Hydraulic brake type plate shearing machine used for electrolytic copper production and provided with efficient protection plate
By introducing brackets, rollers, material pushing mechanisms and material pressing mechanisms into hydraulic gate shearing machines, automatic loading and pressing materials are achieved, and safety hazards and edge-reeling problems are solved, and equipment safety is improved and processing stability.
Patent Information
- Application Number
- CN202421111026.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing hydraulic gate shearing machines require manual loading during use, which poses a major safety hazard, and the protective structure is not perfect enough, which is prone to edge curling, resulting in safety hazards.
A hydraulic gate shearing machine including a bracket, a roller, a second motor, a material pushing mechanism and a material pressing mechanism is designed. The material is automatically pushed to the shearing mechanism through the roller feeding and a material pushing mechanism, and combined with the material pressing mechanism The hydraulic rod and cutter realizes automatic loading and pressing of materials to avoid curling edges.
There is no need for manual loading, which reduces operating safety risks, and effectively avoids material edge curling through the material pressing mechanism, improving the safety of the processing process.
Smart Images
Figure CN222242816U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic gate type shearing machines, in particular to a hydraulic gate type shearing machine with a high-efficiency protective plate used in electrolytic copper production. Background Art
[0002] Hydraulic gate shearing machine is a kind of equipment that uses hydraulic transmission to make the blade shear the plate. It is mainly used for stretching, punching, bending, flanging and other processes. Therefore, people's requirements for shearing machines are getting higher and higher, so the shearing machine needs to have an efficient protective structure.
[0003] The prior art has the following problems: the prior art "a protective structure for a hydraulic gate shearing machine" with a publication number of CN217493593U "includes a machine body, a hydraulic cylinder is fixedly mounted on the upper surface of the machine body, the output end of the hydraulic cylinder is fixedly connected to the top of the hydraulic rod, the bottom end of the hydraulic rod is fixedly connected to the upper surface of the mounting block, a cutting blade is fixedly mounted on the lower surface of the mounting block, a shielding component is arranged inside the machine body to provide protection when splashes are generated when cutting metal parts, and a buffer component is arranged inside the machine body";
[0004] The hydraulic gate shearing machine in the above-mentioned device still needs to be manually loaded during use, and this method still poses certain safety hazards to the operator during the loading process. In addition, the above-mentioned device only uses a single protective structure to avoid splashing metal waste, and in the actual processing of the plate, there is a risk of warping due to the lack of a certain pressing structure, which creates certain safety hazards. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides a hydraulic gate shearing machine with a high-efficiency protective plate for electrolytic copper production, which solves the problems that the existing hydraulic gate shearing machines use manual loading, thus posing great safety hazards and the safety protection structure of the shearing machine is not perfect.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hydraulic gate shearing machine with a high-efficiency protective plate for electrolytic copper production, comprising a frame, a shell is provided on the surface of the frame, a control box is provided on the surface of the shell, a groove is provided inside the frame, a bracket is provided on one side of the groove, a roller is provided on one side of the bracket, a second motor is provided on the other side of the bracket, a slide groove is provided on the surface of the frame, a push mechanism is provided inside one side of the frame, a threaded hole is provided on the surface of the push mechanism, a shearing mechanism is provided on the surface of the frame, a carrier plate is provided inside the shearing mechanism, and a pressing mechanism is provided on one side of the carrier plate;
[0007] The pressing mechanism includes a connecting seat, a fixing rod, a connecting plate, a pressing block and a return spring. The fixing rod is slidably connected inside the connecting seat, a pressing block is fixedly installed below the connecting plate, and the return spring is sleeved outside the fixing rod.
[0008] As a preferred technical solution of the utility model, the pushing mechanism includes a first motor, a screw, a pushing rack and a slider. One side of the first motor is transmission-connected with the screw, and a slider is fixedly installed below one side of the pushing rack.
[0009] As a preferred technical solution of the utility model, the shearing mechanism includes a gantry, a hydraulic rod and a cutter, the hydraulic rod is fixedly installed below the gantry, and the cutter is located inside the gantry.
[0010] As a preferred technical solution of the utility model, the bracket is fixedly installed on the frame, the roller is movably connected to the bracket, and the second motor is drivingly connected to the roller.
[0011] As a preferred technical solution of the utility model, the connecting seat is fixedly installed on the two side surfaces of the carrier plate, the fixing rod is fixedly connected to the connecting plate, and the reset spring is fixedly connected between the connecting plate and the connecting seat.
[0012] As a preferred technical solution of the utility model, the first motor is fixedly installed inside the slide groove, a threaded hole is opened inside the slider, the slider is threadedly connected to the screw rod, and the slider is slidably connected to the slide groove.
[0013] As a preferred technical solution of the utility model, the hydraulic rod is fixedly connected between the carrier plate and the door frame, and the cutter is fixedly installed on the carrier plate.
[0014] Compared with the prior art, the utility model provides a hydraulic gate shearing machine with a high-efficiency protective plate for electrolytic copper production, which has the following beneficial effects:
[0015] 1. This hydraulic gate shearing machine with high-efficiency protective plates for electrolytic copper production, through the cooperation of the bracket, roller and second motor installed on one side of the frame, can send the material to the groove of the frame by placing it on the roller, and then cooperate with the pushing mechanism installed inside the frame, through the cooperation of the first motor and screw rod of the pushing mechanism and the pushing frame, the material in the groove can be sent to the bottom of the shearing mechanism, so as to carry out shearing processing. Therefore, when the device is used, there is no need to manually send the material to the bottom of the shearing mechanism, thereby effectively reducing the safety hazards during the use of the shearing machine.
[0016] 2. This hydraulic gate shearing machine with high-efficiency protective plates used in electrolytic copper production has a pressing mechanism installed on the two side surfaces of the carrier plate, and the connecting seat of the pressing mechanism is fixedly installed with the carrier plate. At the same time, hydraulic rods and cutters are respectively installed on the upper and lower parts of the carrier plate. Therefore, under the action of the hydraulic rod, the carrier plate can be moved downward, so that the cutter moves synchronously, and under the movement of the carrier plate, the connecting seat can drive the pressure block to move downward through the fixed rod and the connecting plate, thereby pressing the two ends of the processed material. Therefore, when the device is used, it can effectively avoid the phenomenon of warping of the two sides of the shear plate through the action of the pressing structure, further reducing the safety hazards in the processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional diagram of the overall installation structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the pusher rack of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the housing of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the shearing mechanism of the utility model.
[0021] In the figure: 1. frame; 2. shell; 3. control box; 4. pushing mechanism; 41. first motor; 42. screw; 43. pushing frame; 44. slide block; 5. groove; 6. bracket; 7. roller; 8. second motor; 9. threaded hole; 10. shearing mechanism; 101. door frame; 102. hydraulic rod; 103. cutter; 11. slide; 12. carrier plate; 13. pressing mechanism; 131. connecting seat; 132. fixing rod; 133. connecting plate; 134. pressing block; 135. reset spring. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4In this embodiment: a hydraulic gate shearing machine with a high-efficiency protective plate for electrolytic copper production includes a frame 1, a shell 2 is provided on the surface of the frame 1, a control box 3 is provided on the surface of the shell 2, the operation of the equipment is controlled by the control box 3, a groove 5 is provided inside the frame 1, a bracket 6 is provided on one side of the groove 5, a roller 7 is provided on one side of the bracket 6, the material is sent to the groove 5 of the frame 1 through the roller 7, a second motor 8 is provided on the other side of the bracket 6, a slide 11 is provided on the surface of the frame 1, a pushing mechanism 4 is provided inside one side of the frame 1, a threaded hole 9 is provided on the surface of the pushing mechanism 4, a shearing mechanism 10 is provided on the surface of the frame 1, a carrier plate 12 is provided inside the shearing mechanism 10, and a pressing mechanism 13 is provided on one side of the carrier plate 12;
[0024] The pressing mechanism 13 includes a connecting seat 131, a fixed rod 132, a connecting plate 133, a pressing block 134 and a return spring 135. The connecting seat 131 is slidably connected to the inside of the fixing rod 132, a pressing block 134 is fixedly installed under the connecting plate 133, and a return spring 135 is sleeved on the outside of the fixing rod 132. The pressing mechanism 13 can prevent the seesaw from breaking off during material processing.
[0025] In this embodiment, the pushing mechanism 4 includes a first motor 41, a screw 42, a pushing frame 43 and a slider 44. The screw 42 is connected to one side of the first motor 41, and a slider 44 is fixedly installed at the lower side of the pushing frame 43. The pushing mechanism 4 can avoid the safety hazards caused by manual pushing of materials; the shearing mechanism 10 includes a door frame 101, a hydraulic rod 102 and a cutter 103. The hydraulic rod 102 is fixedly installed at the lower side of the door frame 101, and the cutter 103 is located inside the door frame 101. The material is sheared by the shearing mechanism 10; the bracket 6 is fixedly installed on the frame 1, the roller 7 is movably connected to the bracket 6, and the second motor 8 is connected to the roller 7. The roller 7 is driven by the second motor 8 to rotate, so that The material is delivered to the frame 1; the connecting seat 131 is fixedly installed on the two side surfaces of the carrier plate 12, the fixing rod 132 is fixedly connected to the connecting plate 133, and the reset spring 135 is fixedly connected between the connecting plate 133 and the connecting seat 131. The reset spring 135 enables the pressure block 134 to reset upward after the shearing mechanism 10 completes a single shearing; the first motor 41 is fixedly installed inside the slide groove 11, and a threaded hole 9 is provided inside the slider 44. The slider 44 is threadedly connected to the screw 42, and the slider 44 is slidably connected to the slide groove 11. The rotation of the screw 42 enables the slider 44 to drive the pusher 43 to move; the hydraulic rod 102 is fixedly connected between the carrier plate 12 and the door frame 101, and the cutter 103 is fixedly installed on the carrier plate 12.
[0026] The working principle and use process of the utility model are as follows: after the operator sends the material to the surface of the roller 7, the roller 7 is rotated by the action of the second motor 8, so that the material is sent to the inside of the groove 5, and the first motor 41 is started to drive the screw 42 to rotate, so that the slider 44 drives the pusher 43 to move, and the movement of the pusher 43 can push the material located in the groove 5 to the inside of the shell 2 and move it to the bottom of the cutter 103. After that, the carrier 12 is moved downward by starting the hydraulic rod 102, and the cutter 103 moves downward synchronously. Since the pressing block 134 is lower than the height of the cutter 103, the pressing block 134 moves synchronously while the carrier 12 moves and first presses the two sides of the material shearing position. At the same time, under the action of the hydraulic rod 102, the cutter 103 continues to descend and performs shearing processing on the pressed material. After the processing is completed, the pusher 43 of the pushing mechanism 4 realizes automatic feeding and pushes the sheared material out of the frame 1 to realize continuous shearing processing.
[0027] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A hydraulic gate shearing machine with a high-efficiency protective plate for electrolytic copper production, comprising a frame (1), a shell (2) is arranged on the surface of the frame (1), a control box (3) is arranged on the surface of the shell (2), a groove (5) is arranged inside the frame (1), a bracket (6) is arranged on one side of the groove (5), a roller (7) is arranged on one side of the bracket (6), a second motor (8) is arranged on the other side of the bracket (6), and a slide groove (11) is arranged on the surface of the frame (1), characterized in that: A material pushing mechanism (4) is provided inside one side of the frame (1), a threaded hole (9) is provided on the surface of the material pushing mechanism (4), a shearing mechanism (10) is provided on the surface of the frame (1), a carrier plate (12) is provided inside the shearing mechanism (10), and a material pressing mechanism (13) is provided on one side of the carrier plate (12); The pressing mechanism (13) comprises a connecting seat (131), a fixing rod (132), a connecting plate (133), a pressing block (134) and a return spring (135); the fixing rod (132) is slidably connected inside the connecting seat (131); the pressing block (134) is fixedly mounted below the connecting plate (133); and the return spring (135) is sleeved outside the fixing rod (132).
2. A hydraulic gate shearing machine with a high-efficiency protective plate for electrolytic copper production according to claim 1, characterized in that: The material pushing mechanism (4) comprises a first motor (41), a screw rod (42), a material pushing frame (43) and a slider (44); one side of the first motor (41) is drivingly connected to the screw rod (42); and the slider (44) is fixedly mounted below one side of the material pushing frame (43).
3. A hydraulic gate shearing machine with a high-efficiency protective plate for electrolytic copper production according to claim 1, characterized in that: The shearing mechanism (10) comprises a door frame (101), a hydraulic rod (102) and a cutter (103); the hydraulic rod (102) is fixedly mounted below the door frame (101), and the cutter (103) is located inside the door frame (101).
4. A hydraulic gate shearing machine with a high-efficiency protective plate for electrolytic copper production according to claim 1, characterized in that: The bracket (6) is fixedly mounted on the frame (1), the roller (7) is movably connected to the bracket (6), and the second motor (8) is drivingly connected to the roller (7).
5. The hydraulic gate shearing machine with high-efficiency protective plates for electrolytic copper production according to claim 1, characterized in that: The connecting seat (131) is fixedly mounted on both side surfaces of the carrier plate (12), the fixing rod (132) is fixedly connected to the connecting plate (133), and the return spring (135) is fixedly connected between the connecting plate (133) and the connecting seat (131).
6. A hydraulic gate shearing machine with a high-efficiency protective plate for electrolytic copper production according to claim 2, characterized in that: The first motor (41) is fixedly mounted inside the slide groove (11), a threaded hole (9) is provided inside the slider (44), the slider (44) is threadedly connected to the screw rod (42), and the slider (44) is slidably connected to the slide groove (11).
7. A hydraulic gate shearing machine with a high-efficiency protective plate for electrolytic copper production according to claim 3, characterized in that: The hydraulic rod (102) is fixedly connected between the carrier plate (12) and the door frame (101), and the cutter (103) is fixedly mounted on the carrier plate (12).