Anti-extrusion automatic bottle unscrambler

By adopting the design of inverted flare-shaped outlet and lifting baffle in the bottle care machine, the bottle body is accumulated and squeezed friction is avoided, and the bottle body is worn out in the existing bottle care machine is solved, thus achieving neat and efficient bottle body delivery.

CN222248959UActive Publication Date: 2024-12-27TAICANG XIANGHAO PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202323566999.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2024-12-27
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

When the existing bottle care machine is sorting the bottle, a large number of bottle bodies are pushed into the turntable at one time, causing the bottle body to squeeze and friction, causing wear and deformation.

Method used

An automatic bottle processing machine is designed, using an inverted flare-shaped outlet and lifting baffle, which only accommodates a single bottle body through. The lifting motor drives the belt and turntable motor to drive the rubber impeller to avoid the accumulation and friction of the bottle body, and achieve the neatness of the bottle body. Arrange and convey.

Benefits of technology

It effectively reduces the extrusion friction and deformation damage between the bottle bodies, ensures that the bottle is not subject to excessive wear during the finishing process, and improves the finishing efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222248959U_ABST
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Abstract

The utility model discloses an anti-extrusion automatic bottle unscrambler. The anti-extrusion automatic bottle unscrambler comprises a lifting mechanism, a bottle unscrambling mechanism and an output mechanism, an outlet of the lifting mechanism is located above the bottle arranging mechanism. A tangential outlet of the bottle arranging mechanism is connected with the output mechanism; the lifting motor drives the lifting belt to roll at a constant speed, and the lifting baffle on the lifting belt conveys bottles from the bottom of the lifting mechanism to the outlet of the lifting mechanism; the outlet is designed to be in the shape of an inverted horn mouth and only allows single bottle bodies to sequentially pass through and fall into the tray arranging mechanism, so that the phenomena that the bottle bodies are stacked in the bottle arranging mechanism, a large number of bottle bodies rotate along with the rotary table, and the bottle bodies are extruded and rubbed and deformed and damaged are avoided.
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Description

Technical Field

[0001] The utility model belongs to the field of bottle unscrambling machines, in particular to an anti-extrusion automatic bottle unscrambling machine. Background Art

[0002] Bottle unscrambler is a device for sorting bottles. Generally, workers put bottles into a turntable and then rotate the turntable so that the bottles on the turntable are neatly transported out one by one through the designed route. There is a problem here. Workers usually push a large number of bottles into the turntable at one time. However, a large number of bottles rotate and are sorted in the turntable, which can easily cause bottle squeezing and friction, causing the bottles to be worn and damaged. Utility Model Content

[0003] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of the utility model is to provide a bottle unscrambler, which has a simple structure, reasonable design and is easy to produce. Through the optimized design of the lifting mechanism, the lifting baffle provided on the belt is used to bring the bottle body to the outlet of the lifting mechanism. The outlet is designed in the shape of an inverted trumpet mouth, which only accommodates a single bottle body to fall into the bottle unscrambling mechanism, thereby avoiding the accumulation of a large number of bottles in the bottle unscrambling mechanism, reducing the extrusion friction between the bottles, and reducing the deformation and damage of the bottles.

[0004] Technical solution: An anti-squeezing automatic bottle unscrambler, including

[0005] A lifting mechanism, a bottle unscrambling mechanism and an output mechanism; the outlet of the lifting mechanism is located above the bottle unscrambling mechanism; and the tangential outlet of the bottle unscrambling mechanism is connected to the output mechanism.

[0006] Further, the lifting mechanism includes a lifting base, a second transmission shaft, a first transmission shaft, a lifting belt, a coupling, a motor base, and a lifting motor;

[0007] The lifting base includes a base body, a first transmission shaft support hole, a second transmission shaft support hole, and an outlet;

[0008] The first transmission shaft is connected to the first transmission shaft support hole; one end of the first transmission shaft is connected to the lifting motor through a coupling; the lifting motor is fixed to the base body through a motor seat; the second transmission shaft is connected to the second transmission shaft support hole; the lifting belt is arranged on the second transmission shaft and the first transmission shaft. The lifting motor drives the first transmission shaft to move, thereby driving the belt and the second transmission shaft to move.

[0009] Preferably, the outlet is designed in an inverted trumpet shape, and only a single bottle can pass through the outlet; this design avoids a large number of bottles from falling into the bottle unscrambling mechanism at the same time, thereby causing friction and extrusion;

[0010] Furthermore, the lifting belt is provided with lifting baffles, and the lifting baffles are evenly distributed on the lifting belt;

[0011] The lifting motor drives the lifting belt to roll at a constant speed, and the belt running speed is adjustable; the lifting baffle on the lifting belt transports the bottle body from the bottom of the lifting mechanism to the outlet of the lifting mechanism, so that the bottle bodies fall into the bottle unscrambling mechanism one by one, avoiding a large number of bottles entering the bottle unscrambling mechanism at the same time, causing friction and extrusion between the bottles.

[0012] Furthermore, the bottle unscrambling mechanism includes a turntable, a steel ball roller, a bottle unscrambling tray, a rubber impeller, an impeller motor and a turntable motor; the steel ball roller is evenly installed on the bottle unscrambling tray platform along the circumference; the turntable is arranged on the steel ball roller; the rubber impeller is connected to the output end of the impeller motor; the impeller motor is fixed on the side wall of the bottle unscrambling tray; and the turntable motor is fixed under the bottle unscrambling tray.

[0013] Furthermore, a center hole is provided at the center of the turntable, the surface of the middle truncated cone is an upwardly protruding conical surface, and a circular platform is provided on the outer side of the bottom of the middle truncated cone; the design of the conical surface is conducive to the bottle body sliding to the edge position.

[0014] By means of the above structure, when the turntable is arranged on the central rotating axis of the bottle unscrambling plate, the annular platform on the outer side of the bottom of the middle truncated cone and the outer ring side wall of the bottle unscrambling plate frame platform form a groove, and the width of the groove is slightly larger than the width of the bottle body, so as to facilitate accommodating the bottle body; the rubber impeller rotates under the drive of the impeller motor, and sweeps the bottle body that falls from the outlet of the lifting mechanism onto the conical surface of the turntable of the bottle unscrambling mechanism into the groove, so that the bottle body is neatly arranged.

[0015] Furthermore, the steel ball roller includes steel balls and steel ball brackets; the steel ball brackets are evenly distributed along the circumference and installed on the frame platform; the steel balls and the steel ball brackets are clearance-matched; and the steel ball supports are connected to the turntable.

[0016] The bottle unscrambling plate includes an axial screw, a rotating shaft, a radial plate, a tangential outlet and a frame platform; the center of the frame platform is provided with a rotating shaft; the output end of the turntable motor is connected to the rotating shaft; the turntable is arranged on the central rotating shaft and is pressed onto the steel ball roller by the axial screw; the radial plate is radially mounted on the outer ring side wall of the frame platform; the impeller motor is fixed on the radial plate; the tangential outlet is tangent to the outer ring side wall of the frame platform; the tangent point of the tangential outlet is at a distance from the connection point of the radial plate;

[0017] The output mechanism includes an output bracket and an output conveyor belt; the conveyor belt is arranged on the output bracket. The turntable motor drives the rotating shaft to rotate the turntable, transporting the bottle to the tangential outlet, and then the conveyor belt of the output mechanism delivers it to the designated area.

[0018] It can be seen from the above technical solution that the utility model has the following beneficial effects:

[0019] 1. In the present invention, the lifting belt is driven by the lifting motor to roll at a uniform speed, and the lifting baffle on the lifting belt transports the bottle body from the bottom of the lifting mechanism to the outlet of the lifting mechanism; the outlet is designed in an inverted trumpet shape, which only accommodates a single bottle body, thereby avoiding the situation where a large number of bottles are manually put into the bottle unscrambler at one time, causing a large number of bottles in the bottle unscrambler to rotate together, resulting in bottle body extrusion and friction, and bottle body deformation and damage.

[0020] 2. In the present invention, the rotary table is driven by the rotary table motor to rotate the rotary table, and the bottles that fall from the outlet of the lifting mechanism into the bottle sorting mechanism are swept into the groove formed by the outer ring side wall of the rotary table and the rack platform under the rotation of the rubber impeller, so that the bottles are neatly arranged, and the bottles are transported to the tangential outlet, and then delivered to the designated area by the conveyor belt of the output mechanism, completing the bottle sorting work.

[0021] 3. The utility model adjusts the speed of the lifting belt and the speed of the turntable so that the number of bottles in the bottle unscrambling mechanism will not be too large, thereby avoiding the phenomenon that a large number of bottles are rotated in the bottle unscrambling mechanism at the same time, causing the bottles to be deformed and damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a top view of an anti-extrusion automatic bottle unscrambler according to the utility model;

[0023] Figure 2 It is an exploded schematic diagram of the lifting mechanism described in the utility model;

[0024] Figure 3 It is an exploded schematic diagram of the bottle unscrambling mechanism of the utility model;

[0025] Figure 4 It is a schematic diagram of the output mechanism of the utility model;

[0026] In the figure: 1 lifting mechanism, 101 lifting base, 1011 base body, 1012 first transmission shaft support hole, 1013 second transmission shaft support hole, 1014 outlet, 102 second transmission shaft, 103 first transmission shaft, 104 lifting belt, 1041 lifting baffle, 105 coupling, 106 motor seat, 107 lifting motor, 2 bottle unscrambling mechanism, 201 turntable, 2011 center hole, 2012 cone, 2013 ring platform, 202 steel ball roller, 2021 steel ball, 2022 steel ball bracket, 203 bottle unscrambling plate, 2031 axial screw, 2032 rotating shaft, 2033 radial plate, 2034 tangential outlet, 2035 rack platform, 204 rubber impeller, 205 impeller motor, 206 turntable motor, 3 output mechanism, 301 output bracket, 302 transmission belt. DETAILED DESCRIPTION

[0027] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0028] Example 1

[0029] An anti-squeezing automatic bottle unscrambler, such as Figures 1 to 4 Shown, including

[0030] The lifting mechanism 1 , the bottle unscrambling mechanism 2 and the output mechanism 3 ; the outlet 1014 of the lifting mechanism 1 is located above the bottle unscrambling mechanism 2 ; the tangential outlet 2034 of the bottle unscrambling mechanism 2 is connected to the output mechanism 3 .

[0031] like Figure 2 As shown, the lifting mechanism 1 includes a lifting base 101, a second transmission shaft 102, a first transmission shaft 103, a lifting belt 104, a coupling 105, a motor base 106, and a lifting motor 107;

[0032] The lifting base 101 includes a base body 1011, a first transmission shaft support hole 1012, a second transmission shaft support hole 1013, and an outlet 1014;

[0033] The first transmission shaft 103 is connected to the first transmission shaft support hole 1012; one end of the first transmission shaft 103 is connected to the lifting motor 107 through the coupling 105; the lifting motor 107 is fixed to the base body 1011 through the motor seat 106; the second transmission shaft 102 is connected to the second transmission shaft support hole 1013; the lifting belt 104 is arranged on the second transmission shaft 102 and the first transmission shaft 103; two transmission shafts are used in the utility model, and the height of the lifting mechanism, the number of transmission shafts and the length of the lifting belt can be designed according to actual needs.

[0034] The outlet 1014 is designed in an inverted trumpet shape, and only a single bottle can pass through the outlet; the size of the outlet can be designed according to actual needs and the size of the bottle.

[0035] The lifting belt 104 is provided with lifting baffles 1041, which are evenly distributed on the lifting belt 104; the width of the lifting baffles 1041 can be designed according to actual needs to adapt to the size of the bottle body; the running speed of the lifting belt 104 is adjustable.

[0036] like Figure 3 As shown, the bottle unscrambling mechanism 2 includes a turntable 201, a steel ball roller 202, a bottle unscrambling tray 203, a rubber impeller 204, an impeller motor 205 and a turntable motor 206; the steel ball roller 202 is evenly installed on the bottle unscrambling tray 203 platform along the circumference; the turntable 201 is arranged on the steel ball roller 202; the rubber impeller 204 is connected to the output end of the impeller motor 205; the impeller motor 205 is fixed on the side wall of the bottle unscrambling tray 203; and the turntable motor 206 is fixed below the bottle unscrambling tray 203.

[0037] The center of the turntable 201 is provided with a center hole 2011, the surface of the middle truncated cone is a conical surface 2012 protruding upward, and the outer side of the bottom of the middle truncated cone is provided with a circular ring platform 2013; the rubber impeller 204 is used in the utility model to sweep the bottle body into the groove, and it can be imagined that other baffle structures can also be used to achieve this function; the size of the circular ring platform 2013 is also designed according to actual needs to adapt to the size of the bottle body; the speed of the turntable 201 is adjustable;

[0038] The steel ball roller 202 includes steel balls 2021 and steel ball brackets 2022 ; the steel ball brackets 2022 are evenly distributed along the circumference and installed on the rack platform 2035 ; the steel balls 2021 and the steel ball brackets 2022 are clearance-matched; the steel balls 2021 support and connect the turntable 201 .

[0039] The bottle unscrambling plate 203 includes an axial screw 2031, a rotating shaft 2032, a radial plate 2033, a tangential outlet 2034 and a frame platform 2035; the rotating shaft 2032 is provided at the center of the frame platform 2035; the output end of the turntable motor 206 is connected to the rotating shaft 2032; the turntable 201 is provided on the central rotating shaft 2032, and is pressed onto the steel ball roller 202 by the axial screw 2031; the radial plate 2033 is radially mounted on the outer ring side wall of the frame platform 2035; the impeller motor 205 is fixed on the radial plate 2033; the tangential outlet 2034 is tangential to the outer ring side wall of the frame platform 2035; the tangent point of the tangential outlet 2034 is at a distance from the connection point of the radial plate 2033;

[0040] like Figure 4 As shown, the output mechanism 3 includes an output bracket 301 and a transmission belt 302 ; the transmission belt 302 is arranged on the output bracket 301 .

[0041] The working principle of the anti-squeezing automatic bottle unscrambler described in this embodiment is as follows:

[0042] 1): Start the lifting motor 107, and the lifting belt 104 starts rolling;

[0043] 2): Start the turntable motor 206, and the turntable 201 starts to rotate;

[0044] 3): Start the impeller motor 205, and the rubber impeller 204 starts to rotate;

[0045] 4): The staff puts the bottle into the bottom of the lifting mechanism 1, and the lifting baffle 1041 drives the bottle to move upward, and transports the bottle to the outlet 1014 of the lifting mechanism 1;

[0046] 5): The bottles fall into the bottle unscrambling mechanism 2 from the outlet 1014. Under the action of centrifugal force, the bottles move toward the groove formed by the turntable 201 and the outer side wall of the bottle unscrambling tray rack platform 2035. Then, under the sweeping of the rubber impeller 204, all the bottles are swept into the groove, so that the bottles are neatly arranged and rotate with the turntable 201 until they are transported to the tangential outlet 2034;

[0047] 6): The tangential outlet 2034 is connected to the output mechanism 3, and the bottle body enters the output mechanism 3 from the bottle sorting mechanism 2 and is transported to the designated area through the conveyor belt 302.

[0048] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention, and these improvements should also be regarded as within the protection scope of the present invention.

Claims

1. An anti-extrusion automatic bottle unscrambler, characterized by: include: A lifting mechanism (1), a bottle unscrambling mechanism (2) and an output mechanism (3); the outlet (1014) of the lifting mechanism (1) is located above the bottle unscrambling mechanism (2); the tangential outlet (2034) of the bottle unscrambling mechanism (2) is connected to the output mechanism (3); the lifting mechanism (1) comprises a lifting base (101), a second transmission shaft (102), a first transmission shaft (103), a lifting belt (104), a coupling (105), a motor base (106), and a lifting motor (107); the lifting base (101) comprises a base body (1011), a first transmission shaft support hole (1012), a second transmission shaft support hole (1013), and an outlet (1014); the outlet (1014) is designed in an inverted trumpet shape, and the outlet (1014) can only accommodate a single bottle body passing through.

2. The anti-extrusion automatic bottle unscrambler according to claim 1, characterized in that: The first transmission shaft (103) is connected to the first transmission shaft support hole (1012); one end of the first transmission shaft (103) is connected to the lifting motor (107) via a coupling (105); the lifting motor (107) is fixed to the base body (1011) via a motor seat (106); the second transmission shaft (102) is connected to the second transmission shaft support hole (1013); and the lifting belt (104) is arranged on the second transmission shaft (102) and the first transmission shaft (103).

3. The anti-extrusion automatic bottle unscrambler according to claim 2, characterized in that: The lifting belt (104) is provided with lifting baffles (1041), and the lifting baffles (1041) are evenly distributed on the lifting belt (104).

4. The anti-extrusion automatic bottle unscrambler according to claim 1, characterized in that: The bottle unscrambling mechanism (2) comprises a turntable (201), a steel ball roller (202), a bottle unscrambling tray (203), a rubber impeller (204), an impeller motor (205) and a turntable motor (206); the steel ball roller (202) is evenly mounted on a bottle unscrambling tray (203) platform along a circumference; the turntable (201) is arranged on the steel ball roller (202); the rubber impeller (204) is connected to the output end of the impeller motor (205); the impeller motor (205) is fixed on the side wall of the bottle unscrambling tray (203); and the turntable motor (206) is fixed below the bottle unscrambling tray (203).

5. The anti-extrusion automatic bottle unscrambler according to claim 4, characterized in that: The center of the rotating disk (201) is provided with a center hole (2011), the surface of the middle truncated cone is an upwardly protruding conical surface (2012), and the outer side of the bottom is provided with a circular ring platform (2013).

6. The anti-extrusion automatic bottle unscrambler according to claim 4, characterized in that: The steel ball roller (202) comprises steel balls (2021) and a steel ball bracket (2022); the steel ball bracket (222) is evenly distributed along the circumference and installed on the frame platform (2035); the steel balls (221) and the steel ball bracket (222) are clearance-matched; and the steel balls (221) support and connect the turntable (201).

7. The anti-extrusion automatic bottle unscrambler according to claim 4, characterized in that: The bottle unscrambling plate (203) comprises an axial screw (2031), a rotating shaft (2032), a radial plate (2033), a tangential outlet (2034) and a frame platform (2035); a rotating shaft (2032) is provided at the center of the frame platform (2035); an output end of the turntable motor (206) is connected to the rotating shaft (2032); the turntable (201) is provided on the central rotating shaft (2032) and is pressed onto the steel ball roller (202) by the axial screw (2031); the radial plate (2033) is radially mounted on the outer ring side wall of the frame platform (2035); the impeller motor (205) is fixed on the radial plate (2033); the tangential outlet (2034) is tangential to the outer ring side wall of the frame platform (2035); and the tangent point of the tangential outlet (2034) is at a distance from the connection point of the radial plate (2033).

8. The anti-extrusion automatic bottle unscrambler according to claim 1, characterized in that: The output mechanism (3) comprises an output bracket (301) and a transmission belt (302); the transmission belt (302) is arranged on the output bracket (301).