Infrared communication device for narrow-band sorting machine trolley
By using infrared communication devices on narrowband sorter trucks, the problem of high hardware cost and complex installation of wired control of narrowband sorter trucks is solved, and more accurate sorting operations and the effect of reducing failure rate is achieved.
Patent Information
- Application Number
- CN202420483146.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The wired control of existing narrow-band sorting machines has problems such as high hardware costs and complex installation lines, which are difficult to meet the efficient and accurate needs of automated sorting equipment.
The infrared communication device is adopted to realize independent position detection and reset of the car through components such as gantry, infrared emission welding strip, infrared transceiver controller and reflector, reducing installation difficulty and failure rate.
More accurate sorting operations are achieved, installation complexity and failure rate are reduced, and equipment maintenance and convenience of use are improved.
Smart Images

Figure CN222225146U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of logistics sorting equipment, in particular to an infrared communication device for a narrow-band sorting machine trolley. Background Art
[0002] At present, in the field of logistics sorting equipment technology, intelligent control technology and automation technology are developing rapidly. The traditional manual sorting mode can no longer meet the growing demand for logistics sorting business. More and more logistics companies are using automated equipment to replace traditional manual sorting, and the sorting efficiency and accuracy are gradually improving. As an automated logistics sorting equipment, narrow-band linear sorting machines are widely used in distribution centers, warehouses, outlets and other express delivery places to sort and transport packages.
[0003] Among them, the mainstream narrow-band sorting machines on the market use wired (such as RS485 communication protocol) to control the corresponding narrow-band trolleys, which has the problems of high hardware cost and complex installation lines. Utility Model Content
[0004] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides an infrared communication device for a narrow-band sorting machine trolley, thereby providing a signal to the trolley driver to drive the trolley to sort packages, reducing the difficulty of installation and the failure rate, and making the sorting more accurate.
[0005] The technical scheme adopted by the utility model is as follows: an infrared communication device for a narrow-band sorting machine trolley, comprising a gantry, the gantry is adjacent to the straight track of the narrow-band sorting machine, an infrared emitting welding strip is arranged on the gantry; a mounting assembly is connected to the square tube of the infrared emitting welding strip, a first bracket is arranged on the top of the mounting assembly along the vertical direction, and a second bracket is arranged on the top of the first bracket horizontally; an infrared transceiver controller is installed on the end face of the first bracket, and photoelectric devices are arranged on the side wall of the first bracket; a trolley driver is arranged on the narrow-band trolley head car, and a reflector is arranged on the bracket on one side of the trolley driver; the reflector corresponds to the irradiation direction of the photoelectric device.
[0006] As a further improvement of the above technical solution:
[0007] Preferably, the structure of the mounting assembly includes: a first infrared mounting plate mounted on an infrared emitting welding strip, a second infrared mounting plate mounted horizontally on the top of the first infrared mounting plate, and an infrared heightening bracket mounted vertically on the top of the second infrared mounting plate.
[0008] Preferably, the top of the infrared heightening bracket is connected to the first bracket.
[0009] Preferably, an assembly slot is provided on the second bracket, and a single-channel Hall encoder is installed inside the assembly slot for pulse counting to calculate the number of the current trolley above.
[0010] Preferably, the reflector is installed via a reflector bracket.
[0011] Preferably, the reflector bracket is fixed on a bracket of a trolley driver on one side of the narrow-band trolley head vehicle.
[0012] Preferably, the first bracket is provided with a waist-shaped hole for adjusting the height up and down.
[0013] The beneficial effects of the utility model are as follows:
[0014] The utility model has a reasonable structure. When the trolley rotates vertically and cyclically along the track, the trolley moves forward along the track in sequence. When the photoelectric device of the infrared communication device illuminates the reflective plate of the narrow-band trolley head car, the infrared transceiver controller of the infrared communication device obtains that the narrow-band trolley head car is directly above; and multiple infrared communication devices are arranged along the running direction of the trolley. Each time the reflective plate on the narrow-band trolley head car encounters an infrared communication device, the position of the head car will be obtained, thereby eliminating the cumulative error, realizing independent reset, and making the communication more accurate;
[0015] The utility model also has the following advantages:
[0016] (1) The utility model adopts infrared communication, so that the narrowband car only has a power cord, and no wireless client, network cable, etc. are required, which greatly reduces the difficulty of installation and the failure rate.
[0017] (2) The utility model adopts the assembly method of waist-round holes with bolts, which is easy to adjust, saves time and effort, is convenient for maintenance and operation, and has good practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the installation layout of the infrared communication device of the utility model.
[0019] Figure 2 It is a structural schematic diagram of the infrared communication device of the utility model.
[0020] Among them: 1. Gantry; 2. Narrowband trolley; 3. Trolley driver; 4. Mounting assembly; 5. Infrared emission welding strip; 6. First bracket; 7. Second bracket; 8. Infrared transceiver controller; 9. Photoelectric; 10. Single-channel Hall encoder; 11. Reflector; 12. Reflector bracket;
[0021] 401, first infrared mounting plate; 402, second infrared mounting plate; 403, infrared heightening bracket. DETAILED DESCRIPTION
[0022] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.
[0023] like Figure 1-2 As shown, the infrared communication device for the narrow-band sorting machine trolley of this embodiment includes a gantry 1, the gantry 1 is adjacent to the straight track of the narrow-band sorting machine, and an infrared emitting welding strip 5 is arranged on the gantry 1; the square tube of the infrared emitting welding strip 5 is connected with a mounting assembly 4, a first bracket 6 is arranged on the top of the mounting assembly 4 along the vertical direction, and a second bracket 7 is arranged on the top of the first bracket 6 along the horizontal direction; an infrared transceiver controller 8 is installed on the end surface of the first bracket 6, and a photoelectric device 9 is arranged on the side wall of the first bracket 6; a trolley driver 3 is arranged on the narrow-band trolley head 2, and a reflector 11 is arranged on the bracket on one side of the trolley driver 3; the reflector 11 corresponds to the irradiation direction of the photoelectric device 9.
[0024] In this embodiment, the structure of the mounting assembly 4 includes: a first infrared mounting plate 401 embraced on the infrared emitting welding strip 5, a second infrared mounting plate 402 installed horizontally on the top of the first infrared mounting plate 401, and an infrared heightening bracket 403 installed vertically on the top of the second infrared mounting plate 402.
[0025] In this embodiment, the top of the infrared heightening bracket 403 is connected to the first bracket 6 .
[0026] In this embodiment, a mounting groove is formed on the second bracket 7, and a single-channel Hall encoder 10 is installed inside the mounting groove.
[0027] In this embodiment, the reflector 11 is installed by a reflector bracket 12 .
[0028] In this embodiment, the reflector bracket 12 is fixed on the bracket of the trolley driver 3 on one side of the narrow-band trolley head 2.
[0029] In this embodiment, a round hole for adjusting the height up and down is formed on the first bracket 6 .
[0030] In actual work, the working method of the utility model is as follows:
[0031] When the narrow-band trolley 2 rotates vertically and cyclically along the track, the narrow-band trolley 2 moves forward along the track in sequence, and when the photoelectric 9 illuminates the reflector 11 of the narrow-band trolley 2, the infrared transceiver controller 8 obtains that the narrow-band trolley 2 is directly above;
[0032] At the same time, by adding multiple infrared communication devices in the running direction of the narrow-band trolley 2, the reflector 11 can obtain the position of the narrow-band trolley 2 every time it encounters a photoelectric 9, thereby eliminating the cumulative error and realizing the independent reset of each; the single-channel Hall encoder 10 is used for pulse counting to calculate the current trolley number.
[0033] The utility model has a reasonable structure and adopts infrared communication. It only has a power cord and does not require a wireless client or a network cable, which greatly reduces the difficulty of installation and the failure rate. At the same time, the utility model is assembled by bolts and matched with waist-round holes, which is suitable for later inspection and maintenance.
[0034] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.
Claims
1. An infrared communication device for a narrowband sorting machine trolley, characterized in that: The invention comprises a gantry (1), the gantry (1) being adjacent to a straight track of a narrow-band sorting machine, and an infrared emitting welding strip (5) being arranged on the gantry (1); a mounting assembly (4) being connected to a square tube of the infrared emitting welding strip (5), a first bracket (6) being arranged vertically on the top of the mounting assembly (4), and a second bracket (7) being arranged horizontally on the top of the first bracket (6); An infrared transceiver controller (8) is installed on the end surface of the first bracket (6), and a photoelectric device (9) is arranged on the side wall of the first bracket (6); A trolley driver (3) is arranged on the narrow-band trolley head vehicle (2), and a reflective plate (11) is arranged on a bracket on one side of the trolley driver (3); The reflective plate (11) corresponds to and matches the irradiation direction of the photoelectric device (9).
2. The infrared communication device for a narrow-band sorting machine trolley as claimed in claim 1, characterized in that: The structure of the mounting assembly (4) comprises: a first infrared mounting plate (401) mounted on an infrared emitting welding strip (5), a second infrared mounting plate (402) mounted horizontally on the top of the first infrared mounting plate (401), and an infrared heightening bracket (403) mounted vertically on the top of the second infrared mounting plate (402).
3. The infrared communication device for a narrow-band sorting machine trolley as claimed in claim 2, characterized in that: The top of the infrared heightening bracket (403) is connected to the first bracket (6).
4. The infrared communication device for a narrow-band sorting machine trolley according to claim 1, characterized in that: The second bracket (7) is provided with an assembly groove, and a single-channel Hall encoder (10) is installed inside the assembly groove.
5. The infrared communication device for a narrow-band sorting machine trolley as claimed in claim 1, characterized in that: The reflector (11) is installed via a reflector bracket (12).
6. The infrared communication device for a narrow-band sorting machine trolley as claimed in claim 5, characterized in that: The reflector bracket (12) is fixed on a bracket of a trolley driver (3) on one side of the narrow-band trolley head vehicle (2).
7. The infrared communication device for a narrow-band sorting machine trolley according to claim 1, characterized in that: The first bracket (6) is provided with a waist-shaped circular hole for adjusting the height up and down.
