Fusing machine for steel wire rope production and processing
By designing the guide rail and baffle structure in the wire rope fuse machine, shielding the spark and ensuring safety through transparent glass observation windows, the problems of spark damage and low efficiency of the existing fuse machine are solved, and a safe and efficient wire rope fuse process is achieved.
Patent Information
- Application Number
- CN202421082454.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The existing wire rope fuse machine generates sparks during the fuse process, which can easily burn staff. The traditional cutting methods are inefficient and have high labor intensity.
A blowing machine including guide rails, baffles, observation windows and reducer motors is designed to block sparks through guide rails and limit holes, and observe the blowing situation through transparent tempered glass observation windows, and use balls to reduce the sliding resistance of the baffle. , ensure the safety and efficiency of the fuse process.
It effectively avoids the damage caused by sparks to the staff, reduces the wear of the baffle and guide rails, and improves the safety and efficiency of the fuse process.
Smart Images

Figure CN222242427U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire rope production equipment, and more specifically to a fusing machine used for steel wire rope production and processing. Background Art
[0002] At present, after the steel wire rope is produced, it is necessary to cut the steel wire rope according to the length requirements of the steel wire rope. The traditional cutting method adopts manual cutting or hydraulic cutting, which is not only labor-intensive but also inefficient, thus, it is urgently needed to be solved.
[0003] An existing patent is for an automatic fuse machine for wire ropes, and the patent authorization number is CN211360489U. The driving cylinder drives the first conductive clamping plate to move. While the first conductive clamping plate moves, the second conductive clamping plate is driven by the chain to move toward the first conductive clamping plate, and the wire rope is clamped by the matching conductive protrusions and conductive grooves. Then, power is turned on. At the same time, the reduction motor drives the second clamping device to rotate, thereby realizing the fusing of the wire rope.
[0004] However, in patent authorization number CN211360489U, the driving cylinder drives the first conductive clamp to move. While the first conductive clamp moves, the second conductive clamp is driven by the chain to move toward the first conductive clamp, and the steel wire rope is clamped by the matching conductive protrusions and conductive grooves, and then the power is turned on. At the same time, the reduction motor drives the second clamping device to rotate, thereby realizing the melting of the steel wire rope. Since some sparks will be generated in the process of melting the steel wire rope, and the device is not provided with a protective structure, the sparks generated in the melting process are easy to burn nearby workers. Therefore, we propose a fusing machine for steel wire rope production and processing to solve the above-mentioned problems. Utility Model Content
[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a fusing machine for the production and processing of wire ropes, which can shield the sparks generated during the fusing process with a baffle, and the fusing status of the wire rope body can be observed through an observation window, which can effectively prevent sparks from burning nearby workers.
[0006] To solve the above problems, the utility model adopts the following technical solutions.
[0007] A fuse machine for producing and processing steel wire ropes, comprising a fuse machine body, a workbench fixedly connected to the fuse machine body, and a steel wire rope body placed on the workbench, wherein a guide rail is installed at an edge of the workbench near a fuse mechanism of the fuse machine body, and both side outer walls of the guide rail are provided with limit holes arranged in a straight line structure;
[0008] A baffle is slidably connected to the inner side of the guide rail, an observation window is installed on the surface of the baffle, a limiting column slidably connected to the limiting hole is fixedly connected to the root of the surface of the baffle, and a shaft fixedly connected to the baffle is arranged on one side of the limiting column;
[0009] A reduction motor is installed at the bottom of the workbench away from the guide rail, a turntable is installed at the power output end of the reduction motor, and an eccentric shaft head is installed on the surface edge of the turntable;
[0010] A connecting rod is installed between the eccentric shaft head and the shaft rod.
[0011] Furthermore, a ball bearing abutting against the inner bottom wall of the guide rail is installed at the bottom of the baffle, and a plurality of the ball bearings are arranged at equal distances.
[0012] Furthermore, the observation window is made of transparent tempered glass.
[0013] Furthermore, bearings are installed at both ends of the connecting rod, and the bearings are respectively interference connected with the eccentric shaft head and the shaft rod.
[0014] Furthermore, a guide hole in a straight-line structure is transversely opened in the middle of the workbench.
[0015] Furthermore, a support seat is installed above the guide hole, and a guide column slidably connected to the guide hole is fixedly connected to the bottom of the support seat.
[0016] Furthermore, a limiting boss is welded to the bottom end of the guide column, and the limiting boss abuts against the bottom opening of the guide hole.
[0017] Compared with the prior art, the advantages of the present invention are:
[0018] (1) In this scheme, the power output end of the reduction motor drives the turntable to rotate, so that the eccentric shaft head approaches the guide rail, and the two ends of the connecting rod respectively cooperate with the eccentric shaft head and the shaft rod to rotate. At the same time, the limit column cooperates with the limit hole to slide, so that the baffle cooperates with the guide rail to slide, and the fusing part of the wire rope body is blocked. By starting the main body of the fuse machine, the fuse mechanism is used to fuse the wire rope body, and the sparks generated during the fusing process are blocked by the baffle, and the fusing condition of the wire rope body can be observed through the observation window, which can effectively prevent sparks from burning nearby personnel.
[0019] (2) In this solution, the baffle plate uses the rolling of balls when moving in cooperation with the guide rail, which can effectively reduce the resistance of the baffle plate during sliding and reduce the wear between the baffle plate and the guide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1It is a three-dimensional structural schematic diagram of the utility model;
[0021] Figure 2 This is a schematic diagram of the baffle opening of the utility model;
[0022] Figure 3 It is a schematic diagram of the connecting rod structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the baffle structure of the utility model;
[0024] Figure 5 This is a schematic diagram of the workbench structure of the utility model;
[0025] Figure 6 This is a schematic diagram of the support base structure of the utility model.
[0026] Description of the numbers in the figure:
[0027] The fuse machine body; 2. Workbench; 3. Wire rope body; 4. Guide rail; 5. Limit hole; 6. Baffle; 7. Observation window; 8. Limit column; 9. Shaft; 10. Ball; 11. Reducer motor; 12. Turntable; 13. Eccentric shaft head; 14. Connecting rod; 15. Support seat; 16. Guide column; 17. Guide hole. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model. Example
[0029] See also Figure 1-6 A fuse machine for wire rope production and processing, comprising a fuse machine body 1, a workbench 2 fixedly connected to the fuse machine body 1 and a wire rope body 3 placed on the workbench 2, a guide rail 4 is installed at the edge of the fuse mechanism of the workbench 2 close to the fuse machine body 1, and both sides of the outer wall of the guide rail 4 are provided with limit holes 5 arranged in a straight line structure;
[0030] A baffle plate 6 is slidably connected to the inner side of the guide rail 4, an observation window 7 is installed on the surface of the baffle plate 6, a limiting column 8 slidably connected to the limiting hole 5 is fixedly connected to the root of the surface of the baffle plate 6, and a shaft 9 fixedly connected to the baffle plate 6 is arranged on one side of the limiting column 8;
[0031] A reduction motor 11 is installed at the bottom of the workbench 2 away from the guide rail 4, a turntable 12 is installed at the power output end of the reduction motor 11, and an eccentric shaft head 13 is installed on the surface edge of the turntable 12;
[0032] A connecting rod 14 is installed between the eccentric shaft head 13 and the shaft 9;
[0033] It should be noted that when the fuse machine used for wire rope production and processing is in use, the end of the wire rope body 3 is placed on the fuse mechanism of the fuse machine body 1, and then the external control device of the reduction motor 11 is used to control the rotation of the power output end of the reduction motor 11, and the turntable 12 is driven to rotate by the power output end of the reduction motor 11, so that the eccentric shaft head 13 is close to the guide rail 4, and the two ends of the connecting rod 14 respectively cooperate with the eccentric shaft head 13 and the shaft rod 9 to rotate, and at the same time, the limit column 8 cooperates with the limit hole 5 to slide, so that the baffle 6 cooperates with the guide rail 4 to slide, and the fuse part of the wire rope body 3 is blocked. By starting the fuse machine body 1 to work, the fuse mechanism is used to fuse the wire rope body 3, and the sparks generated during the melting process are blocked by the baffle 6, and the melting condition of the wire rope body 3 can be observed through the observation window 7, which can effectively prevent sparks from burning nearby personnel.
[0034] like Figure 4 As shown, a ball 10 is installed at the bottom of the baffle 6 to abut against the inner bottom wall of the guide rail 4, and a plurality of balls 10 are arranged at equal distances;
[0035] It should be noted that, by utilizing the rolling of the balls 10 when the baffle plate 6 moves in cooperation with the guide rail 4 , the resistance of the baffle plate 6 during the sliding process can be effectively reduced, thereby reducing the wear between the baffle plate 6 and the guide rail 4 .
[0036] like Figure 1 As shown, the observation window 7 is made of transparent tempered glass;
[0037] It should be noted that the fusing condition of the wire rope body 3 can be observed through the observation window 7 .
[0038] like Figure 3 As shown, bearings are installed at both ends of the connecting rod 14, and the bearings are respectively connected with the eccentric shaft head 13 and the shaft rod 9 by interference fit;
[0039] It should be noted that the friction between the end of the connecting rod 14 and the eccentric shaft head 13 and the shaft 9 is reduced, and the rotation accuracy of the end of the connecting rod 14 is guaranteed.
[0040] like Figure 1 , Figure 5 , Figure 6As shown, a guide hole 17 in a straight line structure is horizontally opened in the middle of the workbench 2, a support seat 15 is installed above the guide hole 17, a guide column 16 slidably connected to the guide hole 17 is fixedly connected to the bottom of the support seat 15, a limiting boss is welded to the bottom end of the guide column 16, and the limiting boss abuts against the bottom of the guide hole 17;
[0041] It should be noted that the position of the support seat 15 is adjusted by sliding the guide column 16 in cooperation with the guide hole 17, and the support seat 15 is used to support the wire rope body 3, so that the fuse part of the wire rope body 3 remains horizontal, preventing the wire rope body 3 from tilting, which is beneficial to ensuring that the incision of the fuse part of the wire rope body 3 is flush.
[0042] When in use: by placing the end of the wire rope body 3 at the fusing mechanism of the fuse machine body 1, and then using the external control device of the reduction motor 11 to control the rotation of the power output end of the reduction motor 11, the power output end of the reduction motor 11 drives the turntable 12 to rotate, so that the eccentric shaft head 13 is close to the guide rail 4, and the two ends of the connecting rod 14 respectively cooperate with the eccentric shaft head 13 and the shaft rod 9 to rotate, and at the same time, the limit column 8 cooperates with the limit hole 5 to slide, so that the baffle 6 cooperates with the guide rail 4 to slide, and the fusing part of the wire rope body 3 is blocked, and the fuse machine body 1 is started to work, and the wire rope body 3 is melted by the fusing mechanism, and the sparks generated during the melting process are blocked by the baffle 6, and the melting condition of the wire rope body 3 can be observed through the observation window 7.
[0043] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A fuse machine for producing and processing steel wire ropes, comprising a fuse machine body (1), a workbench (2) fixedly connected to the fuse machine body (1), and a steel wire rope body (3) placed on the workbench (2), characterized in that: A guide rail (4) is installed on the edge of the workbench (2) close to the fuse mechanism of the fuse machine body (1), and both side outer walls of the guide rail (4) are provided with limit holes (5) arranged in a straight line structure; A baffle (6) is slidably connected to the inner side of the guide rail (4), an observation window (7) is installed on the surface of the baffle (6), a limiting column (8) slidably connected to the limiting hole (5) is fixedly connected to the root of the surface of the baffle (6), and a shaft (9) fixedly connected to the baffle (6) is provided on one side of the limiting column (8); A reduction motor (11) is installed at the bottom of the workbench (2) away from the guide rail (4), a turntable (12) is installed at the power output end of the reduction motor (11), and an eccentric shaft head (13) is installed on the surface edge of the turntable (12); A connecting rod (14) is installed between the eccentric shaft head (13) and the shaft rod (9).
2. A fusing machine for steel wire rope production and processing according to claim 1, characterized in that: A ball bearing (10) is mounted at the bottom of the baffle (6) and abuts against the inner bottom wall of the guide rail (4), and a plurality of the ball bearings (10) are arranged at equal distances.
3. A fusing machine for steel wire rope production and processing according to claim 1, characterized in that: The observation window (7) is made of transparent tempered glass.
4. A fusing machine for steel wire rope production and processing according to claim 1, characterized in that: Bearings are installed at both ends of the connecting rod (14), and the bearings are respectively interference-connected with the eccentric shaft head (13) and the shaft rod (9).
5. The fuse machine for steel wire rope production and processing according to claim 1, characterized in that: A guide hole (17) arranged in a straight line structure is transversely opened in the middle of the workbench (2).
6. A fusing machine for steel wire rope production and processing according to claim 5, characterized in that: A support seat (15) is installed above the guide hole (17), and a guide column (16) is fixedly connected to the bottom of the support seat (15) and is slidably connected to the guide hole (17).
7. A fusing machine for steel wire rope production and processing according to claim 6, characterized in that: A limiting boss is welded to the bottom end of the guide column (16), and the limiting boss abuts against the bottom opening of the guide hole (17).
