Dust removal system
By designing a multiple-cleaning dust removal system, using the intake pipe, outlet pipe and bristle structure, combined with a vacuum cleaner or blower device, the problem of reduced filtration efficiency and inconvenience in cleaning caused by dust accumulation in bag-type dust collector filter bags is solved, and efficient Dust cleaning and equipment maintenance.
Patent Information
- Application Number
- CN202420786609.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-15
AI Technical Summary
After a long time of use, the dust accumulation on the filter bag causes the filtration efficiency to be reduced and the cleaning is inconvenient, and the vibration cleaning effect of the vibration motor is not ideal.
A dust removal system is designed, including a dust removal box, ash bucket and filter bag, which improves the cleaning effect through multiple cleaning methods: first, use the intake pipe and the air outlet pipe to collect and discharge exhaust gas, and then use the second tube body with built-in bristles to adjust the filter bag. Scrub, and finally, it can be cleaned thoroughly with a vacuum cleaner or a blower device.
It effectively improves the cleaning effect of the filter bag, ensures the efficient operation of the dust removal system, simplifies the cleaning process, and improves the service life of the equipment.
Smart Images

Figure CN222266605U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal devices, in particular to a dust removal system. Background Art
[0002] The filter bag of the bag filter is made of textile filter cloth or non-textile felt. It uses the filtering effect of fiber fabric to filter the dust-containing gas. Therefore, it is suitable for capturing fine, dry, non-fibrous dust and is often used for the treatment of industrial waste gas.
[0003] However, after long-term use, a large amount of dust will be adsorbed on the filter bag, resulting in a decrease in the filtration efficiency of the filter bag. However, the bag dust collector equipment is large and inconvenient to clean, and the conventional vibration motor vibration cleaning has unsatisfactory cleaning effect.
[0004] Therefore, there is an urgent need for a dust removal system that can perform multiple cleanings and facilitate the cleaning of filter bags, which can effectively improve the cleaning effect. Utility Model Content
[0005] The utility model aims to provide a dust removal system which can perform multiple cleaning operations and is convenient for cleaning filter bags, thereby effectively improving the cleaning effect.
[0006] The utility model provides the following basic scheme: a dust removal system, comprising: a dust removal box, a ash hopper and a filter bag;
[0007] The bottom of the dust removal box is connected to the top of the ash hopper, the filter bag is vertically arranged inside the dust removal box, and the dust removal box is respectively provided with an air inlet duct and an air outlet duct;
[0008] A first through hole is formed on the top surface of the dust removal box, and a first tube body is arranged around the first through hole, and the first tube body is located on the top surface of the dust removal box;
[0009] The first tube body is sleeved with a second tube body, and the diameter of the second tube body is smaller than the diameter of the first tube body;
[0010] The tube body at the lower part of the second tube body extends into the dust removal box, and bristles are arranged on the peripheral side of the tube body at the lower part of the second tube body, one end of the bristles is fixedly connected to the peripheral surface of the second tube body, and the other end is in contact with the filter bag;
[0011] The top surface of the second tube body is fixedly connected with a third tube body, and the diameter of the third tube body is greater than the diameter of the first tube body. The third tube body is located above the first tube body, and the bottom surface of the third tube body is placed on the top surface of the first tube body;
[0012] A cover body is arranged on the top surface of the third tube body;
[0013] A second through hole is formed on the side circumference of the first tube body, and a third through hole is formed on the side circumference of the air outlet pipe; the second through hole and the third through hole are connected through the fourth tube body, and the fourth through hole is correspondingly formed on the second tube body.
[0014] Beneficial effects of the basic solution: The dust removal system is connected to the exhaust gas outlet through an air intake duct to collect and remove dust from the exhaust gas. Specifically, the exhaust gas enters the dust removal box through the air intake duct, large particles settle into the ash hopper and are collected, and small particles are adsorbed by the filter bag as the gas rises. The exhaust gas after the dust is adsorbed is discharged through the exhaust duct, thereby completing the dust removal.
[0015] As the use time increases, the dust on the filter bag increases, so multiple cleaning is set in this solution;
[0016] First, a first through hole is provided on the top surface of the dust removal box, and a first tube body is welded around the first through hole, and the first tube body is located on the top surface of the dust removal box; a second through hole is provided on the side circumference of the first tube body, and a third through hole is provided on the side circumference of the air outlet pipe; the second through hole and the third through hole are connected through a fourth tube body, and the fourth through hole is correspondingly provided on the second tube body, so that the cleaned exhaust gas passes through the fourth tube body and the first tube body into the dust removal box, and the exhaust gas cleans the filter bag and blows off a certain amount of dust, thereby completing the first cleaning;
[0017] Secondly, a second tube body is sleeved in the first tube body, and the diameter of the second tube body is smaller than that of the first tube body, and the second tube body can move in the first tube body; the tube body at the lower part of the second tube body extends into the dust removal box, and bristles are arranged on the peripheral side of the tube body at the lower part of the second tube body, one end of the bristles is fixedly connected to the peripheral surface of the second tube body, and the other end is in contact with the filter bag; a third tube body is fixedly connected to the top surface of the second tube body, and the diameter of the third tube body is larger than that of the first tube body, the third tube body is located above the first tube body, and the bottom surface of the third tube body is placed on the top surface of the first tube body, thereby preventing the second tube body from falling into the dust removal box; on the top surface of the dust removal box, the third tube body is pulled up and down to drive the second tube body to move up and down, so that the bristles clean the filter bag, sweep the dust on the filter bag, and drop it into the ash hopper, completing the second cleaning;
[0018] Finally, the cover on the top surface of the third tube body can be opened, and a dust removal device, such as a vacuum cleaner, a blower, or a water sprayer, etc., can be used to connect the dust removal port of the dust removal device to the dust removal pipe, and its diameter is smaller than the diameter of the second tube body. The third tube body and the second tube body are passed into the dust removal box to clean the inside of the dust removal box. By pulling the third tube body, the dust removal pipe can also move up and down, thereby performing a more comprehensive cleaning of the inside of the dust removal box and completing the third level of cleaning.
[0019] In summary, this solution can perform multiple cleanings, is easy to clean the filter bags, and can effectively improve the cleaning effect.
[0020] Furthermore, a solenoid valve is provided on the air outlet pipeline to control the opening and closing of the air outlet pipeline.
[0021] Beneficial effects: The solenoid valve is used to control the opening and closing of the air outlet pipe, thereby facilitating the control of the opening and closing of the first cleaning.
[0022] Furthermore, an L-shaped elbow is provided on the bottom surface of the second tube body.
[0023] Beneficial effect: An L-shaped elbow is provided on the bottom surface of the second tube body, which is convenient for changing the direction of the dust removal tube when it is inserted, so that it is aligned with the filter bag and the side wall, and then the third tube body is rotated and pulled up and down to clean the entire inner wall.
[0024] Furthermore, the bottom surface of the second tube body and the bottom surface of the filter bag are in the same plane.
[0025] Beneficial effect: the bristles at the lower part of the second tube body can brush more filter bags.
[0026] Furthermore, a protrusion is provided on the bottom surface of the third tube body in the vertical diameter direction of the fourth through hole.
[0027] Beneficial effect: The protrusion plays a positioning role, making it easy to restore the relative positions of the second through hole and the fourth through hole after the third tube body is rotated.
[0028] Furthermore, a filter screen is vertically arranged between the air inlet pipe and the filter bag.
[0029] Beneficial effect: The filter can filter out large particles of dust first, so that as much large particles of dust as possible fall into the ash hopper. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of an embodiment of a dust removal system of the utility model;
[0031] Figure 2 It is a partial cross-sectional view of an embodiment of a dust removal system of the utility model;
[0032] Figure 3 A schematic diagram of an L-shaped elbow in an embodiment of a dust removal system of the utility model;
[0033] Figure 4 for Figure 1 A large picture is posted in the middle. DETAILED DESCRIPTION
[0034] The following is further described in detail through specific implementation methods:
[0035] The marks in the drawings of the specification include: dust removal box 1, ash hopper 2, filter bag 3, baffle 4, air inlet duct 5, air outlet duct 6, filter screen 7, first tube body 8, second tube body 9, bristles 10, L-shaped elbow 11, third tube body 12, cover body 13, protrusion 14, and solenoid valve 15.
[0036] In the description of this application, unless otherwise clearly specified and limited, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance; unless otherwise specified or explained, the term "plurality" refers to two or more; the terms "connected" and "fixed" should be understood in a broad sense, for example, "connected" can be a fixed connection, a detachable connection, an integral connection, or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0037] In the description of this specification, it should be understood that the directional words such as "upper", "lower", "left", and "right" described in the embodiments of the present application are described at the angles shown in the accompanying drawings and should not be understood as limitations on the embodiments of the present application. In addition, in the context, it should also be understood that when it is mentioned that an element is connected to the "upper", "lower", "left", or "right" of another element, it can not only be directly connected to the "upper", "lower", "left", or "right" of another element, but can also be indirectly connected to the "upper", "lower", "left", or "right" of another element through an intermediate element.
[0038] The embodiment is basically as shown in the attached Figure 1 As shown: a dust removal system, comprising: a dust removal box 1, a ash hopper 2 and a filter bag 3;
[0039] The bottom of the dust box 1 is connected to the top of the ash hopper 2. The bottom of the ash hopper 2 is provided with an ash outlet. A hinged baffle 4 is provided at the ash outlet. A lock is provided on the baffle 4 so that the baffle 4 covers the ash outlet. The ash outlet can be opened by opening the lock and rotating the baffle 4. Generally, the ash outlet is in a normally closed state.
[0040] like Figure 2 As shown, the filter bag 3 is vertically arranged inside the dust removal box 1, with its top surface fixedly connected to the top surface inside the dust removal box 1 and its bottom surface suspended in the air;
[0041] The dust removal box 1 is provided with an air inlet duct 5 and an air outlet duct 6; specifically, the air inlet duct 5 and the air outlet duct 6 are welded to the air inlet and the air outlet of the dust removal box 1 respectively;
[0042] A filter screen 7 is vertically welded between the air inlet duct 5 and the filter bag 3. The filter screen 7 can filter out large particles of dust first, so that as much large particles of dust as possible fall into the ash hopper 2;
[0043] A first through hole is opened on the top surface of the dust removal box 1, and a first tube body 8 is welded around the first through hole. The first tube body 8 is located on the top surface of the dust removal box 1;
[0044] The first tube body 8 is sleeved with the second tube body 9, and the diameter of the second tube body 9 is smaller than the first tube body 8, and the second tube body 9 can move in the first tube body 8;
[0045] The lower part of the second tube body 9 extends into the dust removal box 1. In this embodiment, the length of the second tube body 9 is the sum of the length of the first tube body 8 and the length of the filter bag 3.
[0046] The second tube body 9 is provided with bristles 10 on the side surface of the lower tube body, one end of the bristles 10 is fixedly connected to the outer peripheral surface of the second tube body 9, and the other end is in contact with the filter bag 3; in other embodiments, the bottom surface of the second tube body 9 is provided with an L-shaped elbow 11, such as Figure 3 As shown, when the dust removal pipe is inserted, its direction is changed to align with the filter bag 3 and the side wall, and then the third tube body 12 is rotated and pulled up and down so that it can clean the entire inner wall;
[0047] The top surface of the second tube body 9 is fixedly connected with the third tube body 12. In this embodiment, welding is adopted, and the diameter of the third tube body 12 is larger than the diameter of the first tube body 8. The third tube body 12 is located above the first tube body 8, and the bottom surface of the third tube body 12 is placed on the top surface of the first tube body 8. In other embodiments, a first rubber ring is sleeved on the top surface of the first tube body 8, and an annular groove is provided on the first rubber ring. A second rubber ring matching the annular groove is provided on the bottom surface of the third tube body 12, so that when the bottom surface of the third tube body 12 is placed on the top surface of the first tube body 8, the second rubber ring is stuck in the annular groove, and is tightly connected to prevent dust from flying out;
[0048] A cover body 13 is disposed on the top surface of the third tube body 12;
[0049] In this embodiment, the bottom surface of the second tube body 9 and the filter bag 3 are in the same plane, and the bristles 10 are arranged on the peripheral side surface of the bottom surface of the second tube body 9;
[0050] A second through hole is formed on the side surface of the first tube body 8, and a third through hole is formed on the side surface of the air outlet pipe 6;
[0051] The second through hole and the third through hole are connected via a fourth tube body;
[0052] A protrusion 14 is provided on the bottom surface of the third tube body 12 in the vertical diameter direction of the fourth through hole. Figure 4 As shown, it plays a positioning role, so that after the third tube body 12 is rotated, the relative positions of the second through hole and the fourth through hole are restored, that is, the protrusion 14 is rotated to the fourth tube body.
[0053] The air outlet pipeline is provided with a solenoid valve 15 for controlling the opening and closing of the air outlet pipeline 6, such as ZCS-150.
[0054] The specific implementation process is as follows: the dust removal system is connected to the exhaust gas outlet through the air intake pipe 5 to collect and remove dust from the exhaust gas. Specifically, the exhaust gas enters the dust removal box 1 through the air intake pipe 5, large particles settle into the ash hopper 2 and are collected, and small particles are adsorbed by the filter bag 3 as the gas rises. The exhaust gas after the dust is adsorbed is discharged through the exhaust pipe 6, thereby completing the dust removal.
[0055] As the use time increases, more and more dust accumulates on the filter bag 3, so multiple cleaning is set in this solution;
[0056] First, a first through hole is provided on the top surface of the dust removal box 1, and a first tube body 8 is welded around the first through hole, and the first tube body 8 is located on the top surface of the dust removal box 1; a second through hole is provided on the side circumference of the first tube body 8, and a third through hole is provided on the side circumference of the outlet pipe 6; the second through hole and the third through hole are connected through a fourth tube body, and a fourth through hole is correspondingly provided on the second tube body 9, so that the cleaned exhaust gas passes through the fourth tube body and the first tube body 8 into the dust removal box 1, and the exhaust gas cleans the filter bag 3 and blows off a certain amount of dust, thereby completing the first cleaning;
[0057] Secondly, a second tube body 9 is sleeved in the first tube body 8, and the diameter of the second tube body 9 is smaller than that of the first tube body 8, and the second tube body 9 can move in the first tube body 8; the tube body at the lower part of the second tube body 9 extends into the dust removal box 1, and a brush 10 is arranged on the peripheral side of the lower tube body of the second tube body 9, one end of the brush 10 is fixedly connected to the outer peripheral surface of the second tube body 9, and the other end is in contact with the filter bag 3; a third tube body 12 is fixedly connected to the top surface of the second tube body 9, and the diameter of the third tube body 12 is larger than that of the first tube body 8, the third tube body 12 is located above the first tube body 8, and the bottom surface of the third tube body 12 is placed on the top surface of the first tube body 8, thereby preventing the second tube body 9 from falling into the dust removal box 1; on the top surface of the dust removal box 1, the third tube body 12 is pulled up and down to drive the second tube body 9 to move up and down, so that the brush 10 cleans the filter bag 3, sweeps the dust on the filter bag 3, and falls into the ash hopper 2, completing the second cleaning;
[0058] Finally, the cover body 13 on the top surface of the third tube body 12 can be opened, and a dust removal device, such as a vacuum cleaner, a blowing device, or a water spraying device, etc., can be used to connect the dust removal port of the dust removal device to the dust removal pipe, and its diameter is smaller than the diameter of the second tube body 9. The dust removal box 1 is passed through the third tube body 12 and the second tube body 9 to clean the inside of the dust removal box 1. By pulling the third tube body 12, the dust removal pipe can also move up and down, thereby performing a more comprehensive cleaning of the inside of the dust removal box 1 and completing the third cleaning.
[0059] The above is only an embodiment of the utility model. The common sense such as the known specific structure and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field know all the common technical knowledge in the technical field of the utility model before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement this scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, which will not affect the effect of the implementation of the utility model and the practicality of the patent. The protection scope required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to explain the content of the claims.
Claims
1. A dust removal system, comprising: A dust collecting box, an ash hopper and a filter bag; the bottom of the dust collecting box is connected with the top of the ash hopper, the filter bag is vertically arranged inside the dust collecting box, and the dust collecting box is respectively provided with an air inlet duct and an air outlet duct, characterized in that: a first through hole is opened on the top surface of the dust collecting box, and a first tube body is arranged around the first through hole, and the first tube body is located on the top surface of the dust collecting box; The first tube body is sleeved with a second tube body, and the diameter of the second tube body is smaller than the diameter of the first tube body; The tube body at the lower part of the second tube body extends into the dust removal box, and bristles are arranged on the peripheral side of the tube body at the lower part of the second tube body, one end of the bristles is fixedly connected to the peripheral surface of the second tube body, and the other end is in contact with the filter bag; The top surface of the second tube body is fixedly connected with a third tube body, and the diameter of the third tube body is greater than the diameter of the first tube body. The third tube body is located above the first tube body, and the bottom surface of the third tube body is placed on the top surface of the first tube body; A cover body is arranged on the top surface of the third tube body; A second through hole is formed on the side circumference of the first tube body, and a third through hole is formed on the side circumference of the air outlet pipe; the second through hole and the third through hole are connected through the fourth tube body, and the fourth through hole is correspondingly formed on the second tube body.
2. The dust removal system according to claim 1, characterized in that: The air outlet pipeline is provided with a solenoid valve for controlling the opening and closing of the air outlet pipeline.
3. The dust removal system according to claim 1, characterized in that: An L-shaped elbow is arranged on the bottom surface of the second tube body.
4. The dust removal system according to claim 1, characterized in that: The bottom surface of the second tube body and the bottom surface of the filter bag are in the same plane.
5. The dust removal system according to claim 1, characterized in that: A protrusion is provided on the bottom surface of the third tube body in the vertical diameter direction of the fourth through hole.
6. The dust removal system according to claim 1, characterized in that: A filter screen is vertically arranged between the air inlet pipe and the filter bag.
