Supporting frame device for long shaft machining

The support frame device addresses deformation and vibration issues in long shaft processing by using a telescopic support and replaceable bearings, ensuring stable machining and cost-effective adaptability.

CN222199703UActive Publication Date: 2024-12-20BAOJI BEDEL HYDRAULIC EQUIPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421010711.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-20
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

Long shafts and tubes in mechanical processing experience significant deformation, tool vibration, and dimensional instability due to centrifugal forces during rotation, leading to poor processing quality and safety hazards.

Method used

A support frame device with a telescopic support and detachable supporting ring structure, featuring adjustable height and replaceable bearings to stabilize long shafts, reducing deformation and vibration.

Benefits of technology

The device stabilizes long shafts during processing, ensuring precise dimensions and reducing manufacturing costs through ease of installation and adaptability to various shaft diameters.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222199703U_ABST
    Figure CN222199703U_ABST
Patent Text Reader

Abstract

The utility model provides a supporting frame device for long shaft machining and belongs to the technical field of supporting devices. Comprising a supporting frame and a supporting circular ring structure, the supporting frame is vertically arranged, the supporting frame is of a vertically telescopic lifting structure, the supporting circular ring structure is fixed to the upper portion of the supporting frame through a detachable and replaceable connecting structure, and a center circular hole of the supporting circular ring structure is used for being arranged outside the long shaft in a matched mode to support the long shaft. The device solves various problems of deformation, cutter vibration and the like caused by large swing of the tail part of a part due to centrifugal force generated when a lathe spindle drives the part to rotate during long-shaft workpiece machining, can be suitable for machining of various types of long-shaft workpieces, and is simple and convenient to install, convenient to use and low in manufacturing cost.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of supporting devices, and in particular relates to a supporting frame device for long axis processing. Background Art

[0002] There are many long shaft and long tube parts in mechanical processing. When processing the end of a long shaft or a tube, because such parts are too long, they usually extend from the rear of the machine tool spindle and are placed at a long distance behind the machine tool. Due to the long length, the long shaft behind the machine tool spindle is suspended. During the processing, the centrifugal force generated by the lathe spindle driving the parts to rotate causes the tail of the parts to swing greatly. During the processing, very serious problems such as tool vibration, dimensional instability, deformation, and clamping deformation are prone to occur. The size is difficult to control, and the form and position tolerances are even more difficult to guarantee. After the product is machined, it is easy to exceed the tolerance or be scrapped, which not only reduces the processing quality of the parts and causes great waste, but also poses a great safety hazard. Therefore, it is necessary to propose a support device for the processing of long shaft workpieces. Utility Model Content

[0003] The technical problem solved by the utility model is to provide a support frame device for long axis processing. The utility model aims to solve the various problems such as deformation and tool vibration caused by the centrifugal force generated by the rotation of the parts driven by the lathe spindle during the processing of long axis workpieces, which causes the tail of the parts to swing greatly.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A support frame device for long axis processing includes a support frame and a supporting ring structure. The support frame is vertically set up and is a lifting structure that can be telescoped up and down. The supporting ring structure is fixed to the upper part of the support frame through a detachable and replaceable connecting structure. The central circular hole of the supporting ring structure is used to adapt to the outside of the long axis to support it.

[0006] Wherein, the support frame includes a retractable support, a base is fixedly provided at the lower end of the retractable support, a triangular support is fixedly provided at the lower part of the retractable support, and a connecting seat is fixedly provided at the upper end of the retractable support.

[0007] Furthermore, the retractable support includes an outer sleeve and an inner sleeve, the inner sleeve is adapted to fit into the interior of the outer sleeve from the upper end of the outer sleeve, the lower end of the outer sleeve is connected to the base by welding, the upper end of the inner sleeve is connected to the connecting seat by welding, and the outer sleeve and the inner sleeve are fixed by tightening screws.

[0008] Furthermore, the supporting ring structure includes a bearing seat and a shaft support bearing, the shaft support bearing is installed in the inner hole of the bearing seat, one end of the inner hole of the bearing seat is provided with a stopper for limiting one end face of the bearing outer ring of the shaft support bearing, the other end of the inner hole of the bearing seat limits the other end face of the bearing outer ring of the shaft support bearing through a bearing end cover, the bearing end cover is fixedly connected to the bearing seat through an end cover fixing screw, and a connecting plate is fixedly connected to the lower part of the bearing seat.

[0009] Furthermore, the shaft support bearing is selected with appropriate specifications according to the diameter of the supported shaft, and the bearing seat is manufactured according to the specifications of the selected shaft support bearing; the shaft support bearing and the bearing seat are manufactured in multiple sets with different specifications according to long shafts of different diameters.

[0010] Furthermore, the connecting plate is provided with a bolt connection hole I, the connecting seat is provided with a bolt connection hole II, and the bolt connection hole I and the bolt connection hole II are connected by connecting bolts.

[0011] The advantages of this utility model compared with the prior art:

[0012] 1. This solution aims to manufacture a support frame device for the processing of long shafts on machine tools, and supports long shaft workpieces during the processing process. It solves the problems of deformation, tool vibration, etc. caused by the centrifugal force generated by the rotation of the parts driven by the lathe spindle during the processing of long shaft workpieces, which causes the tail of the parts to swing greatly. It can be applied to the processing of various types of long shaft workpieces, is easy to install, easy to use, and has low manufacturing cost;

[0013] 2. In this solution, the supporting ring structure is fixed to the upper part of the supporting frame through a detachable and replaceable connecting structure, and the shaft supporting bearings and bearing seats are manufactured in multiple sets of different specifications according to long shafts of different diameters. Therefore, the supporting ring structure can be replaced according to the size of the workpiece, and the supporting frame is universal, thereby increasing the scope of use and reducing manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the support frame device in the utility model;

[0015] Figure 2 This is a front structural schematic diagram of the support frame device in the utility model;

[0016] Figure 3 This is a front view of the supporting ring structure in the utility model;

[0017] Figure 4 It is a left view of the supporting ring structure in the utility model;

[0018] Figure 5 It is a top view of the supporting ring structure in the utility model. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0021] See also Figure 1-5 , describe the embodiments of the present utility model in detail.

[0022] Example: Support frame device for long axis processing, see Figure 1-2 As shown, it includes a support frame 1 and a support ring structure 2. The support frame 1 is vertically set up, and the support frame 1 is a lifting structure that can be telescopically lifted up and down. The support ring structure 2 is fixed to the upper part of the support frame 1 through a detachable and replaceable connecting structure. The central circular hole of the support ring structure 2 is used to adapt to the outside of the long axis to support it.

[0023] The utility model aims at manufacturing a support frame device for the processing of long shafts on machine tools. During the processing of long shaft workpieces, the suspended end of the long shaft can be inserted into the supporting ring structure, which solves the various problems of deformation, tool vibration, etc. caused by the centrifugal force generated by the rotation of the parts driven by the lathe spindle during the processing of long shaft workpieces, which causes the tail of the parts to swing greatly. The utility model can be applied to the processing of various types of long shaft workpieces, is easy to install, easy to use, and has low manufacturing cost.

[0024] In a specific embodiment, see Figure 1-2 As shown, the support frame 1 includes a retractable support 1-1, a base 1-6 is fixedly provided at the lower end of the retractable support 1-1, a triangular bracket 1-5 is fixedly provided at the lower part of the retractable support 1-1, and a connecting seat 1-7 is fixedly provided at the upper end of the retractable support 1-1.

[0025] The support frame structure is used to support and install the supporting ring structure.

[0026] In a specific embodiment, see Figure 1-2 As shown, the telescopic support 1-1 includes an outer sleeve 1-2 and an inner sleeve 1-3, the inner sleeve 1-3 is adapted to fit into the outer sleeve 1-2 from the upper end thereof, the lower end of the outer sleeve 1-2 is connected to the base 1-6 by welding, the upper end of the inner sleeve 1-3 is connected to the connecting seat 1-7 by welding, and the outer sleeve 1-2 and the inner sleeve 1-3 are fixed by a tightening screw 1-4.

[0027] Through the above structure, the support is set to a retractable structure, and the height of the support is changed by pulling the inner sleeve up and down. After adjustment, it is fixed by tightening screws. This structure is convenient for adjusting the height according to the diameter and height of long shaft workpieces, and the adjustment is flexible.

[0028] In a specific embodiment, see Figure 3-5 As shown, the supporting ring structure 2 includes a bearing seat 2-1 and a shaft supporting bearing 2-2. The shaft supporting bearing 2-2 is installed in the inner hole of the bearing seat 2-1. One end of the inner hole of the bearing seat 2-1 is provided with a stopper 2-3 for limiting one end face of the bearing outer ring of the shaft supporting bearing 2-2. The other end of the inner hole of the bearing seat 2-1 limits the other end face of the bearing outer ring of the shaft supporting bearing 2-2 through a bearing end cover 2-4. The bearing end cover 2-4 is fixedly connected to the bearing seat 2-1 through an end cover fixing screw 2-5. The lower part of the bearing seat 2-1 is fixedly connected with a connecting plate 2-6.

[0029] Through the above structure, the bearing is used to support the long shaft workpiece. During the rotation of the long shaft, the inner ring of the bearing will rotate with it to avoid wear on the workpiece surface.

[0030] In a specific embodiment, the shaft support bearing 2-2 is selected with appropriate specifications according to the diameter of the supported shaft, and the bearing seat 2-1 is manufactured according to the specifications of the selected shaft support bearing 2-2; the shaft support bearing 2-2 and the bearing seat 2-1 are manufactured in multiple sets of different specifications according to long shafts of different diameters.

[0031] Through the above technical solution, the supporting ring structure can be replaced according to the size of the workpiece, and the supporting frame can be universal, thereby increasing the scope of use and reducing manufacturing costs.

[0032] In a specific embodiment, the connecting plate 2-6 is provided with a bolt connecting hole Ⅰ2-7, the connecting seat 1-7 is provided with a bolt connecting hole Ⅱ1-8, and the bolt connecting hole Ⅰ2-7 and the bolt connecting hole Ⅱ1-8 are connected by a connecting bolt 3.

[0033] Through the above structure, bolt connection is adopted to realize quick disassembly and installation, which is convenient for replacing supporting ring structures of different specifications.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. Support frame device for long axis processing, Features: The invention comprises a support frame (1) and a support ring structure (2), wherein the support frame (1) is vertically erected and is a structure that can be telescopically lifted and lowered, and the support ring structure (2) is fixed to the upper part of the support frame (1) via a detachable and replaceable connection structure, and the central circular hole of the support ring structure (2) is used to fit the outside of the long axis to support it.

2. The support frame device for long axis processing according to claim 1, Features: The support frame (1) comprises a retractable support column (1-1), a base (1-6) is fixedly provided at the lower end of the retractable support column (1-1), a triangular support (1-5) is fixedly provided at the lower part of the retractable support column (1-1), and a connecting seat (1-7) is fixedly provided at the upper end of the retractable support column (1-1).

3. The support frame device for long axis processing according to claim 2, Features: The telescopic support (1-1) comprises an outer sleeve (1-2) and an inner sleeve (1-3); the inner sleeve (1-3) is adapted to fit into the inner portion of the outer sleeve (1-2) from an upper end of the outer sleeve (1-2); the lower end of the outer sleeve (1-2) is connected to a base (1-6) by welding; the upper end of the inner sleeve (1-3) is connected to a connecting seat (1-7) by welding; and the outer sleeve (1-2) and the inner sleeve (1-3) are fixed by a tightening screw (1-4).

4. The support frame device for long axis processing according to claim 2, Features: The supporting annular structure (2) comprises a bearing seat (2-1) and a shaft supporting bearing (2-2); the shaft supporting bearing (2-2) is installed in the inner hole of the bearing seat (2-1); one end of the inner hole of the bearing seat (2-1) is provided with a stopper (2-3) for limiting one end face of the bearing outer ring of the shaft supporting bearing (2-2); the other end of the inner hole of the bearing seat (2-1) limits the other end face of the bearing outer ring of the shaft supporting bearing (2-2) through a bearing end cover (2-4); the bearing end cover (2-4) is fixedly connected to the bearing seat (2-1) through an end cover fixing screw (2-5); and the lower part of the bearing seat (2-1) is fixedly connected with a connecting plate (2-6).

5. The support frame device for long axis processing according to claim 4, Features: The shaft support bearing (2-2) is selected with appropriate specifications according to the diameter of the supported shaft, and the bearing seat (2-1) is manufactured according to the specifications of the selected shaft support bearing (2-2); the shaft support bearing (2-2) and the bearing seat (2-1) are manufactured in multiple sets with different specifications according to long shafts with different diameters.

6. The long axis processing support frame device according to claim 4, Features: The connection plate (2-6) is provided with a bolt connection hole I (2-7), the connection seat (1-7) is provided with a bolt connection hole II (1-8), and the bolt connection hole I (2-7) and the bolt connection hole II (1-8) are connected by a connection bolt (3).