Portable full-hydraulic core drill
By using guide rods, slides, rear support and telescopic front support in core drilling rigs, the angle of the drilling rig is automatically adjusted, combined with the guide wheel and anti-rope jumping device, the problems of low power head torque and easy damage to the pulley are solved, and the problem of improved The safety and economics of the drilling rig.
Patent Information
- Application Number
- CN202421174219.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The power head of the existing core drilling rig has low torque, difficulty in disassembly and assembly, easy to damage the pulley, inconvenient operation and low safety performance, resulting in high usage costs and affecting the economic benefits of the portable drilling rig.
A portable fully hydraulic core drilling rig is designed, using guide rods, slides, rear support and telescopic front support to realize automatic adjustment of the drilling angle, the guide wheel is installed to reduce lateral force, and the rope skipping device is installed inside the vehicle, and the A gear shift mechanism is added to the power head to improve the torque adjustment range.
It improves the safety and ease of operation of the drilling rig, extends the service life of the pulley, reduces the cost of use, and enhances the economic benefits of the drilling rig.
Smart Images

Figure CN222253890U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a full hydraulic core drilling rig, in particular to a portable full hydraulic core drilling rig. Background Art
[0002] The current core drilling rig uses a hydraulic motor to directly drive the power head, and the torque is small. Although the torque can be increased by replacing the hydraulic motor, it is difficult to disassemble and assemble, which loses the fundamental meaning of portability; the wire rope on the hydraulic winch is guided by the pulley in the crown block assembly for rope coring, and a certain lateral angle is formed between the wire rope and the crown block assembly. Therefore, the side wall of the pulley is always subjected to the lateral force brought by the wire rope, which makes the side wall of the pulley extremely easy to be damaged, and the service life is greatly reduced. In addition, the wire rope is also very easy to jump, which is extremely inconvenient to use; the drilling angle of the drilling rig is completely adjusted by lifting the mast by manpower, which is inconvenient to operate and has relatively low safety performance. It not only faces a large potential source of danger, but also wastes a lot of manpower, which will inevitably increase the cost of use, thus affecting the economic benefits of the portable drilling rig project. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a portable full-hydraulic core drilling machine with reasonable design and strong operational flexibility in view of the deficiencies in the prior art.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A portable fully hydraulic core drilling rig, characterized in that it includes a base, a clamp, a power head, a mast, a crown block and a rope winch, the rope winch is installed on the base through a pressure plate, the crown block is installed at the front end of the mast, a mast seat is provided at the rear end of the mast, a guide rod coaxially arranged with the mast is provided on the mast seat, the power head is slidably installed on the guide rod through a slide seat, the front end of the guide rod is fixedly connected to the mast seat, and the rear end of the guide rod is fixedly connected to a hinge support provided at the rear end of the base, the clamp is installed on the hinge support, a telescopic front support hinged to the mast seat is provided at the front end of the base, a rear support hinged to the middle part of the guide rod is hinged on the base between the hinge support and the telescopic front support, a power mechanism for driving the slide seat to slide along the guide rod is installed on the hinge support, and the telescopic front support is a telescopic support rod structure.
[0006] The technical problem to be solved by the utility model can also be achieved through the following technical scheme: the telescopic front support is provided with an upper rod and a lower rod, the upper end of the upper rod is hinged on the mast seat, the lower end of the upper rod is inserted into the upper end of the lower rod, a locking mechanism is provided at the insertion position of the upper rod and the lower end, and the lower end of the lower rod is hinged on the base.
[0007] The technical problem to be solved by the utility model can also be achieved through the following technical solution. The locking mechanism includes a sleeve sleeved on the upper rod and the lower rod, and the sleeve is provided with a locking bolt that cooperates with the upper rod or the lower rod.
[0008] The technical problem to be solved by the utility model can also be achieved through the following technical solution: a guide wheel for reducing the lateral force exerted on the guide wheel is installed at the bottom of the mast seat.
[0009] The technical problem to be solved by the utility model can also be achieved through the following technical scheme: the power mechanism is provided with a feed cylinder, the piston rod of the feed cylinder is hinged on the hinge support, a groove is provided on the cylinder barrel of the feed cylinder, and a pin cooperating with the groove is provided on the slide seat.
[0010] The technical problem to be solved by the utility model can also be achieved through the following technical solution: two feed cylinders are provided, which are symmetrically arranged on both sides of the guide rod.
[0011] The technical problem to be solved by the utility model can also be achieved through the following technical solution: a rotary shaft for turning the power head is provided on one side of the slide.
[0012] The technical problem to be solved by the utility model can also be achieved through the following technical solution: an anti-rope skipping device is provided inside the overhead travelling crane.
[0013] The technical problem to be solved by the present invention can also be achieved through the following technical solution: the cross section of the guide rod is arranged to be circular.
[0014] The technical problem to be solved by the utility model can also be achieved through the following technical solution: a gear speed change mechanism for increasing the rotation torque adjustment range of the power head is provided on the power head.
[0015] Compared with the prior art, the utility model realizes the adjustment of the drilling angle of the drilling rig by arranging a guide rod, a sliding seat, a rear support and a telescopic front support, has strong safety, and avoids the unsafe factors of manual adjustment; by arranging a guide wheel, which is hinged under the mast seat, it can not only automatically follow the different angles of the wire rope when the rope winch is arranging the rope, thereby reducing the lateral force on the guide wheel, but also can solve the deformation problem of the upper mast due to the lateral force on the overhead crane, with high cost performance; at the same time, an anti-rope jumping device is arranged inside the overhead crane, which solves the problem of rope jumping and other unhandled problems caused by the overhead crane being too high when taking coring with the rope; a gear speed change mechanism is added to the power head to increase the adjustment range of the power head's rotary torque, which is simple to operate and meets the characteristics of portability, and solves the problem of the traditional power head motor having a small direct-connected torque. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural diagram of the portable fully hydraulic core drilling rig described in the utility model;
[0017] Figure 2 This is a structural diagram of the guide rod and slide.
[0018] In the figure: 1-clamp, 2-base, 3-power head, 4-rear support, 5-rope winch, 6-pressure plate, 7-telescopic front support, 8-guide wheel, 9-mast, 10-overhead crane, 11-capstan support, 12-fixed seat, 13-pin shaft, 14-feed cylinder, 15-guide rod, 16-pin, 17-slide seat, 18-slewing shaft, 19-mast seat. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0021] Reference Figure 1 and Figure 2 A portable fully hydraulic core drilling rig comprises a base 2, a clamp 1, a power head 3, a mast 9, a crane 10 and a rope winch 5. The rope winch 5 is mounted on the base 2 through a pressure plate 6. The crane 10 is mounted on the front end of the mast 9. A mast seat 19 is provided at the rear end of the mast 9. A guide rod 15 is provided on the mast seat 19 and is coaxially arranged with the mast 9. The power head 3 is slidably mounted on the guide rod 15 through a sliding seat. The front end of the guide rod 15 is fixedly connected to the mast seat 19. The rear end of the guide rod 15 is connected to a hinge support 15 provided at the rear end of the base. The base 11 is fixedly connected, the clamp 1 is installed on the hinge support, the front end of the base 2 is provided with a telescopic front support 7 hinged to the mast seat 19, the base 2 between the hinge support 11 and the telescopic front support 7 is hinged with a rear support 4 hinged to the middle of the guide rod 15, the hinge support 11 is equipped with a power mechanism for driving the slide 17 to slide along the guide rod, the rear support is used to adjust the drilling angle of the mast, the telescopic front support is a telescopic support rod or a spring support rod, and different angles require different lengths of fixed masts.
[0022] The power head 3 is provided with a gear speed change mechanism for increasing the rotation torque adjustment range of the power head, and the gear speed change mechanism adopts any gear speed change structure disclosed in the prior art;
[0023] Under the action of the power mechanism, the power head 3 and the slide 17 are pushed forward and backward along the guide rod 15 to complete the work of the drilling rig. The drilling angle of the drilling rig is adjusted by the rear support 4 and the telescopic front support 7. It is safe, simple and practical. In addition, by loosening and tightening the lower pressure plate, the rope winch slides forward and backward along the base, so that the drilling rig can select a suitable position according to the requirements of different drilling angles, thereby alleviating the stress state of the guide wheel described below.
[0024] The telescopic front support 7 is provided with an upper rod and a lower rod, the upper end of the upper rod is hinged on the mast seat, the lower end of the upper rod is inserted into the upper end of the lower rod, a locking mechanism is provided at the insertion position of the upper rod and the lower end, and the lower end of the lower rod is hinged on the base; the locking mechanism includes a sleeve sleeved on the upper rod and the lower rod, and the sleeve is provided with a locking bolt that cooperates with the upper rod or the lower rod. The length of the telescopic front support is adjusted by the locking mechanism, which solves the problem that the drilling rig needs a suitable length due to different drilling angles, and is reliable and stable.
[0025] A guide wheel 8 for reducing the lateral force on the guide wheel is installed at the bottom of the mast seat 19. The guide wheel 8 is hinged under the mast seat 19. It can not only automatically move with the different angles of the wire rope when the rope winch is arranging the rope, thereby reducing the lateral force on the guide wheel, but also solve the deformation phenomenon of the upper mast due to the lateral force on the overhead crane, and has a high cost performance.
[0026] The power mechanism is provided with a feed cylinder 14, a piston rod of the feed cylinder 14 is hinged on a hinge support, a groove is provided on the cylinder barrel of the feed cylinder 14, and a pin 16 cooperating with the groove is provided on the slide 17. The feed cylinder 14 is provided with two, which are symmetrically arranged on both sides of the guide rod 15, so as to improve the movement stability of the slide 17, so that the feed force is more stable when the drilling rig is lifting and drilling, and a single cylinder is light in weight, more convenient to disassemble and assemble, simple to operate, and very safe.
[0027] A rotary shaft 18 for turning the power head is provided on one side of the slide 17, so that the power head can rotate around the rotary shaft 18 when the drill rig is coring, solving the problem that the coring drill cannot pass due to the small relative distance between the clamp and the power head.
[0028] An anti-rope skipping device is provided inside the overhead crane 10. The anti-rope skipping device can adopt any anti-rope skipping structure disclosed in the prior art. By providing the anti-rope skipping device, the problem of rope skipping and other unmanageable problems due to the overheight of the overhead crane during rope coring is solved, and the occurrence of accidents is reduced while ensuring the use function, which is convenient for the operator to use;
[0029] The cross section of the guide rod 15 is circular, eliminating the original square structure, making it easier to ensure processing accuracy. While ensuring the use function, the processing cost of related parts is reduced, which is simple and practical.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A portable fully hydraulic core drilling rig, characterized in that: It includes a base, a clamp, a power head, a mast, a crane and a rope winch. The rope winch is installed on the base through a pressure plate, the crane is installed at the front end of the mast, a mast seat is provided at the rear end of the mast, a guide rod coaxially arranged with the mast is provided on the mast seat, the power head is slidably installed on the guide rod through a slide, the front end of the guide rod is fixedly connected to the mast seat, the rear end of the guide rod is fixedly connected to a hinge support arranged at the rear end of the base, the clamp is installed on the hinge support, a telescopic front support hinged to the mast seat is provided at the front end of the base, a rear support hinged to the middle part of the guide rod is hinged on the base between the hinge support and the telescopic front support, and a power mechanism for driving the slide to slide along the guide rod is installed on the hinge support.
2. A portable fully hydraulic core drilling rig according to claim 1, characterized in that: The telescopic front support is provided with an upper rod and a lower rod, the upper end of the upper rod is hinged on the mast seat, the lower end of the upper rod is inserted into the upper end of the lower rod, a locking mechanism is provided at the insertion position of the upper rod and the lower end, and the lower end of the lower rod is hinged on the base.
3. A portable fully hydraulic core drilling rig according to claim 2, characterized in that: The locking mechanism comprises a sleeve sleeved on the upper rod and the lower rod, and a locking bolt matched with the upper rod or the lower rod is arranged on the sleeve.
4. The portable fully hydraulic core drilling rig according to claim 1, characterized in that: A guide wheel for reducing the lateral force applied to the guide wheel is installed at the bottom of the mast seat.
5. The portable fully hydraulic core drilling rig according to claim 1, characterized in that: The power mechanism is provided with a feed oil cylinder, a piston rod of the feed oil cylinder is hinged on a hinge support, a clamping groove is provided on a cylinder barrel of the feed oil cylinder, and a clamping pin matched with the clamping groove is provided on a slide seat.
6. The portable fully hydraulic core drilling rig according to claim 5, characterized in that: The feed oil cylinders are provided with two and are symmetrically arranged on both sides of the guide rod.
7. The portable fully hydraulic core drilling rig according to claim 1, characterized in that: A rotary shaft for turning the power head is arranged on one side of the slide seat.
8. The portable fully hydraulic core drilling rig according to claim 1, characterized in that: An anti-rope skipping device is arranged inside the overhead travelling crane.
9. The portable fully hydraulic core drilling rig according to claim 1, characterized in that: The cross section of the guide rod is circular.
10. The portable fully hydraulic core drilling rig according to claim 1, characterized in that: The power head is provided with a gear speed change mechanism for increasing the rotation torque adjustment range of the power head.
