Mechanical sorting module of tilting tray sorting machine
By introducing auxiliary mechanisms and flip mechanisms into the turn-over sorting machine, the automatic pouring and double-sided rolling of items is achieved by using electric telescopic rods and connecting rods, the problem of low efficiencies in items throwing and sorting is solved, and the sorting machine is improved The stability and flexibility reduce operation and maintenance costs.
Patent Information
- Application Number
- CN202323588459.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-27
AI Technical Summary
The existing turnover sorting machines are easily thrown out when running at high speed or turning, resulting in low sorting efficiency and damaged items, and mechanical turnover is easy to turn over, affecting operation and maintenance costs and operation efficiency.
A mechanical sorting module of a turn-over sorter including a flip mechanism and an auxiliary mechanism is designed. By setting up a U-shaped protective cover, an L-shaped connecting plate, an electric telescopic rod and a baffle, the items are automatically poured out under the action of gravity. , and achieve double-sided rolling and stability adjustment through the flip body, connecting rod and cylinder.
Effectively prevent items from being thrown out, improve sorting efficiency, reduce operation and maintenance costs, improve the stability and flexibility of the device, simplify installation and maintenance, and ensure the safety and accuracy of items during transportation.
Smart Images
Figure CN222248934U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of logistics automated sorting and conveying, and more specifically, to a mechanical sorting module of a tray-turning sorting machine. Background Art
[0002] The tilt-tray sorting machine is an automated sorting equipment widely used in the express delivery, logistics and warehousing industries. It uses a unique working principle to quickly and efficiently classify and sort items, and it is diversified in the automated sorting of tilt-tray logistics.
[0003] Patent application publication number: CN214086318U A tilting tray sorting machine, by configuring the trays of the tilting tray sorting trolley into two independent main trays and a transition tray, can ensure that the gap between the main tray and the transition tray in the same tilting tray sorting trolley is as small as possible, thereby preventing the items to be sorted from falling into the gap between the main tray and the transition tray in the same tilting tray sorting trolley, and by making the main tray and the transition tray in the tilting tray sorting trolley at different height layers, respectively, the purpose of reducing operation and maintenance costs and improving operation efficiency can be achieved. In addition, by making the overlapping main trays and transition trays in adjacent tilting tray sorting trolleys flip synchronously, the independent flipping action of adjacent tilting tray sorting trolleys can be realized to avoid interference between the two, and the structural design is relatively ingenious.
[0004] However, when this structure is actually used, there is no baffle on the tray of the sorting trolley. When the sorting machine runs at high speed or turns, the items in the tray of the trolley are easily thrown out, causing damage to the items. In addition, the mechanical tipping tray tilts to one side, resulting in low sorting efficiency. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a mechanical sorting module of a tray sorting machine to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A mechanical sorting module of a flip tray sorting machine comprises a flip tray, a turning mechanism is arranged at the bottom of the flip tray, and an auxiliary mechanism is arranged at the top of the flip tray;
[0008] The auxiliary mechanism includes a protective cover arranged on the top of the flap, the cross-section of the protective cover is set to be U-shaped, a fixing column is provided on one side of the protective cover, a connecting plate is provided on one side of the fixing column, the cross-section of the connecting plate is set to be L-shaped, electric telescopic rods are provided on both sides of the protective cover, a baffle is provided on one side of the electric telescopic rod, one side of the baffle is connected to the protective cover by a hinge, and a rubber layer is provided on one side of the protective cover and the baffle.
[0009] By adopting the above technical solution: in order to effectively protect the items inside the turning tray during the movement of the turning tray and prevent the turning tray from tipping to one side, the sorting efficiency is improved.
[0010] As a further description of the above technical solution: the flipping mechanism includes two flap connecting plates arranged at the bottom of the flip plate, the bottom of the two flap connecting plates are provided with a flipping body, the interior of the flipping body is provided with a cavity, the bottom of the cavity is provided with a support plate, both sides of the support plate are provided with adjustment plates, the interior of the adjustment plate is provided with a placement groove, and the interior of the placement groove is provided with a connecting rod.
[0011] By adopting the above technical solution: in order to improve the flexibility of the device, the turning angle of the turning plate can be easily adjusted, and it can be tilted on both sides.
[0012] As a further description of the above technical solution: a guide wheel is provided on one side of the connecting rod, a tilting power wheel is provided on the other side of the connecting rod, a track clamping wheel is provided at the bottom of the tilting power wheel, cylinders are provided on both sides of the track clamping wheel, a stabilizing plate is provided at the bottom of the cylinder, a connecting rod is provided on the top of the connecting rod, and a spring sheet is provided on one side of the connecting rod.
[0013] By adopting the above technical solution: in order to improve the stability of the device during the discharging process, and to automatically transport the whole process, manpower is reduced.
[0014] As a further description of the above technical solution: a connecting rod track is arranged inside the placement groove, the connecting rod is slidably connected to the connecting rod track, the number of the support plates is set to two, the two support plates are symmetrically distributed on both sides of the flip body, and the spring sheet is arranged inside the cavity.
[0015] By adopting the above technical solution: the installation is convenient and quick, and the practical effect of the work is improved.
[0016] Technical effects and advantages of the utility model:
[0017] 1. By setting up an auxiliary mechanism, compared with the prior art, the electric telescopic rod on one side is used to drive the baffle to move upward, so that the materials pour out under the action of gravity, and the transported materials slide from the surface of the turnover plate to a certain position, so that the baffle is closed when the goods are transported to ensure that the goods are not thrown out, that is, the baffle can be automatically opened and closed as needed, and the structure is simple, easy to install and maintain, and the stability of the device is effectively improved;
[0018] 2. By setting up a flipping mechanism, compared with the prior art, it is convenient to adjust the flipping angle of the flip plate, and it can be tilted on both sides. The main structure is made of plastic molds, which ensures the accuracy and consistency of the equipment, reduces the weight of the equipment, has low cost, is easy to maintain, and makes the device more stable and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 It is a schematic diagram of the auxiliary mechanism structure of the utility model.
[0021] Figure 3 It is a schematic diagram of the structure of the turning mechanism of the utility model.
[0022] Figure 4 It is a side structural schematic diagram of the turning mechanism of the utility model.
[0023] The accompanying drawings are marked as follows: 1. flip plate; 2. protective cover; 3. fixed column; 4. connecting plate; 5. electric telescopic rod; 6. baffle; 7. flip plate connecting plate; 8. turning body; 9. cavity; 10. support plate; 11. adjustment plate; 12. placement groove; 13. connecting rod; 14. guide wheel; 15. tilting power wheel; 16. track clamping wheel; 17. cylinder; 18. stabilizing plate; 19. connecting rod; 20. spring sheet; 21. connecting rod track. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The embodiments of this application disclose Figure 1-4 A mechanical sorting module of a tilting tray sorting machine shown in the figure comprises a tilting tray 1, a turning mechanism is arranged at the bottom of the tilting tray 1, and an auxiliary mechanism is arranged at the top of the tilting tray 1;
[0026] The auxiliary mechanism includes a protective cover 2 arranged on the top of the turnover plate 1, the cross-section of the protective cover 2 is set to be U-shaped, a fixing column 3 on one side of the protective cover 2, a connecting plate 4 is set on one side of the fixing column 3, and the cross-section of the connecting plate 4 is set to be L-shaped, electric telescopic rods 5 are set on both sides of the protective cover 2, and a baffle 6 is set on one side of the electric telescopic rod 5, and one side of the baffle 6 is connected to the protective cover 2 through a hinge, and one side of the protective cover 2 and the baffle 6 are both provided with a rubber layer. At the same time, the electric telescopic rod 5 on one side is started to drive the baffle 6 to move upward, so that the material pours out under the action of gravity, and the transported material slides from the surface of the turnover plate 1 to a fixed position, so that the baffle is closed when the goods are transported to ensure that the goods are not thrown out, and the baffle is opened when the turnover plate needs to be turned over for unloading to ensure that the goods can reach the destination smoothly.
[0027] Reference Figure 2-3 As shown, the flipping mechanism includes two flap connecting pieces 7 arranged at the bottom of the flap 1, and a flip body 8 is arranged at the bottom of the two flap connecting pieces 7. A cavity 9 is opened inside the flip body 8, and a support plate 10 is arranged at the bottom of the cavity 9. Adjustment plates 11 are arranged on both sides of the support plate 10, and a placement groove 12 is opened inside the adjustment plate 11. A connecting rod 13 is arranged inside the placement groove 12. Two connecting rods 13 are inserted into the interior of the connecting rod track 21 and fixed together with the guide wheel 14, and then the tilting power wheel 15 is fixed to the connecting rod 13, the flip body 8 is fixed on the support plate 10, the two connecting rods 13 are fixed on the flip body 8 and connected together through the spring sheet 20, and then the protective cover 2 is fixedly connected to the fixing column 3, and the installation is completed. The guide wheel 14 is stuck in the connecting rod track 21 to form a multi-link mechanism.
[0028] Reference Figure 1-3 As shown, a guide wheel 14 is provided on one side of the connecting rod 13, a tilting power wheel 15 is provided on the other side of the connecting rod 13, a track clamping wheel 16 is provided at the bottom of the tilting power wheel 15, cylinders 17 are provided on both sides of the track clamping wheel 16, a stabilizing plate 18 is provided at the bottom of the cylinder 17, a connecting rod 19 is provided on the top of the connecting rod 13, and a spring sheet 20 is provided on one side of the connecting rod 19. The tilting power wheel 15 drives the connecting rod 13 to rotate, so that the connecting rod 13 on one side drives the guide wheel 14 to roll downward inside the connecting rod track 21, so that when the connecting rod 13 on one side moves downward, the connecting rod 13 on the other side moves upward, and the flip plate 1 tilts to one side, and at the same time, the electric telescopic rod 5 on one side is started to drive the baffle 6 to move upward, so that the material pours out under the action of gravity.
[0029] Reference Figure 3-4As shown, a connecting rod track 21 is arranged inside the placement groove 12, and the connecting rod 13 is slidably connected to the connecting rod track 21. The number of the support plates 10 is set to two, and the two support plates 10 are symmetrically distributed on both sides of the flip body 8. The spring sheet 20 is arranged inside the cavity 9 to achieve bilateral tipping, and is connected to the external track through the track clamping wheel 16 to achieve transportation, and when discharging at the specified position, the stabilizing plate 18 is driven downward by the cylinder 17 to clamp with the external track, thereby making the device more stable and reliable.
[0030] When the utility model is used, firstly, the two connecting rods 13 are inserted into the interior of the connecting rod track 21 and fixed together with the guide wheel 14, then the tipping power wheel 15 is fixed to the connecting rod 13, the flip body 8 is fixed to the support plate 10, the two connecting rods 13 are fixed to the flip body 8 and connected together through the spring sheet 20, then the protective cover 2 is fixedly connected to the fixing column 3, and the installation is completed, the guide wheel 14 is stuck in the connecting rod track 21, and a multi-link mechanism is formed;
[0031] During operation, the external structure drives the guide wheel 14 on one side to rotate, and the tilting power wheel 15 drives the connecting rod 13 to rotate, so that the connecting rod 13 on one side drives the guide wheel 14 to roll downward inside the connecting rod track 21, so that when the connecting rod 13 on one side moves downward, the connecting rod 13 on the other side moves upward, and the overturning plate 1 tilts to one side. At the same time, the electric telescopic rod 5 on one side is started to drive the baffle 6 to move upward, so that the materials are poured out under the action of gravity, and the transported materials slide from the surface of the overturning plate 1 to a predetermined position, so that the baffle is closed when the items are transported to ensure that the items are not thrown out. When the turntable is unloading, the baffle opens to ensure that the items can reach the destination smoothly. Then, when the connecting rods 13 are in the middle, the spring sheets 20 cause the lower parts of the two connecting rods 13 to retract inward and get stuck in the middle of the connecting rod track 21, making the turntable stable and not easy to tip over, thereby ensuring the smooth operation of the goods during transportation. On the contrary, the turning angle of the turntable 1 is tilted to the other side to achieve bilateral tipping, and is connected to the external track through the track clamping wheel 16 to achieve transportation. When discharging at the specified position, the stabilizing plate 18 is driven downward by the cylinder 17 to get stuck with the external track, making the device more stable and reliable.
[0032] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A mechanical sorting module of a tilting tray sorting machine, comprising a tilting tray (1), characterized in that: A turning mechanism is provided at the bottom of the turning plate (1), and an auxiliary mechanism is provided at the top of the turning plate (1); The auxiliary mechanism comprises a protective cover (2) arranged on the top of the flap (1), the cross section of the protective cover (2) being arranged in a U shape, a fixing column (3) on one side of the protective cover (2), a connecting plate (4) being arranged on one side of the fixing column (3), the cross section of the connecting plate (4) being arranged in an L shape, electric telescopic rods (5) being arranged on both sides of the protective cover (2), a baffle (6) being arranged on one side of the electric telescopic rod (5), one side of the baffle (6) being connected to the protective cover (2) via a hinge, and one side of the protective cover (2) and the baffle (6) being arranged with a rubber layer.
2. The mechanical sorting module of the tray sorting machine according to claim 1, characterized in that: The turnover mechanism comprises two flap connecting pieces (7) arranged at the bottom of the flap (1), a turnover body (8) is arranged at the bottom of each of the two flap connecting pieces (7), a cavity (9) is provided inside the turnover body (8), and a support plate (10) is arranged at the bottom of the cavity (9).
3. The mechanical sorting module of the tray sorting machine according to claim 2 is characterized in that: Adjustment plates (11) are provided on both sides of the support plate (10), a placement groove (12) is provided inside the adjustment plate (11), and a connecting rod (13) is provided inside the placement groove (12).
4. The mechanical sorting module of the tray sorting machine according to claim 3 is characterized in that: A guide wheel (14) is provided on one side of the connecting rod (13), a tilting power wheel (15) is provided on the other side of the connecting rod (13), a track clamping wheel (16) is provided at the bottom of the tilting power wheel (15), cylinders (17) are provided on both sides of the track clamping wheel (16), and a stabilizing plate (18) is provided at the bottom of the cylinder (17).
5. The mechanical sorting module of the tray sorting machine according to claim 3 is characterized by: A connecting rod (19) is provided at the top of the connecting rod (13), and a spring sheet (20) is provided on one side of the connecting rod (19).
6. The mechanical sorting module of the tray sorting machine according to claim 3, characterized in that: A connecting rod track (21) is provided inside the placement groove (12), and the connecting rod (13) is slidably connected to the connecting rod track (21).
7. The mechanical sorting module of the tray sorting machine according to claim 5, characterized in that: The number of the support plates (10) is set to two, and the two support plates (10) are symmetrically distributed on both sides of the flip body (8), and the spring sheet (20) is arranged inside the cavity (9).