Pressing structure of transformer coil

By designing the compression structure of components such as servo motors, synchronous motors and electric fixtures in the transformer processing device, the problem of the device adaptability and intelligent loading of coils of different specifications is solved, and wider applicability and automated operation are achieved.

CN222190471UActive Publication Date: 2024-12-17JINXIANG COUNTRY JINKE ELECTRIC CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420854024.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-17
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing transformer processing devices cannot adapt to coils of different specifications, which limits the compatibility and scope of application of the device, and lacks intelligent loading functions, which increases the work burden of operators and reduces the automation effect.

Method used

A compression structure including servo motor, synchronous motor, bidirectional screw, clamp and electric fixture was designed. These components are controlled by the controller to achieve the compression and intelligent access of different specifications of coils, and multiple sets of electric rods and electric The fixture is automatically loaded.

Benefits of technology

The compression function of coils of different specifications is realized, the scope of application of the device is expanded, the work burden of operators is reduced, and the automation effect of the device is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222190471U_ABST
    Figure CN222190471U_ABST
Patent Text Reader

Abstract

The utility model discloses a pressing structure of a transformer coil, and relates to the technical field of transformer processing. The pressing structure of the transformer coil comprises a box body, an extending driving mechanism is fixedly installed in the box body, and an auxiliary taking mechanism is fixedly installed on one side of the front face of the box body; and the driving mechanism comprises a servo motor, and the output end of the servo motor is fixedly provided with a bidirectional screw rod. An operator controls a synchronous motor to be powered on and operate through a controller according to use requirements to drive a rotating disc to rotate, the rotating disc can drive a clamping plate of a specified specification to rotate to a specified position, and then a servo motor is powered on and operates to drive a two-way screw to rotate; the clamping plate can be driven by the rotating bidirectional screw rod to move horizontally through the screw sleeve frame, the transformer coil can be pressed through the clamping plate moving horizontally, and the function of pressing the transformer coils of different specifications is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of transformer processing, in particular to a compression structure of a transformer coil. Background Art

[0002] The transformer is a coupled inductor consisting of two or more sets of coil windings. When processing the transformer, a clamping structure is required to compress the transformer coils, thereby ensuring the controllable processing quality of the transformer and providing convenience for the subsequent stable operation of the transformer.

[0003] A clamping structure is required when processing the transformer. Among them, the "A coil clamping structure for a dry-type transformer" disclosed in the publication number "CN203706821U" has solved the various disadvantages of the clamping structure needing to be fixed by the flange extending outward from the clamp and the inconvenient assembly of the clamping structure.

[0004] However, there are still many defects in the actual use of transformer processing devices with similar structures, such as: it does not have the function of compacting transformer coils of different specifications, which makes the device easily restricted by transformer specifications, reduces the compatibility of the device, and narrows the scope of application of the device. At the same time, it does not have the function of intelligently picking up the transformer, and requires the use of external equipment for loading operations, which increases the workload of the operator and reduces the automation effect of the device. Therefore, it is necessary to design a compacting structure for the transformer coil. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a transformer coil compression structure to solve the above problems.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a transformer coil compression structure, comprising a box body, an extended driving mechanism is fixedly installed inside the box body, and an auxiliary taking mechanism is fixedly installed on one side of the front of the box body;

[0007] The driving mechanism comprises a servo motor, a bidirectional screw is fixedly mounted on the output end of the servo motor, a screw sleeve frame is threadedly mounted on the outer side of the bidirectional screw, a synchronous motor is fixedly mounted on one side of the screw sleeve frame, a turntable is fixedly mounted on the output end of the synchronous motor, and a plurality of different clamping plates are equidistantly mounted on one side of the turntable;

[0008] The auxiliary taking mechanism comprises an idle motor, and a first electric rod is fixedly installed on the output end of the idle motor.

[0009] Preferably, a hinge is fixedly installed on one side of the front of the box body, and a box door is movably installed on one side of the hinge.

[0010] Preferably, a second electric rod is fixedly mounted on the output end of the first electric rod, a third electric rod is fixedly mounted on the output end of the second electric rod, and an electric clamp is fixedly mounted on the output end of the third electric rod.

[0011] Preferably, a fixing plate is fixedly mounted on the front of the box body, the top of the fixing plate is fixedly connected to the bottom of the idle motor, and a storage box is fixedly mounted on one side of the fixing plate.

[0012] Preferably, a controller is fixedly mounted on the other side of the front of the box, and a display screen is fixedly mounted on one side of the front of the controller.

[0013] Preferably, a workbench is fixed at the center of the top of the box, and a placing table is fixedly installed on the top of the workbench.

[0014] Beneficial Effects

[0015] The utility model provides a transformer coil compression structure. Compared with the prior art, it has the following beneficial effects:

[0016] 1. The operator controls the synchronous motor to energize and run the turntable through the controller according to the use requirements. The rotating turntable can drive the splint of the specified specifications to rotate to the specified position, and then the servo motor is powered on to drive the bidirectional screw to rotate. The rotating bidirectional screw can drive the splint to move horizontally through the screw sleeve frame. The splint that moves horizontally can press the transformer coil, realizing the function of pressing transformer coils of different specifications, improving the compatibility effect of the device, expanding the scope of application of the device, and avoiding the device being restricted by the specifications of the transformer.

[0017] 2. After the first electric rod is powered on to drive the second electric rod to move vertically to the specified position, the second electric rod is powered on to drive the third electric rod to move horizontally to the specified position, and the third electric rod is powered on to drive the electric clamp to move vertically to the specified position. After the electric clamp is powered on to clamp the transformer to be compressed, the idle motor is powered on to drive the transformer to rotate to the top of the lower placement table, and then the electric clamp is powered on to place the transformer on the top of the placement table, realizing the function of intelligently taking the transformer, avoiding the need to operate the loading operation with the help of external equipment, reducing the workload of the operator, and increasing the automation effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the local structure of the driving mechanism of the utility model;

[0020] Figure 3 It is a schematic diagram of the partial structure of the auxiliary taking mechanism of the utility model.

[0021] In the figure: 1. box body; 101. box door; 2. driving mechanism; 201. servo motor; 202. bidirectional screw; 203. screw sleeve rack; 204. synchronous motor; 205. turntable; 206. clamp; 3. auxiliary picking mechanism; 301. idle motor; 302. first electric rod; 303. second electric rod; 304. third electric rod; 305. electric clamp; 4. fixing plate; 401. storage box; 5. controller; 6. workbench; 601. placement table. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides two technical solutions:

[0024] Figure 1 , Figure 2 , Figure 3 The first embodiment is shown: a transformer coil compression structure, comprising a box body 1, an extended driving mechanism 2 is fixedly installed inside the box body 1, and an auxiliary taking mechanism 3 is fixedly installed on one side of the front of the box body 1;

[0025] The driving mechanism 2 includes a servo motor 201, a bidirectional screw 202 is fixedly mounted on the output end of the servo motor 201, a screw sleeve frame 203 is threadedly mounted on the outer side of the bidirectional screw 202, a synchronous motor 204 is fixedly mounted on one side of the screw sleeve frame 203, a turntable 205 is fixedly mounted on the output end of the synchronous motor 204, and a plurality of different clamping plates 206 are equidistantly mounted on one side of the turntable 205;

[0026] The auxiliary taking mechanism 3 includes an idle motor 301, a first electric rod 302 is fixedly installed at the output end of the idle motor 301, a hinge is fixedly installed on one side of the front of the box body 1, and a box door 101 is movably installed on one side of the hinge;

[0027] A fixing plate 4 is fixedly installed on the front of the box body 1, the top of the fixing plate 4 is fixedly connected to the bottom of the idle motor 301, and a storage box 401 is fixedly installed on one side of the fixing plate 4, a controller 5 is fixedly installed on the other side of the front of the box body 1, and a display screen is fixedly installed on one side of the front of the controller 5.

[0028] After the device is installed at the designated installation position, the operator controls the synchronous motor 204 to be powered on and driven to rotate the turntable 205 through the controller 5 according to the use requirements. The rotating turntable 205 can drive the clamping plate 206 of the designated specifications to rotate to the designated position, and then the servo motor 201 is powered on to drive the bidirectional screw 202 to rotate. The rotating bidirectional screw 202 can drive the clamping plate 206 to move horizontally through the screw sleeve frame 203. The clamping plate 206 that moves horizontally can press the transformer coil, thereby realizing the function of pressing transformer coils of different specifications.

[0029] Opening the box door 101 makes it easy to perform maintenance work on the electrical equipment inside the box body 1, which provides convenience for subsequent maintenance personnel. The fixing plate 4 can ensure the stability of the installation position of the idle motor 301. The storage box 401 can facilitate storage of the transformer, which is convenient for subsequent compacting operations on the transformer. The controller 5 is powered on and operated with the electrical equipment inside the device through wires, which makes it convenient for subsequent operators to intelligently control the power-on operation of the electrical equipment inside the device. The display screen can facilitate operators to understand the operating status of the device.

[0030] Figure 1 , Figure 3 A second embodiment is shown, the main difference from the first embodiment is that a workbench 6 is fixed at the center of the top of the box body 1, and a placement table 601 is fixedly installed on the top of the workbench 6; a second electric rod 303 is fixedly installed at the output end of the first electric rod 302, a third electric rod 304 is fixedly installed at the output end of the second electric rod 303, and an electric clamp 305 is fixedly installed at the output end of the third electric rod 304.

[0031] The workbench 6 can provide an installation position for the placement table 601, and the placement table 601 can facilitate the placement of the transformer and the subsequent pressing of the transformer coil;

[0032] After the first electric rod 302 is powered on to drive the second electric rod 303 to move vertically to the specified position, the second electric rod 303 is powered on to drive the third electric rod 304 to move horizontally to the specified position, and the third electric rod 304 is powered on to drive the electric clamp 305 to move vertically to the specified position, the electric clamp 305 is powered on to clamp the transformer to be compressed, and the idle motor 301 is powered on to drive the transformer to rotate to the top of the lower placement table 601, and then the electric clamp 305 is powered on to place the transformer on the top of the placement table 601, thereby realizing the function of intelligently taking the transformer.

[0033] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A transformer coil compression structure, comprising a box (1), characterized in that: An extended driving mechanism (2) is fixedly installed inside the box (1), and an auxiliary picking mechanism (3) is fixedly installed on one side of the front of the box (1); The driving mechanism (2) comprises a servo motor (201), a bidirectional screw (202) being fixedly mounted on the output end of the servo motor (201), a screw sleeve frame (203) being threadedly mounted on the outer side of the bidirectional screw (202), a synchronous motor (204) being fixedly mounted on one side of the screw sleeve frame (203), a rotating disk (205) being fixedly mounted on the output end of the synchronous motor (204), and a plurality of different clamping plates (206) being equidistantly mounted on one side of the rotating disk (205); The auxiliary picking mechanism (3) comprises an idle motor (301), and a first electric rod (302) is fixedly mounted on the output end of the idle motor (301).

2. The transformer coil compression structure according to claim 1, characterized in that: A hinge is fixedly mounted on one side of the front of the box body (1), and a box door (101) is movably mounted on one side of the hinge.

3. The transformer coil compression structure according to claim 1, characterized in that: A second electric rod (303) is fixedly mounted on the output end of the first electric rod (302), a third electric rod (304) is fixedly mounted on the output end of the second electric rod (303), and an electric clamp (305) is fixedly mounted on the output end of the third electric rod (304).

4. The transformer coil compression structure according to claim 1, characterized in that: A fixing plate (4) is fixedly mounted on the front of the box body (1), the top of the fixing plate (4) is fixedly connected to the bottom of the idle motor (301), and a storage box (401) is fixedly mounted on one side of the fixing plate (4).

5. The transformer coil compression structure according to claim 1, characterized in that: A controller (5) is fixedly mounted on the other side of the front of the box (1), and a display screen is fixedly mounted on one side of the front of the controller (5).

6. The transformer coil compression structure according to claim 1, characterized in that: A workbench (6) is fixed at the center of the top of the box body (1), and a placement table (601) is fixedly installed on the top of the workbench (6).