Welding tool for manufacturing pipeline support

By designing a welding tool including fixed base, positioning angle steel, slide positioning angle steel and slide positioning channel steel, the problem of difficult control of size and welding deformation in the production of pipeline brackets is solved, and a low-cost and high-efficiency pipeline bracket is realized Welding operation is suitable for the production of pipe brackets with diameters of DN300 and below.

CN222243409UActive Publication Date: 2024-12-27MCC5 GROUP SHANGHAI CORPORATION LIMITED
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Patent Information

Application Number
CN202420610139.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-27
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

In the production of pipeline brackets, the size is difficult to control, the welding deformation is difficult to control, the cost is high and the efficiency is low, resulting in low batch processing and welding operation efficiency.

Method used

A welding tool including fixed base, positioning angle steel, slide positioning angle steel, slide positioning channel steel and slide positioning door frame was designed. Through these components, the stable positioning and efficient welding operation of the pipeline bracket are achieved, reducing costs and Improved efficiency.

Benefits of technology

The low-cost and high-efficiency prefabricated assembly and welding operation of pipeline brackets is realized, and the difficulty in dimensional control and poor welding forming quality in traditional methods is avoided. It is suitable for the production of pipeline brackets with diameters of DN300 and below.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding tool for manufacturing a pipeline support, which comprises a fixed base, positioning angle steel I, slideway positioning angle steel, slideway positioning channel steel and a slideway positioning door-shaped frame, the fixed base comprises two parallel channel steel I and two parallel channel steel II, and the channel steel I and the channel steel II form a square frame; a plurality of positioning angle steels I and slide way positioning angle steels are mounted on the two channel steels I, the positioning angle steels I and the slide way positioning angle steels are distributed at intervals, a slide way positioning door-shaped frame is mounted at the upper ends of the two channel steels I, a plurality of slide way positioning angle steels are arranged between the two channel steels I, and scales are arranged at the tail parts of the two channel steels I. The device is simple to manufacture and convenient and flexible to use; assembling and welding operation are easy, the cost is low, the operation efficiency is higher, and the safety coefficient in the construction process is high.
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Description

Technical Field

[0001] The utility model relates to a pipeline fixing bracket, and more specifically to a welding tool used for manufacturing the pipeline bracket. Background Art

[0002] At present, in the process of manufacturing and welding pipe supports, there are problems such as difficult to control the size and poor welding quality, and it is necessary to control the deformation by reducing the welding stress:

[0003] 1. The size of the pipe support is not easy to control and operate.

[0004] 2. It is difficult to control the welding deformation of the pipe support.

[0005] 3. The production cost of pipe brackets is high, it is not easy to process in batches, and the efficiency is low. Therefore, a welding tool for pipe bracket production is designed. Utility Model Content

[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a welding tool for the production of pipe supports, which has low cost, high efficiency, simple production, and is easy to prefabricate pipe supports, mass on-site processing and welding operations.

[0007] The utility model adopts the following technical solutions:

[0008] A welding tool for making a pipeline support comprises a fixed base, a positioning angle steel, a slideway positioning angle steel, a slideway positioning channel steel and a slideway positioning gantry. The fixed base comprises two parallel channel steels one and two parallel channel steels two. The channel steel one and the channel steel two form a square frame. A plurality of positioning angle steels one and slideway positioning angle steels are installed on the two channel steels one. The positioning angle steel one and the slideway positioning angle steels are distributed at intervals. A slideway positioning gantry is installed on the upper ends of the two channel steels one. A plurality of slideway positioning channel steels are arranged between the two channel steels one. A ruler is arranged at the tail of the two channel steels one.

[0009] Furthermore, a plurality of positioning angle steels are arranged on the slideway positioning channel steel.

[0010] Furthermore, the length of channel steel one is greater than that of channel steel two, channel steel one includes side plate one, upper plate one and lower plate one, side plate one is provided with a horizontal groove one, upper plate one is provided with a horizontal groove two, both ends of the slideway positioning channel steel are installed at groove one, both ends of the slideway positioning portal frame are installed at groove two, the lower end of the slideway positioning angle steel is installed at groove two, and the lower end of the positioning angle steel one, which is spaced apart from the slideway positioning angle steel, is installed at groove two.

[0011] Furthermore, the slideway positioning door frame includes two mounting base plates, on which vertical plate one is mounted, vertical plate two is disposed on the top of the two vertical plates one, and reinforcing plate one is disposed at the rear ends of the two vertical plates one and two.

[0012] Furthermore, the slideway positioning angle steel includes a slideway bottom plate and two slideway vertical plates perpendicular to each other, and the bottoms of the two slideway vertical plates are arranged on the slideway bottom plate.

[0013] Furthermore, a rectangular groove is arranged on the top of the slideway positioning channel steel, and the bottoms of a plurality of positioning angle steels are arranged at the rectangular groove.

[0014] Furthermore, two scales are provided, the two scales are riveted to the angle steel, and the lower end of the angle steel is fixed to the tail of the first channel steel.

[0015] Beneficial Effects

[0016] Compared with traditional pipe support manufacturing and welding technology, the tools are simple to make, convenient and flexible to use, easy to assemble and weld, low cost, higher operating efficiency, high safety factor during construction, etc. It is suitable for the production of pipe supports with a diameter of DN300 and below, avoiding the complexity, low efficiency and poor welding quality of traditional cutting and marking methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the front view of the utility model;

[0018] Figure 2 It is a top view of the utility model;

[0019] Figure 3 It is the left view of the utility model;

[0020] Figure 4 This is a schematic diagram of the fixed base of the utility model;

[0021] Figure 5 This is a schematic diagram of the slide positioning door frame of the utility model;

[0022] Figure 6 This is a schematic diagram of the positioning angle steel of the slideway of the utility model;

[0023] Figure 7 This is a schematic diagram of the positioning channel steel of the slideway of the utility model;

[0024] Figure 8 This is a schematic diagram of the use of the utility model. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0026] As shown in the figure, the utility model discloses a welding tool for the production of a pipeline support, including a fixed base 1, a positioning angle steel 2, a slide positioning angle steel 3, a slide positioning channel steel 4 and a slide positioning door frame 5, the fixed base includes 2 parallel channel steels 11 and 2 parallel channel steels 12, the channel steels 11 and the channel steels 12 form a square frame, a plurality of positioning angle steels 2 and slide positioning angle steels 3 are installed on the two channel steels 11, the positioning angle steels 2 and the slide positioning angle steels 3 are distributed at intervals, a slide positioning door frame 511 is installed at the upper ends of the two channel steels 11, a plurality of slide positioning channel steels 4 are arranged between the two channel steels, and a scale 6 is provided at the tail of the two channel steels 11.

[0027] The fixed base is placed on a flat ground to ensure the levelness and stability of the fixed base. The fixed base is determined according to the height of the construction workers. For example, the ground can be raised or a pit can be dug downwards to make it convenient for construction workers to operate.

[0028] The fixed base is on a flat ground, the slideway positioning channel steel is fixed to the fixed base by positioning bolts on both sides, and the slideway positioning angle steel is fixed to the fixed base by fastening bolts on both sides. The slideway positioning portal frame 5 is fixed to the fixed base.

[0029] In an embodiment of the utility model, a plurality of positioning angle steels 2 are provided on the slideway positioning channel steel 4 .

[0030] In one embodiment of the utility model, the length of channel steel 11 is greater than the length of channel steel 2 12, channel steel 11 includes side plate 111, upper plate 112 and lower plate 113, side plate 111 is provided with a horizontal groove 1111, upper plate 112 is provided with a horizontal groove 2 1121, both ends of the slideway positioning channel steel 4 are installed at groove 1111, both ends of the slideway positioning portal frame 5 are installed at groove 2 1121, the lower end of the slideway positioning angle steel 3 is installed at groove 2 1121, and the lower end of the positioning angle steel 1 spaced apart from the slideway positioning angle steel is installed at groove 2.

[0031] Channel steel one and channel steel two are both 14a channel steels, and channel steel one and channel steel two are welded.

[0032] Positioning angle steel one is 50*5 angle steel.

[0033] In one embodiment of the utility model, the slide positioning door frame 5 includes two mounting base plates 51, and the two mounting base plates 51 are mounted with a vertical plate 1 52, the tops of the two vertical plates 1 are provided with a vertical plate 2 53, and the rear ends of the two vertical plates 1 52 and the vertical plate 2 53 are provided with a reinforcing plate 1 54.

[0034] In an embodiment of the present invention, the slideway positioning angle steel 3 includes a slideway bottom plate 31 and two slideway vertical plates 32 perpendicular to each other, and the bottoms of the two slideway vertical plates 32 are arranged on the slideway bottom plate 31 .

[0035] In an embodiment of the utility model, a rectangular groove 41 is provided on the top of the slideway positioning channel steel 4, and the bottoms of a plurality of positioning angle steels are arranged at the rectangular groove.

[0036] In an embodiment of the utility model, two scales 6 are provided, and the two scales 6 are riveted to the angle steel 7. The angle steel here is a 50*5 angle steel, and the lower end of the angle steel 7 is fixed to the tail of the channel steel 1. The utility model can prefabricate, assemble and weld the pipeline support, reduce costs and improve efficiency.

[0037] During specific use, the pipe support 8 is clamped between the positioning angle steel 2, the slide positioning angle steel 3, the scale 6 and the slide positioning door frame 5. The position of part of the positioning angle steel 2 is adjustable, and the position of the slide positioning door frame 5 is also adjustable. When the pipe support 8 is clamped, it is prefabricated, assembled and welded.

[0038] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A welding tool for producing a pipe support, characterized by: It includes a fixed base, a positioning angle steel 1, a slide positioning angle steel, a slide positioning channel steel and a slide positioning gantry. The fixed base includes 2 parallel channel steels 1 and 2 parallel channel steels 2. Channel steel 1 and channel steel 2 form a square frame. Several positioning angle steels 1 and slide positioning angle steels are installed on the 2 channel steels 1. The positioning angle steel 1 and the slide positioning angle steel are distributed at intervals. The upper ends of the 2 channel steels 1 are installed with a slide positioning gantry. Several slide positioning channel steels are arranged between the 2 channel steels 1. A ruler is provided at the tail of the 2 channel steels 1.

2. The welding tool for manufacturing a pipe support according to claim 1, characterized in that: A plurality of positioning angle steels are provided on the slideway positioning channel steel.

3. The welding tool for manufacturing a pipe support according to claim 1, characterized in that: The length of channel steel one is greater than that of channel steel two. Channel steel one includes side plate one, upper plate one and lower plate one. Side plate one is provided with horizontal groove one, upper plate one is provided with horizontal groove two, both ends of the slideway positioning channel steel are installed in groove one, both ends of the slideway positioning portal frame are installed in groove two, the lower end of the slideway positioning angle steel is installed in groove two, and the lower end of the positioning angle steel one, which is spaced apart from the slideway positioning angle steel, is installed in groove two.

4. The welding tool for manufacturing a pipe support according to claim 1, characterized in that: The slide positioning door frame includes two mounting bases, vertical plate one is mounted on the two mounting bases, vertical plate two is arranged on the top of the two vertical plates one, and reinforcing plate one is arranged at the rear ends of the two vertical plates one and two.

5. The welding tool for manufacturing a pipe support according to claim 1, characterized in that: The slideway positioning angle steel includes a slideway bottom plate and two slideway vertical plates perpendicular to each other, and the bottoms of the two slideway vertical plates are arranged on the slideway bottom plate.

6. The welding tool for manufacturing a pipe support according to claim 2, characterized in that: A rectangular groove is provided on the top of the slideway positioning channel steel, and the bottoms of a plurality of positioning angle steels are arranged at the rectangular groove.

7. The welding tool for manufacturing a pipe support according to claim 1, characterized in that: There are two rulers, which are riveted to the angle steel, and the lower end of the angle steel is fixed to the tail of channel steel one.