Vehicle lamp thick-wall part convenient to demould, vehicle lamp and vehicle
By designing raised grid-like light distribution patterns and reflecting surfaces on the thick-walled parts of the headlights and setting step slopes on the edges, the problem of missing light distribution patterns during film removal is solved, and production efficiency and appearance quality are improved.
Patent Information
- Application Number
- CN202421162946.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-24
AI Technical Summary
During the film removal process of existing car light thick-walled parts, incomplete light distribution patterns, especially less than one-quarter patterns, will lead to appearance defects, affecting aesthetics and production efficiency.
A thick-walled piece is designed, with a raised grid-shaped light distribution pattern formed on its shiny surface. The edge of the light distribution pattern is equipped with a 0.2mm step slope, and a reflective surface is arranged on the shiny surface. The material is PC plastic, which adds Installation feet for easy mold release and batch processing.
By adjusting the step slope at the edge of the light distribution pattern, the laying area is reduced, which meets the market's requirements for light distribution effect. At the same time, the mold film removal and batch processing process are simplified, and the occurrence of appearance defects is avoided.
Smart Images

Figure CN222256198U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile lighting, and particularly relates to a thick-walled automobile lamp part which is easy to demould, an automobile lamp and a vehicle. Background Art
[0002] With the rapid development of automotive lighting technology, the design of car lights not only needs to meet regulatory requirements, but also pays more and more attention to appearance and lighting effects.
[0003] Thick-walled parts are used in automotive lighting systems. In addition to having a long service life and better lighting effects, they also greatly enhance the appearance of the car. Recognizing this, change and innovation immediately became the development theme of major automotive lighting manufacturers. More and more thick-walled parts of various shapes are being used in automotive lighting parts. The light-emitting surface of existing thick-walled parts is covered with nearly square light distribution patterns. Figure 1 and Figure 2 , Figure 1 FIG. 1 shows a schematic diagram of a light distribution pattern in the prior art. Figure 2 Shows Figure 1 In the enlarged partial picture, you can clearly see the edge of the light distribution pattern.
[0004] However, due to different shapes, many incomplete light distribution patterns will be produced on the edge of the light-emitting surface. During the demolding stage of physical production, these incomplete light distribution patterns, especially those less than a quarter, will be missing, resulting in appearance defects. Utility Model Content
[0005] In view of the above problems, the utility model provides a thick-walled lamp part, a lamp and a vehicle that are easy to demould, comprising a thick-walled part body, the outer end of the thick-walled part body is a light emitting surface, the inner end of the thick-walled part body is a light incident surface, and a plurality of reflective surfaces are arranged at the light incident surface;
[0006] A raised grid-like light distribution pattern is formed on the light emitting surface, and a step slope is left at the edge of the light distribution pattern with a width of 0.2 mm.
[0007] Preferably, the light distribution pattern includes a plurality of pattern blocks arranged in a linear array on the light emitting surface to form a grid-like light distribution pattern, and the edge of the pattern block on the outermost side is chamfered to form a step surface with a width of 0.2 mm with the light distribution pattern.
[0008] Preferably, the pattern block is in the shape of a raised arc.
[0009] Preferably, the reflecting surface is a structure that protrudes backward from the light incident surface of the thick-walled part, the thick-walled part is in the shape of an elongated strip, and a plurality of reflecting surfaces are evenly spaced and arranged along the length direction of the thick-walled part.
[0010] Preferably, the thick-walled part body is made of PC plastic.
[0011] Preferably, mounting feet are arranged on the thick-walled component body.
[0012] The present invention also claims protection for a vehicle lamp, including a thick-walled vehicle lamp part.
[0013] The present invention also claims protection for a vehicle including a vehicle lamp.
[0014] Beneficial Effects
[0015] The utility model provides a thick-walled car lamp part that is easy to demould. By leaving a step slope with a width of 0.2mm at the edge of the light distribution pattern, firstly, the laying area of the light distribution pattern is corrected, the laying area is reduced, and the light distribution requirements of thick-walled parts in the market can be met. What is more rare is that without significantly changing the shape of the laying surface of the light distribution pattern and changing the style, it can also make the mold demoulding easier and batch processing easier.
[0016] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 A schematic diagram of a light distribution pattern in the prior art is shown;
[0019] Figure 2 Shows Figure 1 A partial enlarged view of
[0020] Figure 3 It shows a front view of the thick-walled member body in an embodiment of the utility model;
[0021] Figure 4 Shows Figure 3 A partial enlarged schematic diagram;
[0022] Figure 5 A schematic diagram of the back side of the thick-walled member body in an embodiment of the utility model is shown;
[0023] Figure 6 Shows Figure 5 A partial enlarged schematic diagram.
[0024] In the figure,
[0025] 1. Thick-walled body; 11. Reflective surface;
[0026] a. Step surface; 2. Light distribution pattern; 21. Pattern block. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] refer to Figure 3 and Figure 4 , Figure 3 It shows a front view of the thick-walled member body in an embodiment of the utility model;
[0029] Figure 4 Shows Figure 3 A partial enlarged schematic diagram;
[0030] The utility model claims to protect a thick-walled component of a vehicle lamp that is easy to demould, comprising a thick-walled component body 1, the thick-walled component body 1 is made of PC plastic, a mounting foot is arranged on the thick-walled component body 1, the outer end of the thick-walled component body 1 is a light-emitting surface, the inner end of the thick-walled component body 1 is a light-entering surface, a plurality of reflecting surfaces 11 are arranged at the light-entering surface, the reflecting surface 11 is a rearward protruding structure of the light-entering surface of the thick-walled component, the thick-walled component is in a long strip shape, and the plurality of reflecting surfaces 11 are evenly spaced and arranged along the length direction of the thick-walled component;
[0031] A raised grid-like light distribution pattern 2 is formed on the light emitting surface, and a step slope is left at the edge of the light distribution pattern 2 with a width of 0.2 mm.
[0032] By leaving a step slope with a width of 0.2mm at the edge of the light distribution pattern 2, firstly, the laying area of the light distribution pattern is corrected and reduced, which can meet the market's light distribution requirements for thick-walled parts. What is even more rare is that without significantly changing the shape of the light distribution pattern laying surface and the style, it can also make mold demolding easier and batch processing easier.
[0033] refer to Figure 5 and Figure 6 , Figure 5 A schematic diagram of the back side of the thick-walled member body in an embodiment of the utility model is shown;
[0034] Figure 6 Shows Figure 5 A partial enlarged schematic diagram;
[0035] Furthermore, the light distribution pattern 2 includes a plurality of pattern blocks 21, which are in the shape of raised arcs and are arranged in a linear array on the light emitting surface to form a grid-shaped light distribution pattern 2. The edge of the pattern block 21 on the outermost side is chamfered to form a step surface a with a width of 0.2 mm with the light distribution pattern 2.
[0036] A vehicle lamp is also claimed, comprising the above-mentioned thick-walled part of the vehicle lamp.
[0037] Also claimed is a vehicle comprising the above-mentioned vehicle lamp.
[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A thick-walled part of a car lamp that is easy to demould, characterized in that: It comprises a thick-walled body (1), wherein the outer end of the thick-walled body (1) is a light emitting surface, the inner end of the thick-walled body (1) is a light incident surface, and a plurality of reflecting surfaces (11) are arranged on the light incident surface; A raised grid-shaped light distribution pattern (2) is formed on the light emitting surface, and a step slope is left at the edge of the light distribution pattern (2), with a width of 0.2 mm.
2. The thick-walled part of a vehicle lamp that is easy to demould according to claim 1, characterized in that: The light distribution pattern (2) comprises a plurality of pattern blocks (21) which are arranged in a linear array on the light emitting surface to form a grid-shaped light distribution pattern (2); the edges of the pattern blocks (21) on the outermost sides are provided with chamfers to form a step surface (a) with a width of 0.2 mm with the light distribution pattern (2).
3. The thick-walled part of a vehicle lamp that is easy to demould according to claim 2, characterized in that: The pattern block (21) is in the shape of a convex circular arc.
4. The thick-walled vehicle lamp part that is easy to demould according to claim 1, characterized in that: The reflecting surface (11) is a structure in which the light incident surface of the thick-walled part protrudes backwards, the thick-walled part is in the shape of a long strip, and a plurality of reflecting surfaces (11) are evenly spaced and arranged along the length direction of the thick-walled part.
5. The thick-walled vehicle lamp part that is easy to demould according to claim 1, characterized in that: The thick-walled part body (1) is made of PC plastic.
6. The thick-walled vehicle lamp part that is easy to demould according to claim 1, characterized in that: The thick-walled component body (1) is provided with mounting feet.
7. A vehicle lamp, characterized in that: It comprises a thick-walled part of a vehicle lamp as claimed in any one of claims 1 to 6.
8. A vehicle, characterized in that: Comprising the vehicle light as claimed in claim 7.
