Furnace top structure of smelting furnace
By setting up side by side sleeve cooling waterways and copper cooling waterways in the top structure of the smelting furnace, the problems of alloy element loss and refractory brick burning caused by excessive furnace top temperature are solved, and a more efficient and uniform cooling effect is achieved. Reduced production costs.
Patent Information
- Application Number
- CN202323466996.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-18
AI Technical Summary
The temperature of the existing smelting furnace tops is too high, resulting in loss of alloy elements and burning of refractory bricks, and insufficient cooling efficiency and range.
A smelting furnace top structure is designed, including an arc-shaped furnace body made of refractory bricks, with multiple side-by-side sleeves on the top, and a cooling water channel is provided in the sleeve, which is fixed by fasteners. The cooling water channel is made of copper. The water outlet and the water outlet are arranged on both sides of the sleeve to improve heat transfer efficiency and uniformity.
It effectively reduces the furnace roof temperature, slows down the burning loss of refractory bricks, improves the cooling efficiency and uniformity, reduces the loss of alloy elements, and reduces production costs.
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Figure CN222257675U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal smelting furnace structures, in particular to a furnace top structure of a smelting furnace. Background Art
[0002] The top of the copper smelting furnace is an important part of the smelting furnace. Its refractory bricks are in a high temperature environment of up to 1600℃ for a long time. During this process, various alloy elements in the refractory material will react chemically with oxygen to form various oxides, resulting in the loss of alloy elements and accelerating the burning of refractory bricks. Therefore, controlling the top temperature is the key to reducing the oxidation of alloy elements.
[0003] CN200480015667.3 discloses a system for supporting and cooling a furnace roof composed of refractory bricks, comprising a plurality of furnace roof supports extending across the furnace and supported from above the furnace roof. The supports are provided with internal channels for circulation of cooling fluid and with side surfaces suitable for supporting multiple rows of refractory bricks or refractory bricks between adjacent furnace roof supports. The system achieves support and cooling of the furnace roof by providing independent internal channels in the supports, but the cooling efficiency and range are relatively small.
[0004] Based on this, the technical problem solved in this case is: how to solve the problem of alloy element loss and accelerated burning of refractory bricks due to excessively high temperature on the furnace top. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a furnace roof structure of a smelting furnace. By optimizing the structure of the furnace roof, the burning of refractory bricks is slowed down as much as possible, and the loss of alloy elements is reduced, which has the benefits of improving production efficiency and reducing production costs.
[0006] The technical solution of the utility model is:
[0007] A furnace roof structure of a smelting furnace comprises a furnace body, which is made of refractory bricks. The top of the furnace body is arc-shaped and also comprises a plurality of sleeves arranged along the top periphery of the furnace body. A cooling water channel is arranged in the sleeve. The plurality of sleeves are arranged side by side on the top of the furnace body to control the temperature of the refractory bricks on the top of the furnace body.
[0008] In the furnace roof structure of the above-mentioned smelting furnace, a plurality of hooks are provided on the casing; the hooks include a hanging portion with an inverted U-shaped structure and hook portions extending in a horizontal direction at both ends of the hanging portion; the hook portions are embedded in the casing, and the hanging portions are exposed outside the casing and are used for being suspended externally.
[0009] In the furnace roof structure of the above-mentioned smelting furnace, a plurality of fasteners are provided on the top of the furnace body; and the sleeve is fixed to the top of the furnace body by the plurality of fasteners.
[0010] In the furnace roof structure of the above-mentioned smelting furnace, the sleeve is fixed to the top of the furnace body by two groups of symmetrically arranged fasteners, and both groups of fasteners are composed of a plurality of fasteners.
[0011] In the furnace roof structure of the above-mentioned smelting furnace, the fastener is a Y-shaped structure, the bifurcated portion of which is embedded in the furnace body, and the straight portion is detachably connected to the sleeve body.
[0012] In the furnace roof structure of the above-mentioned smelting furnace,
[0013] The cooling water channel is one and is arranged along the axis of the sleeve;
[0014] or,
[0015] There are two cooling water channels which are arranged on both sides of the axis of the sleeve body.
[0016] In the furnace roof structure of the above-mentioned smelting furnace, the cooling water channel is provided with a water inlet and a water outlet; the water inlet and the water outlet are arranged relatively on both sides of the casing and exposed.
[0017] In the above-mentioned furnace roof structure of the smelting furnace, the cooling water channel is a pipe made of copper.
[0018] One of the above technical solutions of the utility model has at least one of the following advantages or beneficial effects:
[0019] The utility model arranges a sleeve on the top of the furnace body, and a cooling water channel is arranged in the sleeve. By passing cooling water into the cooling water channel, heat transfer occurs between the sleeve and the refractory bricks constituting the furnace body, thereby achieving a cooling effect. In addition, the sleeve is arranged along the top periphery of the furnace body, so that the cooling water can cool the top of the entire furnace body, greatly improving the cooling efficiency and improving the uniformity of the top of the furnace body. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the internal structure of Example 1 of the utility model;
[0021] Figure 2 For embodiment 1 of the utility model Figure 1 A top view schematic diagram of
[0022] Figure 3 For embodiment 1 of the utility model Figure 1 AA cross-section diagram of ;
[0023] Figure 4 For embodiment 1 of the utility model Figure 2 Schematic diagram of CC cross section. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example 1
[0026] See also Figures 1 to 4 A furnace roof structure of a smelting furnace includes a furnace body 1, which is made of refractory bricks. The top of the furnace body 1 is arc-shaped, and also includes a plurality of sleeves 2 arranged along the top periphery of the furnace body 1; a cooling water channel 3 is provided in the sleeve 2, and a plurality of sleeves 2 are arranged side by side on the top of the furnace body 1 to control the temperature of the refractory bricks on the top of the furnace body 1.
[0027] In this embodiment, a casing 2 is provided at the top of the furnace body 1, and a cooling water channel 3 is provided in the casing 2. By passing cooling water into the cooling water channel 3, heat is transferred between the casing 2 and the refractory bricks constituting the furnace body 1, thereby achieving a cooling effect. In addition, the casing 2 is arranged along the top periphery of the furnace body 1, so that the cooling water can cool the top of the entire furnace body 1, greatly improving the cooling efficiency and improving the uniformity of the top of the furnace body 1.
[0028] Specifically, the sleeve 2 is provided with a plurality of hooks 21; the hook 21 includes a hanging portion 211 of an inverted U-shaped structure, and hook portions 212 extending in a horizontal direction at both ends of the hanging portion 211; the hook portion 212 is embedded in the sleeve 2, and the hanging portion 211 is exposed outside the sleeve 2 and is used for being suspended outside.
[0029] Under the above design, the hook 21 firmly grasps the sleeve 2 through the hook portion 212. At the same time, the hook 21 is suspended outside through the hanging portion 211, which reduces the top load of the furnace body 1 and further avoids damage to the refractory bricks.
[0030] More specifically, a plurality of fasteners 11 are provided on the top of the furnace body 1 ; and the sleeve 2 is fixed to the top of the furnace body 1 by the plurality of fasteners 11 .
[0031] As a preference of this embodiment, the sleeve 2 is fixed to the top of the furnace body 1 by two groups of symmetrically arranged fasteners 11 , and both groups of fasteners 11 are composed of a plurality of fasteners 11 .
[0032] Under the above-mentioned preferred embodiment, the casing 2 can firmly grasp the refractory bricks constituting the furnace body 1 through the fasteners 11 to prevent the casing 2 from loosening, thereby making the heat transfer efficiency between the casing 2 and the refractory bricks higher.
[0033] As a further preferred embodiment of the present invention, the fastener 11 is a Y-shaped structure, the bifurcated portion of which is embedded in the furnace body 1 , and the straight portion is detachably connected to the sleeve body 2 .
[0034] In the above further preferred embodiment, the Y-shaped fastener 11 can not only firmly grasp the refractory bricks constituting the furnace body 1 , but also make the refractory bricks constituting the furnace body 1 fit more closely, thereby protecting the top structural strength of the furnace body 1 .
[0035] In this embodiment, in order to further improve the heat transfer efficiency between the casing 2 and the refractory bricks, there are two cooling water channels 3 arranged on both sides of the axis of the casing 2 .
[0036] Specifically, the cooling water channel 3 is provided with a water inlet 31 and a water outlet 32 ; the water inlet 31 and the water outlet 32 are arranged on two sides of the casing 2 relatively and exposed.
[0037] In actual operation, cooling water enters from the water inlet 31 and returns to the external water pool from the water outlet 32 as a cooling cycle, which reduces water resource consumption and has a high environmental protection coefficient.
[0038] In this embodiment, in order to further improve the efficiency of heat transfer, the cooling water channel 3 is a pipe made of copper.
[0039] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A furnace roof structure of a smelting furnace, comprising a furnace body, the furnace body being made of refractory bricks, the top of the furnace body being arc-shaped, and characterized in that: It also includes a plurality of sleeves arranged along the top periphery of the furnace body; a cooling water channel is provided in the sleeve, and the plurality of sleeves are arranged side by side on the top of the furnace body to control the temperature of the refractory bricks on the top of the furnace body.
2. The roof structure of a smelting furnace according to claim 1, characterized in that: The sleeve body is provided with a plurality of hooks; the hooks include a hanging part with an inverted U-shaped structure and hook parts arranged at both ends of the hanging part and extending in the horizontal direction; the hook parts are embedded in the sleeve body, and the hanging parts are exposed outside the sleeve body and are used for being suspended outside.
3. The furnace roof structure of a smelting furnace according to claim 1, characterized in that: The top of the furnace body is provided with a plurality of fasteners; the sleeve body is fixed on the top of the furnace body by the plurality of fasteners.
4. The furnace roof structure of a smelting furnace according to claim 3, characterized in that: The sleeve is fixed to the top of the furnace body by two groups of symmetrically arranged fasteners, and both groups of fasteners are composed of a plurality of fasteners.
5. The furnace roof structure of a smelting furnace according to claim 3, characterized in that: The fastener is a Y-shaped structure, the bifurcated portion of which is embedded in the furnace body, and the straight portion is detachably connected to the sleeve body.
6. The furnace roof structure of a smelting furnace according to claim 1, characterized in that: The cooling water channel is one and is arranged along the axis of the sleeve; or, There are two cooling water channels which are arranged on both sides of the axis of the sleeve body.
7. The furnace roof structure of a smelting furnace according to claim 6, characterized in that: The cooling water channel is provided with a water inlet and a water outlet; the water inlet and the water outlet are arranged relatively on two sides of the sleeve body and exposed.
8. The furnace roof structure of a smelting furnace according to claim 7, characterized in that: The cooling water channel is a pipe made of copper.
