Special wire drawing device for alkali-free glass fiber cloth
The special wire drawing device for alkali-free glass fiber cloth addresses uneven winding and manual separation issues by employing a frame with a reciprocating screw rod, cooling system, and automatic separation mechanisms, resulting in uniform winding and improved efficiency.
Patent Information
- Application Number
- CN202421099845.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-20
AI Technical Summary
Traditional special drawing devices for alkali-free glass fiber cloth suffer from uneven winding efficiency during the winding process, leading to issues in subsequent inspection and manual intervention for fiber separation.
A special wire drawing device comprising a frame with a reciprocating screw rod, wire bundle slider, pulley, rotating columns, and a cooling system with a water tank and spray nozzle, along with a groove plate and dividing block, ensures uniform winding and automatic fiber separation to prevent entanglement.
The device achieves uniform winding and automatic separation of glass fibers, improving working efficiency and reducing manual intervention, thereby enhancing the practicality and quality of the glass fiber cloth production process.
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Figure CN222250484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass fiber cloth production, in particular to a special wire drawing device for alkali-free glass fiber cloth. Background Art
[0002] Glass fiber cloth is a composite material made of glass fiber, which has excellent mechanical properties, chemical properties and high temperature resistance. It is usually composed of glass fiber and resin and other matrix materials. Glass fiber cloth has good plasticity and processability, and can be made into products of various shapes through injection molding, extrusion, calendering and other processing techniques to meet different needs. Compared with some traditional materials, glass fiber cloth has better environmental performance and can be recycled to reduce the impact on the environment.
[0003] The traditional special drawing device for alkali-free glass fiber cloth is composed of a melting furnace, a drawing head, a cooling system and other parts. The glass material is melted by the melting furnace. In the molten state, the glass raw material passes through the drawing head and is sprayed out from the nozzle to form continuous fibers. The cooling system is used to cool down the fibers. Then the staff pulls down the glass fibers and manually separates them to prevent the glass fibers from sticking together due to residual heat. After separation, the fibers are pulled down again and then rolled up and collected.
[0004] After the traditional alkali-free glass fiber cloth special wire drawing device is completed, the winding efficiency is uneven and low when the wire is wound after the wire is divided, which causes problems in subsequent inspection. Therefore, a special wire drawing device for alkali-free glass fiber cloth is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a special wire drawing device for alkali-free glass fiber cloth, aiming to improve the problem of uneven glass fiber winding in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A special wire drawing device for alkali-free glass fiber cloth comprises a frame, a side wall of the frame is fixedly connected to a base, a fixed block 1 is fixedly connected to the upper surface of the base, a reciprocating screw rod is rotatably connected between the fixed blocks 1, a wire bundle slider is threadedly connected to the side wall of the reciprocating screw rod, a side wall of the fixed block is fixedly connected to a slide plate, a pulley is slidably connected inside the slide plate, the side wall of the pulley is rotatably connected to the side wall of the wire bundle slider, the upper surface of the base is fixedly connected to a fixed plate, the side wall of the fixed plate is rotatably connected to a rotating column 1, one end of the reciprocating screw rod and one end of the rotating column 1 are both fixedly connected to a rotating wheel, a belt is arranged between the rotating wheels, and a side wall of the rotating column passes through the fixed plate A U-shaped block is fixedly connected, a square block is slidably connected inside the U-shaped block, a circular block is fixedly connected inside the square block, a spring is arranged inside the square block, a cap is slidably connected inside the square block, one end of the spring is fixedly connected to the side wall of the circular block, the other end of the spring is fixedly connected to the side wall of the cap, the side wall of the cap is slidably connected inside the U-shaped block, a take-up wheel is fixedly connected between the square blocks, a motor 1 is fixedly connected to the side wall of the rotating wheel on one side, a cooling component is arranged on the side wall of the frame, a furnace is fixedly connected inside the frame, and a wire drawing machine head is fixedly connected to the lower surface of the furnace;
[0008] As a further description of the above technical solution:
[0009] The cooling component comprises a water tank, the side wall of the water tank is fixedly connected to the side wall of the frame, a water pump is fixedly connected to the upper surface of the water tank, a water pipe is fixedly connected to the output end of the water pump, the side wall of the water pipe is fixedly connected to the inside of the frame, and a spray nozzle is fixedly connected to the side wall of the water pipe;
[0010] As a further description of the above technical solution:
[0011] A second fixing block is fixedly connected inside the frame, and a second rotating column is rotatably connected between the second fixing blocks;
[0012] As a further description of the above technical solution:
[0013] The second side wall of the rotating column is fixedly connected with a roller, and the second fixing block is fixedly connected with a groove plate;
[0014] As a further description of the above technical solution:
[0015] The inner wall of the frame is fixedly connected with a fixing column, and the side wall of the fixing column is fixedly connected with a fixing block three;
[0016] As a further description of the above technical solution:
[0017] A line dividing block is fixedly connected between the three fixing blocks, and evenly spaced line dividing grooves are provided inside the line dividing block;
[0018] As a further description of the above technical solution:
[0019] The groove of the groove plate and the line dividing groove in the line dividing block are perpendicular to the same horizontal line;
[0020] As a further description of the above technical solution:
[0021] The frame side wall is fixedly connected with a second motor, and the output end of the second motor is fixedly connected to the second side wall of the rotating column.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, by starting the motor 1, the wheel is rotated, and then the other side wheel is rotated through the belt, thereby driving the reciprocating screw rod to rotate, and then the wire bundle slider slides, so that the glass fiber is wound on the take-up wheel in an orderly manner, achieving the effect of uniform winding, solving the problem of uneven winding of some equipment, and improving the working efficiency of the equipment through the above structure.
[0024] 2. In the utility model, the cooled glass fibers are pulled down to the groove plate for separation, and then the separated glass fibers are pulled down to the dividing block to separate the glass fibers, thereby preventing the glass fibers from being entangled due to residual heat. This solves the problem that some equipment requires manual separation, and the practicality of the equipment is improved through the above structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional schematic diagram of a special wire drawing device for alkali-free glass fiber cloth proposed by the utility model;
[0026] Figure 2 This is a structural schematic diagram of a base of a special wire drawing device for alkali-free glass fiber cloth proposed by the utility model;
[0027] Figure 3 This is a structural schematic diagram of a take-up wheel of a special wire drawing device for alkali-free glass fiber cloth proposed by the utility model;
[0028] Figure 4 The utility model discloses a structural schematic diagram of a wire dividing block of a special wire drawing device for alkali-free glass fiber cloth.
[0029] Legend:
[0030] 1. Frame; 2. Base; 3. Fixed block 1; 4. Reciprocating screw rod; 5. Wire bundle slider; 6. Slide plate; 7. Pulley; 8. Rotating wheel; 9. Belt; 10. Rotating column 1; 11. Fixed plate; 12. U-shaped block; 13. Square block; 14. Round block; 15. Spring; 16. Cover cap; 17. Take-up wheel; 18. Motor 1; 19. Water tank; 20. Water pump; 21. Water pipe; 22. Spray nozzle; 23. Fixed block 2; 24. Rotating column 2; 25. Roller; 26. Groove plate; 27. Fixed column; 28. Fixed block 3; 29. Branching block; 30. Motor 2; 31. Furnace; 32. Wire drawing machine head. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1 and Figure 4 The utility model provides an embodiment: a special wire drawing device for alkali-free glass fiber cloth, including a frame 1, a base 2 is fixedly connected to the side wall of the frame 1, a fixed block 3 is fixedly connected to the upper surface of the base 2, a reciprocating screw rod 4 is rotatably connected between the fixed blocks 3, a wire bundle slider 5 is threadedly connected to the side wall of the reciprocating screw rod 4, a slide plate 6 is fixedly connected to the side wall of the fixed block 3, a pulley 7 is slidably connected inside the slide plate 6, and the side wall of the pulley 7 is rotatably connected to the side wall of the wire bundle slider 5, a fixed plate 11 is fixedly connected to the upper surface of the base 2, and a rotating column 10 is rotatably connected to the side wall of the fixed plate 11. One end of the reciprocating screw rod 4 and one end of the rotating column 10 are both A rotating wheel 8 is fixedly connected, a belt 9 is arranged between the rotating wheels 8, a side wall of a rotating column 10 passes through a fixed plate 11 and is fixedly connected to a U-shaped block 12, a square block 13 is slidably connected inside the U-shaped block 12, a circular block 14 is fixedly connected inside the square block 13, a spring 15 is arranged inside the square block 13, a cap 16 is slidably connected inside the square block 13, one end of the spring 15 is fixedly connected to the side wall of the circular block 14, the other end of the spring 15 is fixedly connected to the side wall of the cap 16, the side wall of the cap 16 is slidably connected to the inside of the U-shaped block 12, a take-up wheel 17 is fixedly connected between the square blocks 13, and a motor 18 is fixedly connected to the side wall of the frame 1 ,The output end of the motor 18 is fixedly connected to the side wall of the rotating wheel 8 on one side, a cooling component is provided on the side wall of the frame 1, a furnace 31 is fixedly connected inside the frame 1, a wire drawing machine head 32 is fixedly connected to the lower surface of the furnace 31, the cooling component includes a water tank 19, the side wall of the water tank 19 is fixedly connected to the side wall of the frame 1, a water pump 20 is fixedly connected to the upper surface of the water tank 19, a water pipe 21 is fixedly connected to the output end of the water pump 20, the side wall of the water pipe 21 is fixedly connected to the inside of the frame 1, and a spray nozzle 22 is fixedly connected to the side wall of the water pipe 21;
[0033] First, the glass material is placed in the furnace 31. The furnace 31 is responsible for heating the glass material to a molten state. When the glass material is completely melted in the furnace 31, it is then subjected to a wire drawing operation through a wire drawing head 32. The design and operating skills of the wire drawing head 32 will draw the molten glass material into glass fibers. At this time, the glass fibers will become very hot after leaving the wire drawing head 32. In order to prevent the glass fibers from being entangled due to residual heat and affecting subsequent operations, the staff needs to promptly pull the glass fibers down to the cooling zone. The function of the cooling zone is to turn on a water pump to cool the glass fibers. 20. The water in the water tank 19 is transported to the spray nozzle 22 through the water pipe 21. The spray nozzle 22 converts the water into spray to cool the newly drawn glass fiber. The cooled glass fiber is pulled down to the groove plate 26 for separation. The design of the groove plate 26 allows the glass fiber to separate naturally under the action of gravity to avoid entanglement between the fibers. The separated glass fiber is then pulled down to the dividing block 29. The function of the dividing block 29 is to further ensure the separation of the glass fiber and prevent the fibers from being entangled in the subsequent processing, thereby ensuring product quality.
[0034] Reference Figure 1 Figure 2 and Figure 3 A fixed block 23 is fixedly connected inside the frame 1, a rotating column 24 is rotatably connected between the fixed blocks 23, a roller 25 is fixedly connected to the side wall of the rotating column 24, a groove plate 26 is fixedly connected between the fixed blocks 23, a fixed column 27 is fixedly connected to the inner wall of the frame 1, a fixed block 3 28 is fixedly connected to the side wall of the fixed column 27, a branching block 29 is fixedly connected between the fixed blocks 3 28, and a branching groove is evenly distributed inside the branching block 29. The groove of the groove plate 26 and the branching groove in the branching block 29 are perpendicular to the same horizontal line. A motor 2 30 is fixedly connected to the side wall of the frame 1, and the output end of the motor 2 30 is fixedly connected to the side wall of the rotating column 24.
[0035] Next, the separated glass fibers are passed through the cable bundle slider 5, and then the glass fibers are fixed on the take-up wheel 17. At this time, the motor 18 is started to make the rotating wheel 8 start to rotate. Through the connection of the belt 9, the rotating wheel 8 on the other side will also rotate accordingly. The rotation of the rotating wheel 8 drives the reciprocating screw rod 4 to rotate, so that the cable bundle slider 5 slides along a predetermined trajectory. This process allows the glass fibers to be wound around the take-up wheel 17 in an orderly manner, thereby achieving a uniform winding effect. When the winding is completed and the take-up wheel 17 needs to be removed, at this time, the take-up wheel 17 can be lifted up. The cap 16 is squeezed and compressed into the inside of the square block 13 due to the action of the spring 15, so that the take-up wheel 17 can be taken out of the equipment. When a new take-up wheel 17 needs to be installed, the square blocks 13 on both sides of the take-up wheel 17 are first slid onto the U-shaped block 12. During the sliding process, the cap 16 is squeezed and the spring 15 is contracted. When the square block 13 slides into the inside of the U-shaped block 12, the spring 15 loses its squeezing and the cap 16 is fixed inside the U-shaped block 12, thus completing the installation of the new take-up wheel 17.
[0036] Working principle: When using the equipment for wire drawing, first, put the glass material into the furnace 31. When the furnace 31 melts the glass material, the glass material is drawn into glass fiber through the wire drawing head 32. At this time, the staff pulls the glass fiber down to the cooling zone, and turns on the water pump 20 to let the water in the water tank 19 flow to the spray nozzle 22 through the water pipe 21. The spray nozzle 22 converts the water into a spray to cool the drawn glass fiber. Then the staff pulls the cooled glass fiber down to the groove plate 26 to separate it, and then pulls the separated glass fiber down to the dividing block 29 to separate the glass fiber, thereby preventing the glass fiber from being entangled due to residual heat and affecting subsequent work. Then the separated glass fiber passes through the wire bundle slider 5 and is fixed on the take-up wheel 17. At this time, the motor 18 is started to rotate the rotating wheel 8, thereby rotating the rotating wheel 8 on the other side through the belt 9, thereby driving the reciprocating screw rod 4 to rotate, and then allowing the wire bundle slider 5 to slide, so that the glass fiber is wound around the take-up wheel 17 in an orderly manner, so as to achieve the effect of uniform winding. When the take-up wheel 17 needs to be replaced, the take-up wheel 17 is lifted up to squeeze the cap 16, causing the spring 15 to shrink into the inside of the square block 13, and then the take-up wheel 17 is taken out. When a new take-up wheel 17 needs to be placed, the square blocks 13 on both sides of the take-up wheel 17 are slid on the U-shaped block 12. During the sliding process, the cap 16 is squeezed to shrink the spring 15. When sliding to the inside of the U-shaped block 12, the spring 15 loses its extrusion, so that the cap 16 is fixed inside the U-shaped block 12, so that the take-up wheel 17 is installed.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A special wire drawing device for alkali-free glass fiber cloth, comprising a frame (1), characterized in that: The side wall of the frame (1) is fixedly connected to a base (2), the upper surface of the base (2) is fixedly connected to a fixed block (3), a reciprocating screw rod (4) is rotatably connected between the fixed block (3), the side wall of the reciprocating screw rod (4) is threadedly connected to a wire bundle slider (5), the side wall of the fixed block (3) is fixedly connected to a slide plate (6), the inside of the slide plate (6) is slidably connected to a pulley (7), the side wall of the pulley (7) is rotatably connected to the side wall of the wire bundle slider (5), the upper surface of the base (2) is fixedly connected to a fixed plate (11), the side wall of the fixed plate (11) is rotatably connected to a rotating column (10), one end of the reciprocating screw rod (4) and one end of the rotating column (10) are both fixedly connected to a rotating wheel (8), and a belt is arranged between the rotating wheels (8). (9), the side wall of the rotating column (10) passes through the fixed plate (11) and is fixedly connected to a U-shaped block (12), a square block (13) is slidably connected inside the U-shaped block (12), a circular block (14) is fixedly connected inside the square block (13), a spring (15) is arranged inside the square block (13), a cover cap (16) is slidably connected inside the square block (13), one end of the spring (15) is fixedly connected to the side wall of the circular block (14), the other end of the spring (15) is fixedly connected to the side wall of the cover cap (16), the side wall of the cover cap (16) is slidably connected inside the U-shaped block (12), a take-up wheel (17) is fixedly connected between the square blocks (13), and a motor (18) is fixedly connected to the side wall of the frame (1). , The output end of the motor (18) is fixedly connected to the side wall of the rotating wheel (8) on one side, the side wall of the frame (1) is provided with a cooling component, the inside of the frame (1) is fixedly connected to a furnace (31), and the lower surface of the furnace (31) is fixedly connected to a wire drawing machine head (32).
2. The special wire drawing device for alkali-free glass fiber cloth according to claim 1, characterized in that: The cooling component comprises a water tank (19), the side wall of the water tank (19) being fixedly connected to the side wall of the frame (1), the upper surface of the water tank (19) being fixedly connected to a water pump (20), the output end of the water pump (20) being fixedly connected to a water pipe (21), the side wall of the water pipe (21) being fixedly connected to the inside of the frame (1), and the side wall of the water pipe (21) being fixedly connected to a spray nozzle (22).
3. The special wire drawing device for alkali-free glass fiber cloth according to claim 1, characterized in that: A second fixing block (23) is fixedly connected inside the frame (1), and a second rotating column (24) is rotatably connected between the second fixing blocks (23).
4. The special wire drawing device for alkali-free glass fiber cloth according to claim 3, characterized in that: The side wall of the second rotating column (24) is fixedly connected with a roller (25), and the second fixed block (23) is fixedly connected with a groove plate (26).
5. The special wire drawing device for alkali-free glass fiber cloth according to claim 4, characterized in that: A fixing column (27) is fixedly connected to the inner wall of the frame (1), and a fixing block three (28) is fixedly connected to the side wall of the fixing column (27).
6. The special wire drawing device for alkali-free glass fiber cloth according to claim 5, characterized in that: A line dividing block (29) is fixedly connected between the three fixing blocks (28), and evenly distributed line dividing grooves are provided inside the line dividing block (29).
7. The special wire drawing device for alkali-free glass fiber cloth according to claim 6, characterized in that: The groove of the groove plate (26) and the wire dividing groove inside the wire dividing block (29) are perpendicular to the same horizontal line.
8. The special wire drawing device for alkali-free glass fiber cloth according to claim 3, characterized in that: The side wall of the frame (1) is fixedly connected to a second motor (30), and the output end of the second motor (30) is fixedly connected to the side wall of the second rotating column (24).