Tray arranging machine
By designing an adjusting structure and automatic transmission mechanism in the placing machine, the problem of not being able to adapt to the placing plates of different sizes in the prior art is solved, and the automatic placement and storage of parts of various specifications is realized, and automated production is improved efficiency and flexibility.
Patent Information
- Application Number
- CN202421148847.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing placing machines cannot adapt to different sizes of placing plates and require manual operation, resulting in low automation and cannot meet the needs of various specifications of parts.
A placing machine including feed funnel, vibrating feeding tray, robotic hand, camera and transmission mechanism is designed. By adjusting the spacing and baffle between the movable plate and the fixed plate, the adaptation of width and thickness is achieved, and servo is used. The linear slide rail and push block mechanism realize automatic storage and discharge of the placement plate, and the orderly arrangement of parts is combined with the vacuum nozzle of the robot and the servo motor.
It realizes adaptation and automated operation of various specifications of placement plates, reduces manual intervention, improves the flexibility and automation of the equipment, can automatically identify and process parts of different sizes, and improves production efficiency.
Smart Images

Figure CN222248898U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated production equipment, in particular to a plate placing machine. Background Art
[0002] As we all know, in automated production, especially for electronic products with many parts, parts are usually imported in batches during batch manufacturing. However, after the parts are imported in batches, there are usually phenomena such as stacking and disordered directions. In order to meet the subsequent parts assembly work, it is necessary to arrange the parts on a tray so that the parts can be arranged in an orderly manner.
[0003] At present, the main structure of the existing tray placing machine is a material tray for pouring parts, a manipulator for grabbing parts, a placing tray for receiving parts and a transmission mechanism for transmitting the placing tray. The material tray has vibration, which can vibrate the stacked parts apart. After image recognition by the camera, the manipulator corrects the direction one by one and places them on the placing tray in an orderly manner. Among them, when the placing tray is full of parts, it is necessary to manually put a new placing tray on the transmission mechanism, and the placing tray full of parts is discharged by the transmission mechanism. However, this type of transmission mechanism can only place placing trays of the same thickness and width, and cannot be adapted to placing trays of different sizes. It also requires manual labor to put the placing trays side by side from time to time. This not only takes up manpower, but is not automated enough on the other hand, so the existing placing machines need to be improved. Utility Model Content
[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a plate placing machine which can be adapted to a variety of placing plates and has the functions of placing plate storage and automatic discharge.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A plate-staggering machine comprises a machine body, on which are mounted a feed hopper, a vibrating feed tray, a vibrating material tray, a manipulator, a camera, a transmission mechanism and a main machine for controlling the orderly operation of the whole, wherein the feed hopper, the vibrating feed tray and the vibrating material tray are successively connected end to end with each other and arranged in a stepped manner, the camera and the manipulator are located above the vibrating material tray, the transmission mechanism comprises a base arranged on the side of the vibrating material tray, a first fixed plate is arranged on the side of the base close to the direction of the vibrating material tray, a second fixed plate is arranged at a symmetrical position of the base relative to the first fixed plate, at least two guide posts are arranged between the first fixed plate and the second fixed plate, a slider that can move back and forth along the guide post is mounted on the guide post, a first screw is mounted on the second fixed plate through a bearing, one end of the first screw is placed on the outside of the second fixed plate and is provided with a crank for user rotation, the other end of the first screw passes through the slider, and the first The cam is provided with a first end fixed with a second end fixed to the movable plate, and the second end of the first end is provided with a sliding groove, which is parallel to the first end of the movable plate and meets the requirements of placing a plate.
[0007] Preferably, a spring is sleeved on the guide column, and the spring always keeps in contact with the slider.
[0008] Preferably, the pushing head of the pushing block is arc-shaped.
[0009] Preferably, the manipulator includes a vacuum nozzle, a vacuum nozzle mounting seat and at least three mounting plates fixedly mounted on the machine body, each mounting plate is provided with a servo motor, the rotating head of the servo motor is connected to a cantilever, the end of the cantilever is provided with a first rotating shaft that can rotate, both ends of the first rotating shaft are placed outside the cantilever and are hingedly connected to a connecting rod, the vacuum nozzle is installed in the middle of the vacuum nozzle mounting seat, and the tip of the vacuum nozzle is placed at the lower end of the vacuum nozzle mounting seat, and second rotating shafts corresponding to the number of mounting plates are arranged around the vacuum nozzle mounting seat, and both ends of the second rotating shaft are respectively hingedly connected to the corresponding connecting rods.
[0010] Preferably, the mounting plate is provided with a through-beam photoelectric switch at the path of cantilever rotation, and correspondingly, a trigger sheet adapted to the through-beam photoelectric switch is provided at one end of the cantilever close to the mounting plate.
[0011] Preferably, through holes are evenly distributed on the cantilever.
[0012] Due to the adoption of the above scheme, the utility model mainly utilizes the adjustment of the distance between the movable plate and the first fixed plate to increase or decrease the distance between the two slide slots, so as to adapt to placement plates of different widths. At the same time, the design of the long strip holes of the baffle plate makes it possible to adjust the distance between the bottom end of the bent portion and the bottom end surface of the slide slot by adjusting the height of the bolt installation, so as to adapt to placement plates of different thicknesses. In this way, the use of placement plates of various specifications can be met, making the equipment more flexible to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of an embodiment of the utility model.
[0014] Figure 2 It is a schematic diagram of the internal structure of an embodiment of the utility model.
[0015] Figure 3 It is a structural schematic diagram of the transmission mechanism of an embodiment of the utility model.
[0016] Figure 4 It is a structural schematic diagram of the baffle of the transmission mechanism of the embodiment of the utility model.
[0017] Figure 5 This utility model embodiment Figure 4 A local enlarged schematic diagram of point A in the middle.
[0018] Figure 6 It is a structural schematic diagram of a manipulator according to an embodiment of the utility model. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0020] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0021] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0022] like Figures 1 to 6As shown, a plate placing machine provided in this embodiment comprises a machine body 1, on which a feed hopper 2, a vibrating feeding tray 3, a vibrating material tray 4, a manipulator 5, a camera 6, a transmission mechanism 7 and a host (not shown in the figure) for controlling the orderly operation of the whole are installed, the feed hopper 2, the vibrating feeding tray 3 and the vibrating material tray 4 are successively connected end to end and arranged in a stepped shape, the camera 6 and the manipulator 5 are located above the vibrating material tray 4, the transmission mechanism 7 comprises a base 71 arranged on the side of the vibrating material tray 4, and the side of the base 71 close to the vibrating material tray 4 is provided with a first A fixing plate 72 is provided, and a second fixing plate 73 is provided at a symmetrical position of the base 71 relative to the first fixing plate 72. At least two guide pillars 74 are provided between the first fixing plate 72 and the second fixing plate 73. A slider 75 that can move back and forth along the guide pillar 74 is installed on the guide pillar 74. A first screw rod 76 is installed on the second fixing plate 73 through a bearing. One end of the first screw rod 76 is placed on the outer side of the second fixing plate 73 and is provided with a crank 77 for the user to rotate and operate. The other end of the first screw rod 76 passes through the slider 75, and the first screw rod 76 and the slider 75 are connected by a The nut sleeve forms a connection, and a movable plate 78 is provided at the upper end of the slider 75. The inner sides of the movable plate 78 and the first fixed plate 72 are provided with sliding grooves 79 that are parallel to each other and meet the placement of the placement plate 100. The base 71 is provided with a servo linear slide 701 at a position between the first fixed plate 72 and the movable plate 78. At least one push block 703 is hingedly installed on the movable seat 702 of the servo linear slide 701. One end of the push block 703 is higher than the movable seat 702 and forms a push head. The other end of the push block 703 is connected to the movable seat 702 through a tension spring 704. The first fixed plate 72 and the movable plate 78 are located on the same side and are both locked with mutually symmetrical baffles 705 by bolts. The holes 706 for passing bolts on the baffle 705 or the first fixed plate 72 and the movable plate 78 are long holes. The slide slot opening 79 is provided with a notch 707 whose length is greater than or equal to the length of the display plate 100 relative to the baffle 705. A bending portion 708 is formed at one end of the baffle 705, and the lower end of the bending portion 708 is placed in the notch 707, and a gap h is reserved from the bottom end of the bending portion 708 to the bottom end surface of the slide slot opening 79 for allowing only a single display plate 100 to pass through.
[0023] This embodiment mainly utilizes the distance between the movable plate 78 and the first fixed plate 72 to increase or decrease the distance between the two slide slots 79, so as to adapt to the placement plates 100 with different widths. At the same time, the design of the long hole 706 of the baffle 705 allows the distance between the bottom end of the bent portion 708 and the bottom end surface of the slide slot 79 to be adjusted by adjusting the height of the bolt installation, so as to adapt to the placement plates with different thicknesses. In this way, the use of placement plates 100 of various specifications can be met, making the equipment more flexible to use.
[0024] During specific operation, the baffle 705 constitutes a storage bin for storing the placing trays 100. Sufficient placing trays 100 are placed in the storage bin. After the storage is completed, the parts that need to be placed on the trays are discharged from the feeding funnel 2. After being poured from the feeding funnel 2, they will directly fall into the vibrating feeding tray 3. The vibrating feeding tray 3 is a conventional component. The parts are gradually pushed and dropped into the vibrating material tray 3 through centrifugal vibration. After the vibrating material tray 3 receives the parts, it does not vibrate all the time. It relies on the recognition result of the camera 6 above to perform corresponding work, that is, the camera 6 will perform image recognition. When the vibrating material tray 3 vibrates once, the camera 6 will identify it. During the identification, if it is found that there is a graspable target, that is, the parts are placed flat, the robot 5 will pick up these parts that can be placed on the tray. When it is found that there are no parts that can be placed, the vibrating material tray 4 will vibrate to disperse the parts stacked together, and then the robot 5 will pick them up. At the same time, because the storage bin formed by the baffle 705 is a plurality of placement trays 100 stacked together, and the notch 707 of the slide slot 79 allows the placement tray 100 at the bottom layer to be placed in the slide slot 79, and under the design of the bent portion 708 of the baffle 705, the front exit only allows one placement tray 100 to be pushed out, and under the action of the tension spring 704, the push head of the push block 703 is placed at the commanding height and touches the placement tray 100 at the bottom layer, and under the drive of the servo linear slide rail 701, the swing tray 100 at the bottom layer is pushed out. After being completely pushed out, the pushed placement tray 100 is placed in the slide slot 79, and the next placement tray 100 automatically falls to the bottom layer, that is, the position of the previous placement tray 100. Then the servo linear slide 701 retreats, and after the push head of the push block 703 hits the placement plate 100, it rotates with the hinge point as the rotation fulcrum to achieve the avoidance effect, and at the same time stretches the tension spring 704. After the push block 703 returns to the initial position under the drive of the servo linear slide 701, under the reaction of the tension spring 704, the push block is reset again to the state of preparing to push the next placement plate 100. The movement of the placement plate 100 in the slide slot 79 enables the next placement plate 100 to push against the previous placement plate 100 after it is pushed out. After the placement plate 100 is pushed out, the parts picked up by the robot 5 can be placed one by one to complete the placement work.
[0025] When different specifications need to be placed, the distance between the movable plate 78 and the first fixed plate 72 is changed by manually turning the crank 77 forward and reversely, so as to adapt to the placement plates 100 with different widths. Therefore, in order to keep the distance between the movable plate 78 and the first fixed plate 72 stable during rotation or after the rotation stops, the guide column 74 of this embodiment is provided with a spring 709, and the spring 709 always keeps in contact with the slider 75. In this way, the structure adjusted by the screw rod can avoid automatic loosening.
[0026] Furthermore, in order to facilitate the push block 703 to move more smoothly after retreating, the push head of the push block 703 of this embodiment is arc-shaped, so that when the push block is avoiding, it can play a certain guiding role and avoid the occurrence of jamming.
[0027] Furthermore, the manipulator 5 of the present embodiment can adopt a variety of structures, and a spider-type manipulator is preferably adopted. The specific structure includes a vacuum suction nozzle 51, a vacuum suction nozzle mounting seat 52 and at least three mounting plates 53 fixedly mounted on the body 1, and a servo motor 54 is arranged on each of the mounting plates 53. The rotating head of the servo motor 54 is connected to a cantilever 55, and a first rotating shaft 56 that can rotate is arranged at the end of the cantilever 55. Both ends of the first rotating shaft 56 are arranged outside the cantilever 55 and are hingedly connected to a connecting rod 57. The vacuum suction nozzle 51 is installed in the middle of the vacuum suction nozzle mounting seat 52, and the pointed mouth of the vacuum suction nozzle 51 is placed at the lower end of the vacuum suction nozzle mounting seat 52. Second rotating shafts 58 corresponding to the number of mounting plates 53 are arranged around the vacuum suction nozzle mounting seat 52, and the two ends of the second rotating shaft 58 are respectively hingedly connected to the corresponding connecting rods 57.
[0028] Furthermore, in order to facilitate the control of the orientation of the movement of the robot 5, the mounting plate 53 of this embodiment is provided with a photoelectric switch 59 at the rotation path of the cantilever 55, and the corresponding end of the cantilever 55 close to the mounting plate 53 is provided with a trigger sheet 501 adapted to the photoelectric switch 59.
[0029] Furthermore, in order to improve the strength of the cantilever 55 , through holes 502 are evenly distributed on the cantilever 55 of this embodiment.
[0030] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A plate placing machine, characterized in that: The machine body comprises a feeding funnel, a vibrating feeding tray, a vibrating material tray, a manipulator, a camera, a transmission mechanism and a main machine for controlling the orderly operation of the whole, the feeding funnel, the vibrating feeding tray and the vibrating material tray are successively connected end to end with each other and arranged in a stepped manner, the camera and the manipulator are located above the vibrating material tray, the transmission mechanism comprises a base arranged on the side of the vibrating material tray, a first fixed plate is arranged on the side of the base close to the direction of the vibrating material tray, a second fixed plate is arranged at a symmetrical position of the base relative to the first fixed plate, at least two guide posts are arranged between the first fixed plate and the second fixed plate, a sliding block that can move back and forth along the guide post is installed on the guide post, a first screw is installed on the second fixed plate through a bearing, one end of the first screw is placed on the outer side of the second fixed plate and is provided with a crank for user rotation operation, the other end of the first screw passes through the sliding block, and the first screw and The cam is provided with a first end fixedly mounted on the movable base and a second end of the first fixedly mounted on the movable base, the second end of the first fixedly mounted on the movable base being connected to the movable base through a tension spring, and the other end of the first fixedly mounted on the movable base being connected to the movable base through a tension spring.
2. A dish placing machine as claimed in claim 1, characterized in that: A spring is sleeved on the guide post, and the spring is kept in contact with the sliding block all the time.
3. A plate placing machine as claimed in claim 2, characterized in that: The pushing head of the pushing block is arc-shaped.
4. A dish placing machine as claimed in claim 1, characterized in that: The manipulator includes a vacuum nozzle, a vacuum nozzle mounting seat and at least three mounting plates fixedly mounted on the machine body, each mounting plate is provided with a servo motor, the rotating head of the servo motor is connected to a cantilever, the end of the cantilever is provided with a first rotating shaft that can rotate, both ends of the first rotating shaft are placed outside the cantilever and are hingedly connected to a connecting rod, the vacuum nozzle is installed in the middle of the vacuum nozzle mounting seat, and the tip of the vacuum nozzle is placed at the lower end of the vacuum nozzle mounting seat, and second rotating shafts corresponding to the number of mounting plates are arranged around the vacuum nozzle mounting seat, and both ends of the second rotating shaft are respectively hingedly connected to the corresponding connecting rods.
5. A dish-stuffing machine as claimed in claim 4, characterized in that: The mounting plate is provided with a through-beam photoelectric switch at the path of cantilever rotation, and a trigger sheet adapted to the through-beam photoelectric switch is correspondingly provided at one end of the cantilever close to the mounting plate.
6. A dish-stuffing machine as claimed in claim 5, characterized in that: The cantilever is evenly provided with through holes.
Citation Information
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