Performance testing device for autoclaved aerated concrete block
Through the servo motor and cylinder-driven test bench and cutting blade, combined with the design of air pump and vacuum pump, the cutting stability and dust collection of autoclaved concrete blocks are solved, and the accuracy and environment of the test results are improved. quality.
Patent Information
- Application Number
- CN202420736463.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The autoclaved aerated concrete blocks are not stable during the cutting process, resulting in uneven notches and difficult to collect dust, which pollutes the environment.
A device including a servo motor, screw rod, test bench, extrusion plate, cylinder and cutting knife strip is designed. The servo motor drives the screw rod and test bench to move, the cylinder drives the cutting knife strip to cut, and the gas filling block is fixed after the Cutting, air pump and vacuum pump to collect dust.
It realizes stable cutting of the gas filling blocks and flat notches, improves the accuracy of the test results, and effectively collects dust, improving environmental quality.
Smart Images

Figure CN222188844U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aerated block testing, in particular to a performance testing device for autoclaved aerated concrete blocks. Background Art
[0002] Autoclaved aerated concrete blocks are a kind of porous concrete products made of fly ash, lime, cement, gypsum, slag and other raw materials, with appropriate amount of gas generating agent, regulator, bubble stabilizer, and through the process of batching, mixing, pouring, static stopping, cutting and high-pressure steaming.
[0003] After the autoclaved aerated concrete blocks are produced, in order to ensure the quality, various performance tests are required, such as compression test, density test, appearance test, etc. Before this, one aerated block needs to be divided into multiple small-sized samples for the same batch test;
[0004] However, during the cutting process, the aeration block cannot be well fixed, resulting in uneven notches during cutting, which can easily affect the test results;
[0005] In addition, dust will be generated during the cutting process. It is difficult to collect the dust and it is easy to spread and pollute the surrounding environment. Utility Model Content
[0006] In view of the deficiencies of the prior art, the utility model provides a performance testing device for autoclaved aerated concrete blocks, which overcomes the deficiencies of the prior art and effectively solves the problems of low cutting stability and difficulty in collecting dust.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A performance test device for autoclaved aerated concrete blocks, comprising a base, a servo motor is fixedly connected to the top outer wall of the base by bolts, and the output shaft of the servo motor is connected to a first screw rod by a coupling, a test bench is screwed to the outer wall of the first screw rod, and an extrusion plate is slidably connected to the top outer wall of the test bench, a second screw rod is rotatably connected to the outer wall of one side of the extrusion plate, and the second screw rod is screwed to the top outer wall of the test bench, a cylinder is arranged on the top of the test bench, and the cylinder piston rod is connected to a connecting plate, and the bottom outer wall of the connecting plate is fixedly connected to cutting blades distributed at equal distances by bolts;
[0009] The outer wall of the top of the base is fixedly connected to an air pump by bolts, and the air pump suction port is connected to an air pipe, the outer wall of the air pipe is connected to dust hoppers distributed at equal distances, and the air pump exhaust port is connected to a dust removal bag.
[0010] Preferably, the top outer wall of the base is provided with symmetrically distributed guide rods, and the bottom outer wall of the test bench is slidably connected to the outer walls of the guide rods.
[0011] Preferably, a mounting bracket is welded to the top outer wall of the base, and the cylinder is fixedly connected to the top outer wall of the mounting bracket by bolts.
[0012] Preferably, positioning columns are welded to the inner walls on both sides of the mounting frame, and the connecting plates are slidably connected to the outer walls of the positioning columns.
[0013] Preferably, a positioning plate is welded to the outer wall of the top of the test bench, and cutting grooves are provided on the outer walls of the positioning plate and the extrusion plate.
[0014] Preferably, an aeration block is placed on the top outer wall of the test bench between the positioning plate and the extrusion plate.
[0015] The beneficial effects of the utility model are:
[0016] 1. The autoclaved aerated concrete block performance test device designed in this invention, when the aerated block is placed on the test bench, the aerated block can be fixed in advance by rotating the second screw to push the extrusion plate to extrude the aerated block, thereby ensuring the stability of the subsequent cutting of the aerated block. At the same time, when the servo motor drives the first screw to rotate and control the movement of the test bench, the cutting blade can be driven up and down by the cylinder to quickly complete the cutting operation, with high efficiency and stable operation, thus ensuring the flatness of the sample notch and improving the accuracy of the test results;
[0017] 2. In the autoclaved aerated concrete block performance test device designed in this invention, the dust generated when cutting the aerated blocks can be sucked into the dust hopper in the first time to prevent the surrounding environment from being polluted. With the operation of the air pump, the dust can be effectively collected in the dust removal bag, thereby improving the environmental quality of the test work. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a front view of the overall structure of an autoclaved aerated concrete block performance test device proposed by the utility model;
[0019] Figure 2 This is a rear view of the overall structure of an autoclaved aerated concrete block performance test device proposed by the utility model;
[0020] Figure 3 This is a front view of the test bench connection structure of an autoclaved aerated concrete block performance test device proposed by the utility model;
[0021] Figure 4 The utility model discloses a rear view of a test bench connection structure of a device for testing performance of autoclaved aerated concrete blocks.
[0022] In the figure: 1. base; 2. servo motor; 3. first screw rod; 4. test bench; 5. extrusion plate; 6. second screw rod; 7. cylinder; 8. connecting plate; 9. cutting blade; 10. air pump; 11. air pipe; 12. dust hopper; 13. dust bag; 14. guide rod; 15. mounting frame; 16. positioning column; 17. positioning plate; 18. cutting groove. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] Embodiment 1, refer to Figure 1-3 A performance test device for autoclaved aerated concrete blocks comprises a base 1, a servo motor 2 is fixedly connected to the top outer wall of the base 1 by bolts, and the output shaft of the servo motor 2 is connected to a first screw rod 3 by a coupling, a test bench 4 is screwed to the outer wall of the first screw rod 3, and an extrusion plate 5 is slidably connected to the top outer wall of the test bench 4, a second screw rod 6 is rotatably connected to the outer wall of one side of the extrusion plate 5, and the second screw rod 6 is screwed to the top outer wall of the test bench 4, a cylinder 7 is arranged on the top of the test bench 4, and the piston rod of the cylinder 7 is connected to a connecting plate 8, and the bottom outer wall of the connecting plate 8 is fixedly connected to cutting blades 9 distributed at equal distances by bolts.
[0025] In this embodiment, after the aerated block is placed on the test bench 4, the aerated block can be pre-fixed by rotating the second screw 6 to push the extrusion plate 5 to extrude the aerated block, thereby ensuring the stability of subsequent cutting of the aerated block. At the same time, while the servo motor 2 drives the first screw 3 to rotate and control the movement of the test bench 4, the cutting operation can be completed quickly as the cylinder 7 drives the cutting blade 9 to move up and down, with high efficiency and stable operation, thereby ensuring the flatness of the sample notch and improving the accuracy of the test results.
[0026] Example 2, refer to Figure 2 A performance test device for autoclaved aerated concrete blocks, wherein the top outer wall of a base 1 is fixedly connected to an air pump 10 by bolts, and an air pipe 11 is connected to an air intake port of the air pump 10, and dust hoppers 12 equidistantly distributed are connected to the outer wall of the air pipe 11, and a dust bag 13 is connected to an exhaust port of the air pump 10.
[0027] In this embodiment, the dust generated when cutting the aerated block can be sucked into the dust hopper 12 in the first time to prevent the surrounding environment from being polluted. As the air pump 10 works, the dust can be collected in the dust bag 13 and effectively collected, thereby improving the environmental quality of the test work.
[0028] Reference Figure 1The top outer wall of the base 1 is provided with symmetrically distributed guide rods 14 , and the bottom outer wall of the test bench 4 is slidably connected to the outer wall of the guide rods 14 .
[0029] Reference Figure 1 A mounting frame 15 is welded to the top outer wall of the base 1, and the cylinder 7 is fixedly connected to the top outer wall of the mounting frame 15 by bolts.
[0030] Reference Figure 1 Positioning columns 16 are welded to the inner walls on both sides of the mounting frame 15 , and the connecting plate 8 is slidably connected to the outer walls of the positioning columns 16 .
[0031] Reference Figure 4 A positioning plate 17 is welded to the top outer wall of the test bench 4 , and a cutting groove 18 is provided on the positioning plate 17 and the outer wall of the extrusion plate 5 .
[0032] Reference Figure 3-4 An aeration block is placed on the top outer wall of the test bench 4 between the positioning plate 17 and the extrusion plate 5.
[0033] Working principle: first, place the aerated block on the test bench 4, then rotate the second screw 6 to push the extrusion plate 5 to extrude the aerated block, and fix the aerated block between the extrusion plate 5 and the positioning plate 17, and then start the servo motor 2, the cylinder 7 and the air pump 10 respectively. The servo motor 2 drives the first screw 3 to rotate and control the test bench 4 to move toward the cutting blade 9. As the cylinder 7 drives the cutting blade 9 to move up and down, the cutting operation can be completed quickly. In this process, as the air pump 10 works, the dust generated when cutting the aerated block can be sucked into the dust hopper 12 in the first time, and the dust is finally collected in the dust bag 13.
[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A performance test device for autoclaved aerated concrete blocks, comprising a base (1), characterized in that: The top outer wall of the base (1) is fixedly connected to a servo motor (2) by bolts, and the output shaft of the servo motor (2) is connected to a first screw rod (3) by a coupling, the outer wall of the first screw rod (3) is screwed to a test bench (4), and the top outer wall of the test bench (4) is slidably connected to an extrusion plate (5), one side outer wall of the extrusion plate (5) is rotatably connected to a second screw rod (6), and the second screw rod (6) is screwed to the top outer wall of the test bench (4), a cylinder (7) is arranged on the top of the test bench (4), and the piston rod of the cylinder (7) is connected to a connecting plate (8), and the bottom outer wall of the connecting plate (8) is fixedly connected to cutting blades (9) distributed at equal distances by bolts; The top outer wall of the base (1) is fixedly connected to an air pump (10) by bolts, and the air intake of the air pump (10) is connected to an air pipe (11), the outer wall of the air pipe (11) is connected to dust hoppers (12) distributed at equal distances, and the air exhaust of the air pump (10) is connected to a dust removal bag (13).
2. The autoclaved aerated concrete block performance testing device according to claim 1, characterized in that: The top outer wall of the base (1) is provided with symmetrically distributed guide rods (14), and the bottom outer wall of the test bench (4) is slidably connected to the outer wall of the guide rods (14).
3. The autoclaved aerated concrete block performance testing device according to claim 1, characterized in that: A mounting frame (15) is welded to the top outer wall of the base (1), and the cylinder (7) is fixedly connected to the top outer wall of the mounting frame (15) by means of bolts.
4. The autoclaved aerated concrete block performance testing device according to claim 3, characterized in that: Positioning columns (16) are welded to the inner walls on both sides of the mounting frame (15), and the connecting plate (8) is slidably connected to the outer walls of the positioning columns (16).
5. The autoclaved aerated concrete block performance testing device according to claim 1, characterized in that: A positioning plate (17) is welded to the outer wall of the top of the test bench (4), and cutting grooves (18) are provided on the outer walls of the positioning plate (17) and the extrusion plate (5).
6. The autoclaved aerated concrete block performance testing device according to claim 1, characterized in that: An aeration block is placed on the top outer wall of the test bench (4) between the positioning plate (17) and the extrusion plate (5).
