Fault observation tool for automatic compression-resistant equipment
The automatic pressure-resistant equipment fault observation tool addresses the challenge of accessing and troubleshooting stuck components by providing a versatile, adjustable observation tool for improved maintenance efficiency.
Patent Information
- Application Number
- CN202421164971.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Automatic compression resistance equipment often gets stuck during pelletizing and compression, making it difficult to observe and troubleshoot due to limited access and space, requiring manual intervention and inconvenient positioning for maintenance.
An automatic pressure-resistant equipment fault observation tool with a base plate, clamps, rotating wheel, connecting rods, universal ball, and a round mirror, allowing for adjustable angle observation and easy assembly/disassembly for improved maintenance access.
Facilitates convenient observation and quick troubleshooting of stuck components, reducing maintenance time and resuming production efficiently by enabling adjustable angle viewing and easy manipulation of the tool for better positioning and space management.
Smart Images

Figure CN222259732U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automatic pressure-resistant equipment fault inspection and repair tools, in particular to an automatic pressure-resistant equipment fault observation tool. Background Art
[0002] When the material is undergoing pelletizing and compression resistance, the automatic compression resistance equipment may get stuck. At this time, the equipment automatically stops and the ball needs to be manually removed before the equipment can continue to operate. Due to the small space and the deep groove of the automatic compression resistance equipment, it is not convenient to observe the situation in the groove during maintenance. It is necessary to stand on tiptoe or even step on a stool to observe the position and status of the stuck ball from above the equipment before troubleshooting, which is inconvenient to operate. Summary of the invention
[0003] The utility model aims to provide an automatic pressure-resistant equipment fault observation tool to solve the problems existing in the prior art.
[0004] The technical solution adopted by the utility model to solve its technical problems is: an automatic pressure-resistant equipment fault observation tool, comprising a base plate, two first clamps welded on the base plate, one end of the two first clamps movably clamping a rotating wheel, the middle position of the two first clamps is bolted by a first bolt, a connecting rod is welded on the rotating wheel, a connecting piece is slidably bolted on the connecting rod by a second bolt, two second clamps are welded at one end of the connecting piece, one end of the two second clamps clamping a universal ball, the middle of the two second clamps are bolted by a third bolt, a support rod is welded on the universal ball, a round frame is welded at one end of the support rod, and a round mirror is embedded in the round frame.
[0005] Furthermore, one side of the end of the first clamping plate is provided with first clamping teeth distributed in a circular array, the two first clamping plates are provided with the sides with the first clamping teeth facing each other, a nut is welded on the side of any one of the two first clamping plates, the first bolt passes through the two first clamping plates and is threadedly connected to the nut, and the first bolt connects the two first clamping plates through the nut.
[0006] Furthermore, the rotating wheel is cylindrical, and pins are welded at the central positions of both ends of the rotating wheel. The pins pass through the first clamping plates at both ends of the rotating wheel. Second teeth distributed in a circular array are provided at both ends of the rotating wheel, and the first teeth are meshed with the second teeth.
[0007] Furthermore, the connecting piece is C-shaped, and an arc-shaped groove is provided on the inner wall of one end of the C-shaped connecting piece. The connecting rod is located in the groove. A nut is welded on the outer wall of the other end of the C-shaped connecting piece. The second bolt is threaded with the nut and penetrates the connecting piece and then presses on the connecting rod.
[0008] Furthermore, the second clamping plate is welded to the outer wall of one end of the connecting piece where the groove is provided, and through holes are provided on both second clamping plates, and the universal ball is clamped at the through holes of the two second clamping plates, and the shapes of the through holes of the two second clamping plates match the shape of the universal ball, and a nut is welded on the outer wall of any one of the two second clamping plates, and the third bolt passes through the two second clamping plates and is threadedly connected to the nut, and the third bolt bolts the two second clamping plates through the nut.
[0009] Furthermore, a plurality of mounting holes are provided on the bottom plate.
[0010] Furthermore, the first bolt, the second bolt and the third bolt are all disc-shaped hand-tightened bolts.
[0011] The utility model has the following beneficial effects:
[0012] 1. The utility model can adjust the circular mirror at any angle through the universal wheel, so as to facilitate the observation of the position and state of the ball stuck in the automatic pressure-resistant equipment, thereby facilitating the maintenance thereof and resuming production as soon as possible.
[0013] 2. Loosening and tightening the first bolt can increase and reduce the clamping force of the two first clamping plates, thereby realizing the switching of the fixed and rotating states of the rotating wheel, so as to facilitate and quickly adjust the angle of the connecting rod.
[0014] 3. Since the overall weight of the utility model acts on the rotating wheel, it is easy to be loosely clamped. The first clamping teeth are engaged with the second clamping teeth to increase the bite force between the first clamping plate and the second clamping plate, so that the connecting plate can be better fixed when the angle is adjusted.
[0015] 4. The universal ball can rotate freely when the third bolt is loosened, so it is convenient to adjust the circular mirror at any angle. After tightening the third bolt, the clamping force between the two second clamping plates increases, thereby fixing the universal ball.
[0016] 5. By loosening and tightening the second bolt, the connecting piece can be easily slid and positioned on the connecting rod.
[0017] 6. The utility model can be folded when idle, thereby reducing the occupied space and preventing the operation of the equipment from being affected. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model.
[0019] Figure 2 It is a schematic diagram of the disassembly structure of the utility model.
[0020] Figure 3 It is a schematic diagram of the structure of the utility model in a folded state.
[0021] Among them: 1. bottom plate; 2. first clamping plate; 3. rotating wheel; 4. first bolt; 5. connecting rod; 6. second bolt; 7. connecting piece; 8. second clamping plate; 9. universal ball; 10. third bolt; 11. supporting rod; 12. round frame; 13. round mirror; 14. first clamping tooth; 15. nut; 16. pin shaft; 17. second clamping tooth; 18. groove; 19. through hole; 20. mounting hole. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with specific embodiments and drawings. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0023] like Figure 1-3 As shown, an automatic pressure-resistant equipment fault observation tool includes a base plate 1, two first clamps 2 are welded on the base plate 1, one end of the two first clamps 2 is movably clamped to hold a rotating wheel 3, the middle position of the two first clamps 2 is bolted by a first bolt 4, a connecting rod 5 is welded on the rotating wheel 3, a connecting member 7 is slidably bolted to the connecting rod 5 by a second bolt 6, two second clamps 8 are welded at one end of the connecting member 7, one end of the two second clamps 8 is clamped to hold a universal ball 9, the middle of the two second clamps 8 is bolted by a third bolt 10, a support rod 11 is welded on the universal ball 9, a round frame 12 is welded at one end of the support rod 11, and a round mirror 13 is embedded in the round frame 12.
[0024] One side of the end of the first clamping plate 2 is provided with first clamping teeth 14 distributed in a circular array, and the two first clamping plates 2 are provided with the first clamping teeth 14 on opposite sides, and a nut 15 is welded to the side of any one of the two first clamping plates 2, and the first bolt 4 passes through the two first clamping plates 2 and is threadedly connected to the nut 15, and the first bolt 4 is bolted to the two first clamping plates 2 through the nut 15.
[0025] Loosening and tightening the first bolt 4 can increase and reduce the clamping force of the two first clamping plates 2, thereby realizing the switching between the fixed state and the rotating state of the rotating wheel 3, so as to facilitate and quickly adjust the angle of the connecting rod 5.
[0026] The rotating wheel 3 is cylindrical, and a pin 16 is welded at the central position of both ends of the rotating wheel 3. The pin 16 passes through the first clamping plates 2 at both ends of the rotating wheel 3. Second teeth 17 distributed in a circular array are provided at both ends of the rotating wheel 3, and the first teeth 14 are meshed with the second teeth 17.
[0027] Since the overall weight of the utility model acts on the rotating wheel 3, it is easy to be loosely clamped. The first clamping teeth 14 are engaged with the second clamping teeth 17 to increase the bite force between the first clamping plate 2 and the second clamping plate 8, so that the connecting plate can be better fixed when adjusting the angle.
[0028] The connecting piece 7 is C-shaped, and an arc-shaped groove 18 is provided on the inner wall of one end of the connecting piece 7C. The connecting rod 5 is located in the groove 18. A nut 15 is welded on the outer wall of the other end of the connecting piece 7C. The second bolt 6 is threadedly connected to the nut 15 and penetrates the connecting piece 7 and then presses on the connecting rod 5.
[0029] After the connecting member 7 is fixed to the connecting rod 5 by the second bolt 6 , if there is no groove 18 , there is a problem that the connecting rod 5 slips off. The groove 18 can prevent the connecting rod 5 from slipping off the connecting member 7 .
[0030] The second clamping plate 8 is welded to the outer wall of one end of the connecting piece 7 where a groove 18 is provided. A through hole 19 is provided on the two second clamping plates 8. The universal ball 9 is clamped at the through holes 19 of the two second clamping plates 8. The shape of the through holes 19 of the two second clamping plates 8 matches the shape of the universal ball 9. A nut 15 is welded to the outer wall of any one of the two second clamping plates 8. The third bolt 10 passes through the two second clamping plates 8 and is threadedly connected to the nut 15. The third bolt 10 is bolted to the two second clamping plates 8 through the nut 15.
[0031] The universal ball 9 can rotate freely when the third bolt 10 is loosened, so as to facilitate the adjustment of the angle of the circular mirror 13 . After tightening the third bolt 10 , the clamping force between the two second clamping plates 8 is increased, thereby fixing the universal ball 9 .
[0032] A plurality of mounting holes 20 are formed on the bottom plate 1 .
[0033] The first bolt 4, the second bolt 6 and the third bolt 10 are all disc-shaped hand-tightened bolts.
[0034] The working principle of the utility model is:
[0035] The utility model is bolted to the automatic pressure-resistant device through the mounting holes 20 on the bottom plate 1, or is directly welded to the automatic pressure-resistant device. The utility model is in a folded state when not in use.
[0036] When in use, loosen the first bolt 4, at this time the clamping force of the two first clamping plates 2 on the rotating wheel 3 is reduced, and the connecting rod 5 is moved to rotate the rotating wheel 3 to adjust its angle. After adjustment, tighten the first bolt 4, at this time the first clamping tooth 14 of the first clamping plate 2 is engaged with the second clamping tooth 17 of the rotating wheel 3 to position the connecting rod 5.
[0037] Loosen the second bolt 6, and the connecting member 7 can slide on the connecting rod 5. Slide the connecting member 7 to a suitable position, and then tighten the second bolt 6 to position the connecting member 7.
[0038] Loosen the third bolt 10. At this time, the clamping force of the two second clamping plates 8 on the universal ball 9 is reduced. Move the support rod 11 to make the universal ball 9 rotate at the through hole 19, so as to adjust the angle of the circular mirror 13. The position and state of the stuck ball can be seen from the circular mirror 13. After adjustment, tighten the third bolt 10 to position the angle of the circular mirror 13.
[0039] After observing the stuck ball through the circular mirror 13 and removing it, loosen the first bolt 4, bend the connecting rod 5 to make the connecting rod 5 in a vertical state, then tighten the first bolt 4, loosen the third bolt 10 and bend the support rod 11 to fold it, thereby realizing the folding state of the utility model, thereby reducing the occupied space and preventing the operation of the equipment from being affected.
[0040] The above-described embodiments are merely descriptions of preferred implementations of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by ordinary persons in the art to the technical solution of the present invention shall fall within the scope of protection of the present invention.
[0041] The technology, shape and structure parts not described in detail in the present invention are all known technologies.
Claims
1. An automatic pressure-resistant equipment fault observation tool, characterized in that: It includes a base plate, two first clamps are welded on the base plate, one end of the two first clamps movably clamps a rotating wheel, the middle position of the two first clamps is bolted by a first bolt, a connecting rod is welded on the rotating wheel, a connecting piece is slidably bolted on the connecting rod by a second bolt, two second clamps are welded at one end of the connecting piece, one end of the two second clamps clamps a universal ball, the middle of the two second clamps are bolted by a third bolt, a support rod is welded on the universal ball, a round frame is welded at one end of the support rod, and a round mirror is embedded in the round frame.
2. The automatic pressure-resistant equipment fault observation tool according to claim 1 is characterized in that: One side of the end of the first clamping plate is provided with first clamping teeth distributed in a circular array, the two first clamping plates are provided with the first clamping teeth on one side facing each other, a nut is welded on the side of any one of the two first clamping plates, the first bolt passes through the two first clamping plates and is threadedly connected to the nut, and the first bolt bolts the two first clamping plates through the nut.
3. The automatic pressure-resistant equipment fault observation tool according to claim 2 is characterized in that: The rotating wheel is cylindrical, and pins are welded at the central positions of both ends of the rotating wheel. The pins pass through the first clamping plates at both ends of the rotating wheel. Second teeth distributed in a circular array are provided at both ends of the rotating wheel, and the first teeth are meshed with the second teeth.
4. The automatic pressure-resistant equipment fault observation tool according to claim 1, characterized in that: The connecting piece is C-shaped, and an arc-shaped groove is provided on the inner wall of one end of the connecting piece C-shaped, and the connecting rod is located in the groove. A nut is welded on the outer wall of the other end of the connecting piece C-shaped, and the second bolt is threaded with the nut and penetrates the connecting piece and then presses on the connecting rod.
5. The automatic pressure-resistant equipment fault observation tool according to claim 4 is characterized in that: The second clamping plate is welded to the outer wall of one end of the connecting piece with a groove, and through holes are provided on the two second clamping plates. The universal ball is clamped at the through holes of the two second clamping plates. The shapes of the through holes of the two second clamping plates match the shape of the universal ball. A nut is welded on the outer wall of any one of the two second clamping plates. The third bolt passes through the two second clamping plates and is threadedly connected to the nut. The third bolt bolts the two second clamping plates through the nut.
6. The automatic pressure-resistant equipment fault observation tool according to claim 1, characterized in that: The bottom plate is provided with a plurality of mounting holes.
7. The automatic pressure-resistant equipment fault observation tool according to claim 1, characterized in that: The first bolt, the second bolt and the third bolt are all disc-shaped hand-tightened bolts.