Precision flange manufacturing waste cleaning device
By designing a flange manufacturing waste cleaning device that is automatically cleaned and crushed, the problems of low waste cleaning efficiency and waste resources in the traditional flange manufacturing process are solved, and efficient waste management and resource utilization are achieved.
Patent Information
- Application Number
- CN202421002894.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-10
AI Technical Summary
In the process of traditional flange manufacturing, waste cleaning relies on labor, which is inefficient and labor-intensive. If not processed in time, it will cause waste of resources and environmental pollution.
A precision flange manufacturing waste cleaning device is designed, including work bench panels, support frames, cleaning brushes, collection hoppers and waste crushing components to realize automatic cleaning, collection and crushing of waste. The cleaning brush is driven by a bidirectional screw. The waste material is crushed into smaller particles after entering the collection hopper, making it easy to recycle.
It improves the efficiency and safety of waste management, reduces the labor intensity of operators, reduces waste waste, and realizes the effective utilization of resources.
Smart Images

Figure CN222221955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flange manufacturing, and more specifically, to a precision flange manufacturing waste cleaning device. Background Art
[0002] Precision flange is a key component used to connect pipes and mechanical equipment. It has an important impact on industrial production and construction projects. In the flange manufacturing process, a large amount of waste is generated, including metal cutting chips, scraps, unqualified products, etc.
[0003] Traditional waste cleaning methods often rely on manual cleaning and collection, which is not only inefficient, but also labor-intensive, bringing a certain physical burden to the operator. In addition, if the waste is not cleaned in time, it will occupy the working space and affect the continuity and efficiency of the manufacturing process. At the same time, if the collected waste is not properly treated, it will be directly discarded or piled up, which will not only waste resources, but also pollute the environment. In response to the above problems, this device was invented. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a precision flange manufacturing waste cleaning device, which realizes the automatic cleaning, collection and crushing of waste in the flange manufacturing process through reasonable structural design and functional configuration, and solves the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a precision flange manufacturing waste cleaning device, including a work table, a supporting frame is fixedly installed at the bottom of the work table, a discharge hole is opened on the work table, slopes are fixedly installed on both sides of the top of the work table, columns are fixedly installed at the four corners of the top of the work table, a bidirectional screw is rotatably installed between two columns arranged along the length direction of the work table, moving blocks are threadedly connected on both sides of the bidirectional screw, a cleaning brush is fixedly installed between two moving blocks arranged along the width direction of the work table, a collecting hopper is fixedly installed at the bottom of the work table, and a waste crushing assembly is arranged under the collecting hopper.
[0006] Furthermore, movable wheels are fixedly installed at the four corners of the bottom of the support frame.
[0007] Furthermore, a protective plate is fixedly installed between two adjacent columns.
[0008] Furthermore, the top of the collecting hopper is an inverted cone structure.
[0009] Furthermore, the waste crushing assembly includes a crushing barrel, which is fixedly installed inside the supporting frame, a bracket is fixedly installed on the top of the crushing barrel, a No. 1 motor is fixedly installed on the top of the bracket, the output shaft of the No. 1 motor is connected to a rotating rod through a coupling, a plurality of blades are integrally arranged on the rotating rod, and a discharge pipe is connected to the bottom of the crushing barrel, and the discharge pipe passes through the bottom of the supporting frame.
[0010] Furthermore, the bottom of the collecting hopper is communicated with the crushing cylinder.
[0011] Furthermore, a receiving tray is provided below the supporting frame.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The precision flange manufacturing waste cleaning device realizes the automatic cleaning, collection and crushing of waste in the flange manufacturing process through reasonable structural design and functional configuration, improves the efficiency and safety of waste management, and reduces the labor intensity of operators. Through the design of cleaning brushes on both sides, waste can be quickly and effectively cleaned to the discharge hole, reducing the labor intensity of operators and significantly improving the efficiency of waste cleaning. Through the setting of the waste crushing component, waste can be crushed into smaller particles for subsequent recycling, which not only reduces the waste of waste, but also realizes the effective use of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0015] Figure 1 The overall structural diagram provided by the utility model;
[0016] Figure 2 A top view of the overall structure provided by the utility model;
[0017] Figure 3 A side view of the overall structure provided by the utility model;
[0018] Figure 4 An internal schematic diagram of the support frame provided by the utility model;
[0019] Figure 5 The utility model provides Figure 4 A magnified schematic diagram of area A in the middle.
[0020] Description of reference numerals:
[0021] 1. Work table; 2. Support frame; 3. Discharge hole; 4. Column; 5. Bidirectional screw; 6. Moving block; 7. Cleaning brush; 8. Collecting hopper; 9. Waste crushing assembly; 901. Crushing cylinder; 902. Bracket; 903. No. 1 motor; 904. Rotating rod; 905. Blade; 906. Discharge pipe; 10. Ramp; 11. Moving wheel; 12. Protective plate; 13. Receiving tray. DETAILED DESCRIPTION
[0022] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] In order to enable those skilled in the art to better understand the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0024] See attached Figure 1 The precision flange manufacturing waste cleaning device of this embodiment includes a workbench 1. The operator manufactures the precision flange on the workbench 1. A support frame 2 is fixedly installed at the bottom of the workbench 1. The support frame 2 supports and fixes the entire cleaning device to enhance the stability of the overall structure. Through the fixation of the support frame 2, moving wheels 11 are fixedly installed at the four corners of the bottom of the support frame 2. The setting of the moving wheels 11 enhances the flexibility of the device. Columns 4 are fixedly installed at the four corners of the top of the workbench 1. A protective plate 12 is fixedly installed between two adjacent columns 4. The protective plate 12 enhances the safety of the device and reduces the probability of accidents.
[0025] See attached Figure 2 A discharge hole 3 is provided on the workbench 1, and the discharge hole 3 helps the waste to be discharged smoothly. Slopes 10 are fixedly installed on both sides of the top of the workbench 1. The slope 10 guides the waste to slide along the slope 10 to the central area of the workbench 1. After the waste slides along the slope 10, it just falls into the discharge hole 3, which simplifies the waste cleaning steps and improves the cleaning efficiency.
[0026] See attached Figure 1 and Figure 2, two No. 2 motors are fixedly installed on the two columns 4 arranged on one side, and the two No. 2 motors have the same specifications. A bidirectional screw 5 is rotatably installed between the two columns 4 arranged along the length direction of the workbench 1. The two No. 2 motors are respectively connected to the two bidirectional screws 5. Moving blocks 6 are threadedly connected on both sides of the bidirectional screws 5. A cleaning brush 7 is fixedly installed between the two moving blocks 6 arranged along the width direction of the workbench 1, and the cleaning brush 7 is in contact with the top of the workbench 1. When in use, the operator turns on the two No. 2 motors, and the two No. 2 motors drive the two bidirectional screws 5 to rotate respectively, thereby realizing the opposite movement or opposite movement of the cleaning brushes 7 on both sides. In the process of moving towards each other, the cleaning brushes 7 on both sides sweep the waste on the workbench 1 into the discharge hole 3. This design not only improves the cleaning efficiency, but also reduces the labor intensity of the operator, making the cleaning work easier and more efficient.
[0027] See attached Figure 4 A collecting hopper 8 is fixedly installed at the bottom of the workbench 1. The collecting hopper 8 collects the waste falling from the discharge hole 3 and guides it into the waste crushing assembly 9. At the same time, the top of the collecting hopper 8 is an inverted cone structure, which helps the waste to be better collected at the center position of the collecting hopper 8, thereby improving the discharge efficiency of the waste.
[0028] See attached Figure 3-Figure 5 A waste crushing assembly 9 is arranged below the collecting hopper 8, and the waste crushing assembly 9 includes a crushing barrel 901. The bottom of the collecting hopper 8 is connected to the crushing barrel 901, and the crushing barrel 901 is fixedly installed inside the supporting frame 2. A bracket 902 is fixedly installed on the top of the crushing barrel 901, and a No. 1 motor 903 is fixedly installed on the top of the bracket 902. The output shaft of the No. 1 motor 903 is connected to a rotating rod 904 through a coupling, and a plurality of blades 905 are integrally arranged on the rotating rod 904. The bottom of the crushing barrel 901 is connected to a discharge pipe 906, and the discharge pipe 906 passes through the bottom of the supporting frame 2.
[0029] When the waste enters the crushing barrel 901 along the collecting hopper 8, the operator turns on the No. 1 motor 903, and the No. 1 motor 903 drives the rotating rod 904 to rotate, that is, the blade 905 rotates. During the rotation process, the blade 905 crushes the waste in the crushing barrel 901 to make it smaller particles, which is convenient for subsequent recycling. A receiving tray 13 is provided under the supporting frame 2. The receiving tray 13 receives the crushed waste discharged from the crushing barrel 901 for further processing or recycling.
[0030] The precision flange manufacturing waste cleaning device of the present application realizes automatic cleaning, collection and crushing of waste in the flange manufacturing process through reasonable structural design and functional configuration, improves the efficiency and safety of waste management, and reduces the labor intensity of operators.
[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A precision flange manufacturing waste cleaning device, comprising a workbench (1), wherein a support frame (2) is fixedly mounted at the bottom of the workbench (1), and characterized in that: The workbench (1) is provided with a discharge hole (3), and slopes (10) are fixedly installed on both sides of the top of the workbench (1). Columns (4) are fixedly installed at the four corners of the top of the workbench (1). A bidirectional screw (5) is rotatably installed between two columns (4) arranged along the length direction of the workbench (1), and moving blocks (6) are threadedly connected on both sides of the bidirectional screw (5). A cleaning brush (7) is fixedly installed between two moving blocks (6) arranged along the width direction of the workbench (1). A collecting hopper (8) is fixedly installed at the bottom of the workbench (1), and a waste crushing assembly (9) is arranged below the collecting hopper (8).
2. The precision flange manufacturing waste cleaning device according to claim 1 is characterized by: Moving wheels (11) are fixedly mounted at the four corners of the bottom of the support frame (2).
3. The precision flange manufacturing waste cleaning device according to claim 1 is characterized by: A protective plate (12) is fixedly installed between two adjacent columns (4).
4. The precision flange manufacturing waste cleaning device according to claim 1 is characterized by: The top of the collecting hopper (8) is an inverted cone-shaped structure.
5. The precision flange manufacturing waste cleaning device according to claim 1 is characterized by: The waste crushing assembly (9) comprises a crushing barrel (901), wherein the crushing barrel (901) is fixedly mounted inside the support frame (2), a bracket (902) is fixedly mounted on the top of the crushing barrel (901), a No. 1 motor (903) is fixedly mounted on the top of the bracket (902), an output shaft of the No. 1 motor (903) is connected to a rotating rod (904) via a coupling, a plurality of blades (905) are integrally arranged on the rotating rod (904), and a discharge pipe (906) is connected to the bottom of the crushing barrel (901), and the discharge pipe (906) passes through the bottom of the support frame (2).
6. The precision flange manufacturing waste cleaning device according to claim 5 is characterized by: The bottom of the collecting hopper (8) is in communication with the crushing cylinder (901).
7. The precision flange manufacturing waste cleaning device according to claim 5 is characterized by: A material receiving tray (13) is provided below the support frame (2).
