greatly reduces the labor intensity of workers due to the fact that the number of times of carrying and adjusting the battery pack by the workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of collision test benches, in particular to a multi-position collision test bench. Background Art

[0002] New energy vehicles refer to vehicles that use unconventional vehicle fuels as a power source (or use conventional vehicle fuels and new vehicle-mounted power devices), and integrate advanced technologies in vehicle power control and drive to form vehicles with advanced technical principles, new technologies, and new structures. Currently, most common new energy vehicles are powered by electricity, and battery packs are an indispensable component of new energy vehicles. Since cars often encounter unexpected situations and collisions while driving on the road, in order to improve the safety of new energy vehicles, it is necessary to conduct collision tests on the produced battery packs, which also requires the use of collision test benches.

[0003] The patent publication number of the inspection institute is CN213544207U, which discloses an impact collision test bench, including a bottom plate, a side plate, a top plate, a clamp body support plate, a clamp body lower plate, a stud, a clamp body upper plate, a locking nut, a slide rail, a slider, an inverted T-shaped collision body frame, a sensor, and a collision body. The upper end of the inverted T-shaped collision body frame is plugged into the top plate through a rectangular through hole, a pulley support plate is provided on one side of the upper end of the top plate, a pulley used in conjunction with the pulley support plate is provided on the upper end of the pulley support plate, a rope used in conjunction with the pulley is provided on the pulley, one end of the rope is connected to the middle of the upper end of the inverted T-shaped collision body frame, the side plate and the slide rail, and the slider and the inverted T-shaped collision body frame are all connected by threads, and the top plate and the pulley support plate, and the pulley support plate and the pulley are all connected by bolts. Compared with the prior art, the advantages of the utility model are: high flexibility and good use effect.

[0004] However, this patent still has some shortcomings. Since the car may be subjected to collisions from all directions during actual use, the battery pack needs to be fully tested. However, this type of collision test bench can only perform a single-surface collision test on the top of the battery pack through a collision body during the experiment. Therefore, during the experiment, the staff is required to constantly move the battery pack and turn the test surfaces on the battery pack to test them in turn. The operation steps are cumbersome and time-consuming, resulting in low efficiency of the collision test. In addition, it is also laborious for the staff to frequently move the battery pack, and the labor intensity during the test is high.

[0005] To this end, we propose a multi-position crash test rig. Utility Model Content

[0006] The purpose of the utility model is to provide a multi-position collision test bench to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-position collision test bench, comprising a base, a mounting frame sleeved on the base, a card slot provided in the base, a movable seat inserted in the card slot, a threaded rod rotatably connected in the movable seat, two clamping plates sleeved on the threaded rod, a battery pack clamped and fixed between the two clamping plates, sliding grooves are provided on both sides of the card slot in the base, sliding seats are slidably connected in the two sliding grooves, a first collision seat is fixedly installed on the top of the two sliding seats, a spring is fixedly installed on the side of the two sliding seats away from each other, and the two springs are fixedly installed on the side away from each other. On the inner wall of the slide groove, brackets are fixedly installed on both sides of the base, and the first winding wheels are rotatably connected in the two brackets, and the first steel wire ropes are fixedly installed on the sides of the two first collision seats away from each other, and the two first steel wire ropes are fixedly installed on the corresponding first winding wheels at one end away from each other, and a fixing bracket is fixedly installed on the top of the mounting bracket, and the second winding wheel is rotatably connected in the fixing bracket, a counterweight seat is arranged on the top of the mounting bracket, and a second collision seat is fixedly installed on the bottom end of the counterweight seat, and a second steel wire rope is fixedly installed on the top of the counterweight seat, and the end of the second steel wire rope away from the counterweight seat is fixedly installed on the second winding wheel.

[0008] Optionally, a first motor is fixedly mounted on the front end of each of the two brackets, and the output ends of the two first motors are respectively fixedly mounted on the corresponding first winding wheels. The first winding wheels are driven to rotate by the first motor, which is beneficial to the use of the device.

[0009] Optionally, the threaded rod is provided with two sections of threads facing each other, and the two clamping plates are respectively sleeved on the two sections of threads. This design is convenient for the use of the device.

[0010] Optionally, a motor is fixedly mounted on the rear end of the movable seat, and the output end of the motor is fixedly mounted on the threaded rod. The threaded rod is driven to rotate by the motor, which is beneficial to the use of the device.

[0011] Optionally, a second motor is fixedly mounted on the right side of the fixed frame, and an output end of the second motor is fixedly mounted on a second winding wheel. The second winding wheel is driven to rotate by the second motor, which is beneficial to the use of the device.

[0012] Optionally, the top of the counterweight seat is located at the front and rear parts of the fixing frame and the limiting parts are fixedly installed. The top of the mounting frame is provided with limiting grooves corresponding to the two limiting parts. The tops of the two limiting parts extend out of the limiting grooves, and the counterweight seat can be limited by the limiting parts.

[0013] Optionally, a PLC controller is fixedly installed at the front end of the mounting frame, and a plurality of ball bearings are rotatably connected to the bottom end of the movable seat, so that the operation of the device can be conveniently controlled by the PLC controller.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] Through the mutual cooperation of the moving seat, the first motor, the sliding seat, the spring, the bracket, the first winding wheel, the clamping plate, the first collision seat, the second collision seat, the counterweight seat, the fixed frame, the second winding wheel, the second wire rope, the first wire rope, the second motor, the threaded rod and the motor, multiple surfaces of the battery pack can be collision tested at the same time, which reduces the operation steps and test time, further improves the work efficiency of the collision experiment, and greatly reduces the labor intensity of the staff by reducing the number of times the staff carry and adjust the battery pack. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a multi-position collision test bench of the utility model;

[0017] Figure 2 It is a cross-sectional view of a multi-position collision test bench of the utility model;

[0018] Figure 3 It is a cross-sectional view of a movable seat in a multi-position collision test bench of the utility model;

[0019] Figure 4 The utility model is a cross-sectional view of a ball in a multi-position collision test bench.

[0020] In the figure: 1. base; 2. mounting frame; 3. slot; 4. moving seat; 5. PLC controller; 6. first motor; 7. slide slot; 8. slide seat; 9. spring; 10. bracket; 11. first winding wheel; 12. clamping plate; 13. first collision seat; 14. second collision seat; 15. counterweight seat; 16. fixing frame; 17. second winding wheel; 18. second wire rope; 19. second motor; 20. limit slot; 21. limit member; 22. battery pack; 23. threaded rod; 24. motor; 25. ball bearing; 26. first wire rope. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figures 1 to 4The utility model provides a multi-position collision test bench, including a base 1, a mounting frame 2 is sleeved on the base 1, a card slot 3 is arranged in the base 1, a movable seat 4 is inserted in the card slot 3, a threaded rod 23 is rotatably connected in the movable seat 4, two clamping plates 12 are sleeved on the threaded rod 23, a battery pack 22 is clamped and fixed between the two clamping plates 12, slide grooves 7 are arranged on both sides of the card slot 3 in the base 1, slide seats 8 are slidably connected in the two slide grooves 7, a first collision seat 13 is fixedly installed on the top of the two slide seats 8, a spring 9 is fixedly installed on the side of the two slide seats 8 away from each other, and the two springs 9 are fixedly installed on the inner wall of the slide groove 7 on the side away from each other, and the two sides of the base 1 are fixedly installed on the inner wall of the slide groove 7. A bracket 10 is fixedly installed on both sides, and a first winding wheel 11 is rotatably connected in the two brackets 10, a first steel wire rope 26 is fixedly installed on one side of the two first collision seats 13 away from each other, and the two first steel wire ropes 26 are fixedly installed on the corresponding first winding wheels 11 at one end away from each other, a fixing frame 16 is fixedly installed on the top of the mounting frame 2, and a second winding wheel 17 is rotatably connected in the fixing frame 16, a counterweight seat 15 is arranged on the top of the mounting frame 2, a second collision seat 14 is fixedly installed on the bottom end of the counterweight seat 15, a second steel wire rope 18 is fixedly installed on the top of the counterweight seat 15, and one end of the second steel wire rope 18 away from the counterweight seat 15 is fixedly installed on the second winding wheel 17.

[0023] The front ends of the two brackets 10 are fixedly installed with first motors 6, and the output ends of the two first motors 6 are respectively fixedly installed on the corresponding first winding wheels 11. The first winding wheels 11 are driven to rotate by the first motors 6, which is beneficial to the use of the device. The threaded rod 23 is provided with two sections of threads facing each other, and the two clamping plates 12 are respectively sleeved on the two sections of threads. This design is beneficial to the use of the device. The rear end of the movable seat 4 is fixedly installed with a motor 24, and the output end of the motor 24 is fixedly installed on the threaded rod 23. The threaded rod 23 is driven to rotate by the motor 24, which is beneficial to the use of the device. The right side of the fixed frame 16 is fixedly installed with a second motor 19 The output end of the second motor 19 is fixedly mounted on the second winding wheel 17. The second motor 19 drives the second winding wheel 17 to rotate, which is beneficial to the use of the device. The top of the counterweight seat 15 is located at the front and rear parts of the fixed frame 16, and the limiting members 21 are fixedly installed. The top of the mounting frame 2 corresponds to the two limiting members 21, and the limiting grooves 20 are provided at the top of the mounting frame 2. The tops of the two limiting members 21 extend out of the limiting grooves 20. The counterweight seat 15 can be limited by the limiting members 21. The front end of the mounting frame 2 is fixedly mounted with a PLC controller 5, and the bottom end of the movable seat 4 is rotatably connected with a plurality of balls 25. The PLC controller 5 is used to facilitate the control of the device to work.

[0024] Working principle: When in use, the battery pack 22 can be placed between the two clamps 12, and the switch of the motor 24 is turned on. The motor 24 drives the threaded rod 23 to rotate, so that the two clamps 12 slide toward each other to clamp and fix the battery pack 22, and then the movable seat 4 is inserted into the card slot 3, and the collision test switch is turned on. At this time, the first motor 6 drives the first winding wheel 11 to rotate. As the first steel wire rope 26 is continuously wound, the two slide seats 8 squeeze the spring 9 and drive the two first collision seats 13 to slide toward each other. The second motor 19 drives the second winding wheel 17 to rotate. As the second steel wire rope 18 is continuously wound, the counterweight seat 15 and the second collision seat 14 rise, and then the first motor 6 and the second motor 19 are powered off at the same time. At this time, the counterweight seat 15 drives the second collision seat 14 to quickly press down on the battery The top of the battery pack 22 is subjected to an impact test, and the two springs 9 drive the two slide seats 8 and the first collision seat 13 to slide quickly toward one side close to each other to perform a collision test on both sides of the battery pack 22. After the test, the movable seat 4 is slid forward out of the card slot 3, and the staff turns the front and rear ends of the battery pack 22 to both sides, and the bottom end of the battery pack 22 is turned to the top, and is clamped and fixed again by the two clamping plates 12. Then, the battery pack 22 can be subjected to a comprehensive collision test using the above principle. This multi-position collision test bench is easy to use, and can simultaneously perform collision tests on multiple surfaces of the battery pack 22 at a time through the above components, thereby reducing the operation steps and test time, further improving the work efficiency of the collision experiment, and reducing the number of times the staff carry and adjust the battery pack 22, thereby greatly reducing the labor intensity of the staff.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-position collision test bench, characterized in that: The invention comprises a base (1), wherein a mounting frame (2) is sleeved on the base (1), a slot (3) is provided in the base (1), a movable seat (4) is inserted in the slot (3), a threaded rod (23) is rotatably connected in the movable seat (4), two clamping plates (12) are sleeved on the threaded rod (23), a battery pack (22) is clamped and fixed between the two clamping plates (12), a slide groove (7) is provided on both sides of the slot (3) in the base (1), a slide seat (8) is slidably connected in the two slide grooves (7), a first collision seat (13) is fixedly installed on the top of the two slide seats (8), a spring (9) is fixedly installed on the side of the two slide seats (8) away from each other, and the two springs (9) are fixedly installed on the inner wall of the slide groove (7) on the side away from each other, and the two sides of the base (1) are A bracket (10) is fixedly installed on each of the two brackets (10), a first winding wheel (11) is rotatably connected in each of the two brackets (10), a first steel wire rope (26) is fixedly installed on the side of the two first collision seats (13) away from each other, and the two first steel wire ropes (26) are fixedly installed on the corresponding first winding wheels (11) at one end away from each other, a fixing frame (16) is fixedly installed on the top of the mounting frame (2), a second winding wheel (17) is rotatably connected in the fixing frame (16), a counterweight seat (15) is arranged on the top of the mounting frame (2), a second collision seat (14) is fixedly installed on the bottom end of the counterweight seat (15), a second steel wire rope (18) is fixedly installed on the top of the counterweight seat (15), and one end of the second steel wire rope (18) away from the counterweight seat (15) is fixedly installed on the second winding wheel (17).

2. A multi-position collision test bench according to claim 1, characterized in that: A first motor (6) is fixedly mounted on the front ends of the two brackets (10), and the output ends of the two first motors (6) are respectively fixedly mounted on corresponding first winding wheels (11).

3. The multi-position collision test bench according to claim 1, characterized in that: The threaded rod (23) is provided with two sections of threads facing each other, and the two clamping plates (12) are respectively sleeved on the two sections of threads.

4. The multi-position collision test bench according to claim 1, characterized in that: A motor (24) is fixedly mounted on the rear end of the movable seat (4), and an output end of the motor (24) is fixedly mounted on the threaded rod (23).

5. The multi-position collision test bench according to claim 1, characterized in that: A second motor (19) is fixedly mounted on the right side of the fixing frame (16), and an output end of the second motor (19) is fixedly mounted on the second winding wheel (17).

6. The multi-position collision test bench according to claim 1, characterized in that: The top of the counterweight seat (15) is located at the front and rear parts of the fixing frame (16) and fixedly mounted with limiting members (21). The top of the mounting frame (2) is provided with limiting grooves (20) corresponding to the two limiting members (21). The tops of the two limiting members (21) extend out of the limiting grooves (20).

7. The multi-position collision test bench according to claim 1, characterized in that: A PLC controller (5) is fixedly mounted on the front end of the mounting frame (2), and a plurality of balls (25) are rotatably connected to the bottom end of the movable seat (4).