Anti-cracking flexible connection structure for new energy battery

Abstract

The utility model discloses an anti-fracture flexible connection structure for a new energy battery, which relates to the technical field of battery connection and comprises an insulating sleeve, a flange is mounted at one end of the insulating sleeve, a threaded hole is formed in the front surface of the flange, and a fixing device is movably connected to the outer wall of the flange. According to the flexible connection structure of the new energy battery, the flexible connection insulating tube, the anti-explosion inner sleeve, the copper wire, the flame-retardant fiber and the second penetrating opening are arranged, and the flexible connection insulating tube, the flame-retardant fiber, the copper wire and the anti-explosion inner sleeve are arranged, so that the safety of the flexible connection structure is improved because the flexible connection insulating tube is not easy to break; meanwhile, the flame-retardant fibers can achieve a flame-retardant effect, the copper wire is prevented from being damaged, the safety of the copper wire is greatly improved, meanwhile, the explosion-proof inner sleeve can protect the flexible connection insulation pipe, and the copper wire attached to the inner wall of the explosion-proof inner sleeve can be effectively protected; and the safety and the practicability of the flexible connection structure are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of battery connection, in particular to an anti-rupture soft connection structure for new energy batteries. Background Art

[0002] Flexible connectors are used for connecting new energy battery packs and related products. They are made of bare copper wire or tinned copper braided wire (stranded wire) through cold pressing. The copper busbar flexible connector's interface is formed using molecular diffusion welding technology in a single pass. The product features high quality, strong conductivity, high current tolerance, low resistance, and durability. Another type of flexible connector is a metal conductor with a hole cut into the connecting portion, a plastic insulating sleeve placed in the middle, and then folded to the desired shape.

[0003] 1. In the prior art, although the traditional soft connection structure can be folded according to the required shape, this structure has a complex process, especially the hidden danger of the plastic insulating sleeve being easily broken after folding. This has certain shortcomings, is not conducive to people's use, and cannot well meet people's use needs.

[0004] 2. In the existing technology, the traditional soft connection structure can be folded during use, which makes it easier for oil and dust to accumulate in the gaps of the soft connection structure. Therefore, the copper busbar and copper foil need to be cleaned before installation to ensure that there is no oil, dust and other impurities on the surface. However, it is inconvenient to clean, remove dust and oil multiple times. Utility Model Content

[0005] The utility model provides a rupture-proof soft connection structure for a new energy battery to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] A rupture-proof flexible connection structure for new energy batteries includes an insulating sleeve, a flange is installed at one end of the insulating sleeve, a threaded hole is opened on the front of the flange, a fixing device is movably connected to the outer wall of the flange, a hexagonal screw is installed on the front of the fixing device, a flexible connection insulating tube is installed on the inner wall of the insulating sleeve, an explosion-proof inner sleeve is installed on the inner wall of the flexible connection insulating tube, a copper wire is installed on the inner wall of the explosion-proof inner sleeve, a flame-retardant fiber is installed on the outer wall of the copper wire, and the surface of the insulating sleeve is coated with a nano coating.

[0008] A further improvement of the technical solution of the present invention is that: second through-holes with sizes consistent with those of the explosion-proof inner sleeve are opened on both sides of the flexible connecting insulating tube, and the outer wall of the explosion-proof inner sleeve is fitted and connected to the inner wall of the flexible connecting insulating tube.

[0009] The above-mentioned technical solution is adopted. The use of the flexible connecting insulating tube, the explosion-proof inner sleeve and the second through-hole in this solution can protect the flexible connecting insulating tube by fitting the outer wall of the explosion-proof inner sleeve with the inner wall of the flexible connecting insulating tube. It can also effectively protect the copper wire fitted with the inner wall of the explosion-proof inner sleeve, thereby greatly improving the safety and practicality of the flexible connecting structure.

[0010] A further improvement of the technical solution of the present utility model is that the interior of the explosion-proof inner sleeve is filled with flame-retardant fiber, and the outer wall of the flame-retardant fiber is fitted and connected to the outer wall of the copper wire.

[0011] The above technical solution is adopted. The use of explosion-proof inner sleeve, flame-retardant fiber and copper wire in this solution can achieve excellent permanent flame retardant and fireproof performance by filling the interior of the explosion-proof inner sleeve with flame-retardant fiber. It has good performance in preventing the spread of flame, smoke release, anti-melting and durability. At the same time, it has good thermal insulation and anti-static properties, and can provide all-round thermal protection for the copper wire.

[0012] A further improvement of the technical solution of the present utility model is that the copper wires are evenly distributed at equal distances inside the explosion-proof inner sleeve, and four groups of copper wires are provided.

[0013] The above technical solution is adopted. The use of copper wires and explosion-proof inner sleeves in this solution can achieve high conductivity by setting four groups of copper wires at the same time, which can reduce resistance, reduce energy loss, and low temperature rise. It can effectively dissipate heat under high current load and reduce temperature rise, which helps to extend the life of the equipment. It has good flexibility and can be bent and customized according to the shape and size requirements of the circuit. It is maintainable, easy to install and maintain, and reduces the complexity of repair and replacement.

[0014] A further improvement of the technical solution of the present invention is that sixteen groups of hexagonal screws are provided, and eight of the sixteen groups of hexagonal screws are installed on the front side of the fixing device and eight of the sixteen groups are installed on the back side of the fixing device.

[0015] By adopting the above technical solution, the use of the hexagonal screw and the fixing device in this solution can fix the fixing device to the flange through the hexagonal screw. The eight sets of hexagonal screws greatly improve the stability of the fixing device. At the same time, the hexagonal screws also have the advantages of easy fixing and disassembly, and not easy to slip, which greatly improves the convenience of installing the fixing device.

[0016] A further improvement of the technical solution of the present invention is that: four groups of flanges are provided, and the front faces of the four groups of flanges are each provided with eight groups of threaded holes, and the eight groups of threaded holes are arranged in a circular array on the front faces of the flanges.

[0017] By adopting the above technical solution, the flange and threaded holes in the solution are used. The flange can be used as a supporting component for the pipeline or equipment, which can improve the stability of the pipeline or equipment, reduce problems such as vibration and deformation caused by force, and facilitate disassembly. The new energy battery pack connected by the flange is relatively easy to install and disassemble, and it is also convenient for maintenance personnel to carry out maintenance.

[0018] A further improvement of the technical solution of the present utility model is that the insulating sleeve is made of polyimide, and first through-holes having a size consistent with that of the explosion-proof inner sleeve are provided on both sides of the insulating sleeve.

[0019] The above-mentioned technical solution is adopted, in which the insulating sleeve, the explosion-proof inner sleeve and the first penetration port are used. The material of the insulating sleeve is polyimide, which has excellent special properties such as high and low temperature resistance, electrical insulation, adhesion, radiation resistance, etc. At the same time, the surface of the insulating sleeve is also coated with a nano-coating. The nano-coating not only has the properties of anti-oil and oil stains, hydrophobicity and oleophobicity, but also has the characteristics of corrosion resistance and aging resistance, which greatly improves the neatness of the insulating sleeve.

[0020] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:

[0021] 1. The utility model provides a rupture-proof flexible connection structure for new energy batteries. The flexible connection structure is provided with a flexible connection insulating tube, an explosion-proof inner sleeve, a copper wire, a flame-retardant fiber, and a second through-hole. The flexible connection structure of the new energy battery is provided with a flexible connection insulating tube, a flame-retardant fiber, a copper wire, and an explosion-proof inner sleeve. Because the flexible connection insulating tube is not easy to rupture, the safety of the flexible connection structure is improved. At the same time, the flame-retardant fiber can have a flame-retardant effect, avoiding damage to the copper wire, greatly improving the safety of the copper wire. At the same time, the explosion-proof inner sleeve can not only protect the flexible connection insulating tube, but also effectively protect the copper wire that fits the inner wall of the explosion-proof inner sleeve, greatly improving the safety and practicality of the flexible connection structure.

[0022] 2. The utility model provides a rupture-proof soft connection structure for new energy batteries. It is equipped with an insulating sleeve, a flange, a threaded hole, a fixing device, a hexagonal screw, a nano-coating, and a first through-port. It can be made of polyimide, a flexible material, with excellent high and low temperature resistance, electrical insulation, adhesion, radiation resistance and other special properties. At the same time, a nano-coating is coated on the surface of the insulating sleeve. The nano-coating not only has the properties of anti-oil and oil stains, hydrophobicity and oleophobicity, but also has the characteristics of corrosion resistance and aging resistance, which greatly improves the protection effect of the insulating sleeve on the soft connection insulating tube, and also improves the neatness of the surface of the insulating sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is the structural front view of the utility model;

[0024] Figure 2 This is a left side view of the structure of the utility model;

[0025] Figure 3 This is a structural sectional view of the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the flexible connection insulating tube of the utility model;

[0027] Figure 5 This is a schematic diagram of the protective device structure of the present utility model.

[0028] In the figure: 1. Insulating sleeve; 2. Flange; 3. Threaded hole; 4. Fixing device; 5. Hexagonal screw; 6. Flexible connecting insulating tube; 7. Explosion-proof inner sleeve; 8. Copper wire; 9. Flame-retardant fiber; 10. First through-hole; 11. Second through-hole; 12. Nano coating. DETAILED DESCRIPTION

[0029] The present invention is further described in detail below with reference to the embodiments:

[0030] Example 1

[0031] like Figure 1-5 As shown, the utility model provides a rupture-proof soft connection structure for new energy batteries, including an insulating sleeve 1, a flange 2 is installed at one end of the insulating sleeve 1, a threaded hole 3 is opened on the front of the flange 2, the outer wall of the flange 2 is movably connected with a fixing device 4, the front of the fixing device 4 is installed with a hexagonal screw 5, the inner wall of the insulating sleeve 1 is installed with a soft connection insulating tube 6, the inner wall of the soft connection insulating tube 6 is installed with an explosion-proof inner sleeve 7, the inner wall of the explosion-proof inner sleeve 7 is installed with a copper wire 8, the outer wall of the copper wire 8 is installed with a flame-retardant fiber 9, and the surface of the insulating sleeve 1 is coated with a nano coating 12.

[0032] In this embodiment, the soft connection structure of the new energy battery is provided with a soft connection insulating tube 6, an explosion-proof inner sleeve 7, a copper wire 8, a flame retardant fiber 9, and a second through-hole 11. The soft connection structure is provided with a soft connection insulating tube 6, a flame retardant fiber 9, a copper wire 8, and an explosion-proof inner sleeve 7. Because the soft connection insulating tube 6 is not easy to break, the safety of the soft connection structure is improved. At the same time, the flame retardant fiber 9 can have a flame retardant effect, avoiding damage to the copper wire 8, greatly improving the safety of the copper wire 8. At the same time, the explosion-proof inner sleeve 7 can not only protect the soft connection insulating tube 6, but also effectively protect the copper wire 8 that is attached to the inner wall of the explosion-proof inner sleeve 7, greatly improving the safety and practicality of the soft connection structure.

[0033] Example 2

[0034] like Figure 1-5As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, a second through-hole 11 with a size consistent with the size of the explosion-proof inner sleeve 7 is opened on both sides of the soft connecting insulating tube 6, and the outer wall of the explosion-proof inner sleeve 7 is fitted with the inner wall of the soft connecting insulating tube 6, the interior of the explosion-proof inner sleeve 7 is filled with flame retardant fiber 9, and the outer wall of the flame retardant fiber 9 is fitted with the outer wall of the copper wire 8, the copper wire 8 is evenly distributed at equal distances inside the explosion-proof inner sleeve 7, and four groups of copper wires 8 are provided.

[0035] In this embodiment, the use of the soft connection insulating tube 6 and the explosion-proof inner sleeve 7 and the second through-hole 11, through the outer wall of the explosion-proof inner sleeve 7 and the inner wall of the soft connection insulating tube 6, can not only protect the soft connection insulating tube 6, but also effectively protect the copper wire 8 that fits the inner wall of the explosion-proof inner sleeve 7, greatly improving the safety and practicality of the soft connection structure. The use of the explosion-proof inner sleeve 7 and the flame retardant fiber 9 and the copper wire 8, by filling the flame retardant fiber 9 inside the explosion-proof inner sleeve 7, can play an excellent permanent flame retardant fireproof performance, in preventing the spread of flames and smoke release. It has good performance in terms of heat insulation, melting resistance, and durability. It also has good thermal insulation and anti-static properties, and can provide all-round thermal protection for the copper wire 8. The use of copper wire 8 and explosion-proof inner sleeve 7, by simultaneously providing four groups of copper wires 8, can achieve high conductivity, reduce resistance, reduce energy loss, low temperature rise, and effectively dissipate heat under high current load, reduce temperature rise, and help extend the life of the equipment. It has good flexibility and can be bent and customized according to the shape and size requirements of the circuit. It is maintainable, easy to install and maintain, and reduces the complexity of repair and replacement.

[0036] Example 3

[0037] like Figure 1-5 As shown, based on Example 1, the utility model provides a technical solution: preferably, sixteen groups of hexagonal screws 5 are provided, and eight of the sixteen groups of hexagonal screws 5 are installed on the front of the fixing device 4 and eight of them are installed on the back of the fixing device 4, four groups of flanges 2 are provided, and eight groups of threaded holes 3 are opened on the front of the four groups of flanges 2, and the eight groups of threaded holes 3 are all arranged in a circular array on the front of the flange 2, the insulating sleeve 1 is made of polyimide, and both sides of the insulating sleeve 1 are provided with a first through-hole 10 whose size is consistent with the size of the explosion-proof inner sleeve 7.

[0038] In this embodiment, the use of the hexagonal screw 5 and the fixing device 4 can fix the fixing device 4 to the flange 2 through the hexagonal screw 5. The eight sets of hexagonal screws 5 greatly improve the stability of the fixing device 4. At the same time, the hexagonal screw 5 also has the advantages of easy fixation and disassembly, and is not easy to slip, which greatly improves the convenience of installing the fixing device 4. The use of the flange 2 and the threaded hole 3 allows the flange 2 to serve as a supporting component for the pipeline or equipment, which can improve the stability of the pipeline or equipment, reduce problems such as vibration and deformation caused by force, and facilitate disassembly. The new energy battery pack connected to the flange 2 is relatively easy to install and disassemble, and is also convenient for maintenance personnel to perform maintenance. The use of the insulating sleeve 1, the explosion-proof inner sleeve 7 and the first through-hole 10, the insulating sleeve 1 is made of polyimide, which has excellent special properties such as high and low temperature resistance, electrical insulation, adhesion, and radiation resistance. At the same time, the surface of the insulating sleeve 1 is also coated with a nano-coating 12. The nano-coating 12 not only has the properties of anti-oil and grease, hydrophobicity and oleophobicity, but also has the characteristics of corrosion resistance and aging resistance, which greatly improves the neatness of the insulating sleeve 1.

[0039] The following is a detailed description of the working principle of the anti-rupture soft connection structure for new energy batteries.

[0040] like Figure 1-5As shown, first, before using the anti-rupture soft connection structure for the new energy battery, it is necessary to place the soft connection insulating tube 6 in a suitable position. An explosion-proof inner sleeve 7 is provided in the soft connection insulating tube 6, which can protect the soft connection insulating tube 6 and the copper wire 8. At the same time, the flame-retardant fiber 9 arranged inside the explosion-proof inner sleeve 7 can also have a flame-retardant effect, which greatly improves the safety of the anti-rupture soft connection structure for the new energy battery. At the same time, the copper wire 8 is provided with four groups, which have high conductivity, can reduce resistance, reduce energy loss, and can effectively dissipate heat under high current load, with a small temperature rise, which helps to extend the life of the equipment. At the same time, it has good flexibility and can be bent and customized according to the shape and size requirements of the circuit, which greatly improves the practicality of the anti-rupture soft connection structure for the new energy battery. Secondly, an insulating sleeve is installed on the outside of the soft connection insulating tube 6. 1. The insulating sleeve 1 is made of polyimide, which has excellent special properties such as high and low temperature resistance, electrical insulation, adhesion, and radiation resistance. At the same time, a nano coating 12 is coated on the surface of the insulating sleeve 1. The nano coating 12 not only has the properties of anti-oil and oil stains, hydrophobicity and oleophobicity, but also has the characteristics of corrosion resistance and aging resistance. It is suitable for use with a variety of materials and can achieve long-lasting and effective surface performance, which greatly improves the service life of the insulating sleeve 1. At the same time, flanges 2 are installed at both ends of the insulating sleeve 1 to facilitate fixing the soft connection insulating tube device inside the insulating sleeve 1 on the new energy battery pack. At the same time, the two groups of insulating sleeves 1 are fixedly connected by a fixing device 4. At the same time, eight groups of threaded holes are opened on the front of the fixing device 4 and are tightly threaded with the hexagonal screw 5. At the same time, the hexagonal screw 5 has the advantages of easy fixing and disassembly, and not easy to slip, which greatly improves the convenience during use.

[0041] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A rupture-proof soft connection structure for a new energy battery, comprising an insulating sleeve (1), characterized in that: A flange (2) is installed at one end of the insulating sleeve (1), a threaded hole (3) is provided on the front of the flange (2), a fixing device (4) is movably connected to the outer wall of the flange (2), a hexagonal screw (5) is installed on the front of the fixing device (4), a flexible insulating tube (6) is installed on the inner wall of the insulating sleeve (1), an explosion-proof inner sleeve (7) is installed on the inner wall of the flexible insulating tube (6), a copper wire (8) is installed on the inner wall of the explosion-proof inner sleeve (7), a flame-retardant fiber (9) is installed on the outer wall of the copper wire (8), and a nano coating (12) is coated on the surface of the insulating sleeve (1).

2. The anti-cracking soft connection structure for new energy batteries according to claim 1, characterized in that: Both sides of the flexible connecting insulating tube (6) are provided with second through openings (11) whose sizes are consistent with those of the explosion-proof inner sleeve (7), and the outer wall of the explosion-proof inner sleeve (7) is fitted and connected to the inner wall of the flexible connecting insulating tube (6).

3. The anti-cracking soft connection structure for new energy batteries according to claim 1, characterized in that: The interior of the explosion-proof inner sleeve (7) is filled with flame-retardant fibers (9), and the outer wall of the flame-retardant fibers (9) is fitted and connected to the outer wall of the copper wire (8).

4. The anti-cracking soft connection structure for new energy batteries according to claim 1, characterized in that: The copper wires (8) are evenly distributed at equal intervals inside the explosion-proof inner sleeve (7), and four groups of copper wires (8) are provided.

5. The anti-rupture soft connection structure for new energy batteries according to claim 1, characterized in that: The hexagon socket screws (5) are provided in sixteen groups, and eight of the sixteen groups of hexagon socket screws (5) are installed on the front side of the fixing device (4) and eight of the sixteen groups are installed on the back side of the fixing device (4).

6. The anti-rupture soft connection structure for new energy batteries according to claim 1, characterized in that: The flanges (2) are provided in four groups, and the front faces of the four groups of flanges (2) are each provided with eight groups of threaded holes (3), and the eight groups of threaded holes (3) are arranged in a circular array on the front faces of the flanges (2).

7. The anti-rupture soft connection structure for new energy batteries according to claim 1, characterized in that: The insulating sleeve (1) is made of polyimide, and both sides of the insulating sleeve (1) are provided with first through openings (10) whose sizes are consistent with those of the explosion-proof inner sleeve (7).

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