Feeding device for photovoltaic welding strip processing

By designing the feeding device for photovoltaic welding tape processing, the coordination of columns and reels and tightening and tightening mechanisms are used to solve the problem of loosening and control difficulties in photovoltaic welding tape winding equipment, and improve the processing quality and raw material utilization rate .

CN222204186UActive Publication Date: 2024-12-20HEBEI SIZHUO NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421125274.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-20
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Existing photovoltaic welding tape winding equipment can easily cause the welding tape to loosen or disengage, and the reel is difficult to control, affecting the processing quality and causing waste of raw materials.

Method used

A feeding device for photovoltaic welding tape processing is designed, including base, column, reel, tightening mechanism and compression mechanism. The welding tape is ensured to be retracted through the coordination of column and reel, and the tightening mechanism increases the resistance of reel. Prevent rotation and the pressing mechanism ensures that the welding tape is bonded and wound.

Benefits of technology

Effectively prevent the photovoltaic welding belt from loosening on the reel, ensure a fixed position when stopped, improve the stability of the processing equipment and the accuracy of raw materials conveying, and reduce raw material waste.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222204186U_ABST
    Figure CN222204186U_ABST
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Abstract

The utility model provides a photovoltaic solder strip processing feeding device which comprises a base, a stand column, a reel, a tensioning mechanism, a pressing mechanism and a processing device arranged on the base, the stand column is fixedly arranged on the base and located on one side of the processing device, the reel is rotationally arranged at the top end of the stand column, a photovoltaic solder strip is wound in the reel, and the tensioning mechanism is arranged on the stand column. The tensioning mechanism is fixedly arranged on the top of the stand column and abuts against the reel, and the pressing mechanism is fixedly arranged on the top of the stand column and abuts against the photovoltaic welding strip wound on the reel. According to the feeding device for photovoltaic welding strip machining, the stand column and the reel are arranged in a matched mode, it is ensured that a photovoltaic welding strip can be wound on one side of machining equipment, feeding and discharging are convenient, it is ensured that certain resistance can be generated when the reel rotates through the tensioning mechanism, the reel is prevented from rotating due to inertia and self-gravity, and the machining efficiency of the photovoltaic welding strip is improved. And through the arrangement of the pressing mechanism, it is ensured that the photovoltaic welding strip can be wound on the reel in an attached mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic welding strip production, in particular to a feeding device for photovoltaic welding strip processing. Background Art

[0002] Photovoltaic welding ribbon, also known as tinned copper ribbon or tin-coated copper ribbon, is used to connect photovoltaic module cells and plays an important role in conducting electricity. Generally, photovoltaic welding ribbons need to be tinned, pressed, quenched, annealed, etc. during production. Since photovoltaic welding ribbons are thin strips, they need to be corrected during each processing step.

[0003] The currently available photovoltaic welding tape winding equipment only rolls the photovoltaic welding tape onto a reel and reels and releases the material through a motor or pulling force. However, this method can easily cause the photovoltaic welding tape to loosen on the reel or detach from the reel. In addition, the reel has no external force to restrain it, and the reel is prone to self-rotation or cannot stop in time when rotated by external force, thereby affecting the processing quality of the photovoltaic welding tape and causing waste of raw materials. Utility Model Content

[0004] The utility model aims to provide a feeding device for processing photovoltaic welding strips, so as to solve the problems that the existing winding equipment is easy to separate from the reel during winding and is difficult to control.

[0005] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0006] A feeding device for photovoltaic ribbon processing, comprising:

[0007] A base, a processing equipment arranged on the base; a column, fixedly arranged on the base and located on one side of the processing equipment; a reel, rotatably arranged at the top of the column, and the photovoltaic welding tape is rolled up in the reel; a tensioning mechanism, fixedly arranged on the top of the column and abutting against the reel; a clamping mechanism, fixedly arranged on the top of the column and abutting against the photovoltaic welding tape rolled up on the reel.

[0008] Furthermore, a motor is fixedly arranged on the top of the column, a vertical plate is fixedly mounted on the motor, and a driving end of the motor passes through the vertical plate and is fixedly connected to the reel.

[0009] Furthermore, the central axis of the reel is inserted into the driving end of the motor, and stress rings are provided on both sides of the reel, and the two stress rings clamp the reel.

[0010] Furthermore, the tensioning mechanism includes a transverse plate fixedly arranged on the vertical plate, and a friction block arranged on the transverse plate, a screw is fixedly arranged on the friction block, the screw is screwed on the transverse plate, and the friction block abuts against the side wall of the reel.

[0011] Furthermore, the transverse plate is provided with a strip hole, the screw rod slides in the strip hole, a nut is screwed on the screw rod, and the transverse plate is clamped between the nut and the friction block.

[0012] Furthermore, the clamping mechanism includes a sliding rod fixedly arranged on the vertical plate, and a slider slidably arranged on the sliding rod, a cross bar is arranged on the slider, a spring sheet is fixedly arranged on the cross bar, and the spring sheet abuts against the photovoltaic welding strip.

[0013] Furthermore, two sliding rods are arranged opposite to each other, and the sliding block is slidably arranged on the two sliding rods, and the axial direction of the sliding rod is parallel to the radial direction of the reel.

[0014] Furthermore, a groove is provided on the cross bar, and the photovoltaic welding strip is inserted into the groove.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The feeding device for photovoltaic welding ribbon processing described in the utility model ensures that the photovoltaic welding ribbon can be rolled up on one side of the processing equipment through the coordinated arrangement of the column and the reel, so as to facilitate feeding and discharging. The arrangement of the tensioning mechanism ensures that the reel can generate a certain resistance when rotating, so as to prevent the reel from rotating due to inertia and self-gravity, and ensures that it can be fixed in this position when stopped. The arrangement of the clamping mechanism ensures that the photovoltaic welding ribbon can be tightly wound on the reel to prevent it from loosening on the reel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0018] In the attached picture:

[0019] Figure 1 This is a schematic diagram of the overall structure of a feeding device for photovoltaic ribbon processing according to an embodiment of the utility model;

[0020] Figure 2 This is a schematic diagram of a feeding device according to an embodiment of the utility model;

[0021] Figure 3 This is an exploded schematic diagram of the reel and tensioning mechanism according to an embodiment of the utility model;

[0022] Figure 4 This is a schematic diagram of the tensioning mechanism described in the embodiment of the utility model;

[0023] Figure 5 This is a schematic diagram of the reel and the clamping mechanism according to an embodiment of the utility model;

[0024] Figure 6 It is a schematic diagram of the clamping mechanism described in the embodiment of the utility model.

[0025] Description of reference numerals:

[0026] 1. Base; 2. Column; 3. Reel;

[0027] 4. tensioning mechanism; 401. horizontal plate; 402. friction block; 403. screw; 404. strip hole; 405. nut;

[0028] 5. Clamping mechanism; 501. Sliding rod; 502. Sliding block; 503. Crossbar; 504. Shrapnel; 505. Groove;

[0029] 6. Motor; 7. Vertical plate; 8. Stress ring. DETAILED DESCRIPTION

[0030] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0031] In the description of the present invention, it should be noted that if there are terms indicating orientation or positional relationship such as "upper", "lower", "inner", "back", etc., they are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, if there are terms such as "first", "second", etc., they are also used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0032] In addition, in the description of the present invention, unless otherwise clearly defined, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood in combination with specific circumstances.

[0033] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0034] This embodiment relates to a feeding device for photovoltaic ribbon processing, the overall structure of which is as follows: Figure 1 and Figure 2 As shown, it includes a base 1, a column 2, a reel 3, a tensioning mechanism 4, and a pressing mechanism 5.

[0035] Among them, the processing equipment is arranged on the base 1, the column 2 is fixedly arranged on the base 1 and is located on one side of the processing equipment, the reel 3 is rotatably arranged at the top of the column 2, the photovoltaic welding tape is rolled up in the reel 3, the tensioning mechanism 4 is fixedly arranged on the top of the column 2 and abutted against the reel 3, and the clamping mechanism 5 is fixedly arranged on the top of the column 2 and abutted against the photovoltaic welding tape rolled up on the reel 3.

[0036] It is worth mentioning that the processing equipment adopts shearing equipment or tinning equipment, etc., which is a common photovoltaic welding tape processing equipment in the prior art and will not be described in detail here. The column 2 is vertically arranged on one side of the processing equipment and is installed on the base 1 to ensure that the reel 3 is close to the inlet of the processing equipment. The reel 3 rotates at the top of the column 2 to facilitate the photovoltaic welding tape to enter the processing equipment. The photovoltaic welding tape is wound on the reel 3 to facilitate the transportation of the photovoltaic welding tape into the processing equipment. The tensioning mechanism 4 can increase the friction of the reel 3 when the reel 3 rotates, thereby ensuring that the reel 3 can be fixed in this position when it stops, and can also ensure that it can stop quickly when not driven by external force and will not continue to rotate due to inertia. The clamping mechanism 5 is fixed on one side of the reel 3. When the photovoltaic welding tape is output, it can ensure that the photovoltaic welding tape is transported out through the clamping mechanism 5 to avoid the photovoltaic welding tape being loosely wound in the reel 3, thereby affecting the processing quality of the photovoltaic welding tape.

[0037] Based on the above overall introduction, an exemplary structure of the feeding device for photovoltaic ribbon processing in this embodiment is as follows: Figure 2 As shown, a motor 6 is fixedly arranged on the top of the column 2, a vertical plate 7 is fixedly mounted on the motor 6, and the driving end of the motor 6 passes through the vertical plate 7 and is fixedly connected to the reel 3. The central axis of the reel 3 is inserted at the driving end of the motor 6, and stress rings 8 are arranged on both sides of the reel 3, and the two stress rings 8 clamp the reel 3.

[0038] It should be noted that the motor 6 is fixedly mounted on the top of the column 2, and the reel 3 is mounted on the driving end of the motor 6. The motor 6 drives the reel 3 to rotate, and the tensioning mechanism 4 and the clamping mechanism 5 are fixedly mounted on the vertical plate 7 to ensure that they will not affect the rotation of the reel 3. In other words, the vertical plate 7 can be fixedly mounted on the body of the motor 6, and can also be fixedly mounted on the top of the column 2. The central axis of the reel 3 is passed through the driving end of the motor 6 to ensure that the reel 3 can rotate around the center of the circle to ensure the uniformity of the photovoltaic welding tape transportation. The two stress rings 8 tighten the reel 3, and the two stress rings 8 are screwed to the driving end of the motor 6 to ensure that the reel 3 can be tightened and the disassembly and assembly of the reel 3 is convenient.

[0039] As a preferred embodiment, Figure 3 and Figure 4 As shown, in this embodiment, the tensioning mechanism 4 includes a horizontal plate 401 fixedly arranged on the vertical plate 7, and a friction block 402 arranged on the horizontal plate 401, a screw 403 is fixedly arranged on the friction block 402, the screw 403 is screwed on the horizontal plate 401, and the friction block 402 abuts against the side wall of the reel 3. A strip hole 404 is opened on the horizontal plate 401, the screw 403 slides in the strip hole 404, a nut 405 is screwed on the screw 403, and the horizontal plate 401 is clamped between the nut 405 and the friction block 402.

[0040] It should be noted that the horizontal plate 401 can be fixed to the vertical plate 7 by screws to ensure that the friction block 402 is located on one side of the reel 3, and the friction block 402 abuts against the reel 3. When the reel 3 rotates, the friction block 402 can increase the friction force of the reel 3, thereby ensuring that the reel 3 can stop quickly when not driven by external force, avoiding inaccurate length of the photovoltaic welding tape. The screw 403 is convenient to abut against the horizontal plate 401, thereby facilitating the fixing of the friction block 402. When the screw 403 is rotated to different positions, different friction forces can be achieved. Degree, of course, the opened strip hole 404 can facilitate the lateral movement of the friction block 402, ensuring that the friction block 402 can generate friction with different positions of the reel 3, which can protect the service life of the reel 3 and generate different friction forces. Because the reel 3 will generate centrifugal force when rotating, that is to say, the friction block 402 can generate different friction forces at different positions of the reel 3, and two nuts 405 can be set, and the nut 405 is screwed on the screw rod 403 to clamp the cross plate 401, which is convenient for fixing the friction block 402.

[0041] As a preferred embodiment, Figure 5 and Figure 6 As shown, in this embodiment, the clamping mechanism 5 includes a slide bar 501 fixedly arranged on the vertical plate 7, and a slider 502 slidably arranged on the slide bar 501, a cross bar 503 is arranged on the slider 502, and a spring 504 is fixedly arranged on the cross bar 503, and the spring 504 abuts against the photovoltaic welding strip. Two slide bars 501 are arranged opposite to each other, and the slider 502 is slidably arranged on the two slide bars 501, and the axial direction of the slide bar 501 is parallel to the radial direction of the reel 3. A groove 505 is provided on the cross bar 503, and the photovoltaic welding strip is inserted into the groove 505.

[0042] It should be noted that the slide bar 501 is fixedly mounted on the vertical plate 7 to ensure that the slide bar 501 does not affect the rotation of the reel 3. At least two slide bars 501 are provided to ensure the stability of the slide bar 501 when sliding, and the slider 502 is located at the outermost edge of the circumferential direction of the reel 3. Since the axial direction of the slide bar 501 is parallel to the radial direction of the reel 3, that is, the radial sliding of the slider 502 along the reel 3 can drive the sliding of the cross bar 503. The axial direction of the cross bar 503 is parallel to the axial direction of the reel 3, ensuring that the output position of the photovoltaic welding ribbon can be adjusted by the cross bar 503 during output. That is to say, the photovoltaic welding ribbon is placed on the cross bar 503, and the spring piece 504 is inserted into the reel 3, the spring piece 504 and the photovoltaic welding ribbon are in contact, and the cross bar 503 can drive the spring piece 504 to move when adjusting the position, ensuring that the spring piece 504 can be adjusted and always in contact with the photovoltaic welding ribbon. Such a setting can ensure that the photovoltaic welding ribbon is tightly wound on the photovoltaic welding ribbon, thereby ensuring that the output distance of the photovoltaic welding ribbon is constant, and the setting of the groove 505 is for the insertion of the photovoltaic welding ribbon, and the photovoltaic welding ribbon can be transported in the groove 505, avoiding the deviation of the photovoltaic welding ribbon during output, thereby improving the output accuracy.

[0043] The feeding device for processing the photovoltaic welding ribbon in this embodiment ensures that the photovoltaic welding ribbon can be rolled up on one side of the processing equipment through the coordinated arrangement of the column 2 and the reel 3, which is convenient for feeding and unloading. The tensioning mechanism 4 is arranged to ensure that the reel 3 can generate a certain resistance when rotating to prevent the reel 3 from rotating due to inertia and self-gravity, and ensure that it can be fixed in this position when stopped. The clamping mechanism 5 is arranged to ensure that the photovoltaic welding ribbon can be tightly wound on the reel 3 to prevent it from loosening on the reel 3.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A feeding device for photovoltaic ribbon processing, characterized in that: include: A base (1), and processing equipment arranged on the base (1); A column (2) fixedly mounted on the base (1) and located on one side of the processing equipment; A reel (3) is rotatably arranged at the top of the column (2), and the photovoltaic welding ribbon is rolled up in the reel (3); A tensioning mechanism (4) is fixedly arranged on the top of the column (2) and is arranged in contact with the reel (3); The clamping mechanism (5) is fixedly arranged on the top of the column (2) and abuts against the photovoltaic welding ribbon rolled up on the reel (3).

2. The feeding device for photovoltaic ribbon processing according to claim 1, characterized in that: A motor (6) is fixedly arranged on the top of the column (2), a vertical plate (7) is fixedly mounted on the motor (6), and a driving end of the motor (6) passes through the vertical plate (7) and is fixedly connected to the reel (3).

3. The feeding device for photovoltaic ribbon processing according to claim 2, characterized in that: The central axis of the reel (3) is inserted into the driving end of the motor (6), and stress rings (8) are provided on both sides of the reel (3), and the two stress rings (8) clamp the reel (3).

4. The feeding device for photovoltaic ribbon processing according to claim 2, characterized in that: The tensioning mechanism (4) comprises a transverse plate (401) fixedly arranged on the vertical plate (7), and a friction block (402) arranged on the transverse plate (401); a screw rod (403) is fixedly arranged on the friction block (402); the screw rod (403) is screwed on the transverse plate (401); and the friction block (402) abuts against a side wall of the reel (3).

5. The feeding device for photovoltaic ribbon processing according to claim 4, characterized in that: The transverse plate (401) is provided with a strip-shaped hole (404), the screw rod (403) slides in the strip-shaped hole (404), a nut (405) is screwed onto the screw rod (403), and the transverse plate (401) is clamped between the nut (405) and the friction block (402).

6. The feeding device for photovoltaic ribbon processing according to claim 2, characterized in that: The clamping mechanism (5) comprises a sliding rod (501) fixedly arranged on the vertical plate (7), and a sliding block (502) slidably arranged on the sliding rod (501), a cross bar (503) being arranged on the sliding block (502), a spring sheet (504) being fixedly arranged on the cross bar (503), and the spring sheet (504) being in contact with the photovoltaic welding strip.

7. The feeding device for photovoltaic ribbon processing according to claim 6, characterized in that: Two sliding rods (501) are arranged opposite to each other, and the sliding block (502) is slidably arranged on the two sliding rods (501). The axial direction of the sliding rod (501) is parallel to the radial direction of the reel (3).

8. The feeding device for photovoltaic ribbon processing according to claim 6, characterized in that: The crossbar (503) is provided with a groove (505), and the photovoltaic welding ribbon is inserted into the groove (505).