Emulsified asphalt mixing tank for asphalt production
By designing an emulsified asphalt batching tank that drives the hopper lifting and flipsing in asphalt production, the problem of insufficient stirring in the prior art is solved, the full mixing and efficient production of asphalt is achieved, and the production efficiency and convenience are improved. .
Patent Information
- Application Number
- CN202420991019.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-09
AI Technical Summary
During the existing asphalt production process, the composition tank has a simple structure and insufficient mixing leads to the asphalt not meeting the standards, making it difficult to achieve efficient emulsification.
An emulsified asphalt batching tank including a base rack, a feed rack and a tank body is designed. The hopper is driven by power components to lift and flip the hopper, the flip component is misaligned, and the flip component is fully stirred in combination with the motor and the transmission gear, and the aerial setting is made. The material port is easy to use for feeding carts.
It realizes full mixing and efficient production of asphalt ingredients, simplifies the feeding and discharge process, and improves the flowability and convenience of use of asphalt.
Smart Images
Figure CN222266788U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt production, in particular to an emulsified asphalt batching tank for asphalt production. Background Art
[0002] Emulsified asphalt is a liquid asphalt that is generated by the action of asphalt and emulsifier under certain processes, which is oil-in-water or water-in-oil (which one depends on the type of emulsifier). Emulsified asphalt is road asphalt that is usually used at high temperatures. It is diffused into water and liquefied through mechanical stirring and chemical stabilization (emulsification) to become a road construction material with very low viscosity and good fluidity at room temperature. It can be used at room temperature and can also be used with cold and wet stones.
[0003] Asphalt needs to be emulsified during the production process. The existing batching tank has a simple structure, which makes it extremely inconvenient to add materials. The stirring structure is single, and insufficient stirring causes the asphalt to fail to meet the standards. Utility Model Content
[0004] In order to solve the above technical problems, the utility model proposes the following technical solutions:
[0005] An emulsified asphalt batching tank for asphalt production comprises a base frame, a loading rack and a tank body, wherein the loading rack is tiltedly arranged at one side of the base frame, a hopper is transmission-connected to the loading rack, a power assembly 1 is connected to the loading rack, and the power assembly 1 is connected to the hopper to provide power to the hopper to realize lifting and loading; the tank body is arranged on the top of the base frame, a feeding port is arranged on the rear side of the tank body to facilitate loading of the hopper, a flipping assembly is arranged in the tank body, and a power assembly 2 for driving the flipping assembly to move is connected to the base frame; at least two flipping assemblies are arranged, and the flipping assembly comprises a shaft rod, a flipping tooth is arranged on the outer wall of the shaft rod, and a flipping plate is connected to the end of the flipping tooth.
[0006] Furthermore, the turning teeth on the two turning assemblies are staggered.
[0007] Furthermore, a discharge port is arranged at the bottom of the tank body, and a pressure plate for sealing the discharge port is hingedly connected to the tank body, and the opening and closing of the pressure plate is controlled by a crank.
[0008] Furthermore, the power component 1 includes a motor 1, an output end of the motor 1 is coaxially connected to a winding drum, the hopper is connected to a power rope via a draw hook, and the other end of the power rope is wound on the winding drum.
[0009] Furthermore, the power assembly 2 includes a motor 2, one end of a shaft rod passes through a tank body and is coaxially connected to a transmission gear, and the motor 2 drives the transmission gear to rotate through a reducer.
[0010] Furthermore, the tank body is suspended by a base frame.
[0011] Compared with the prior art, the utility model has the following beneficial effects: the device mechanically drives the hopper to rise and fall through power component 1 to facilitate loading; the flipping component is arranged in the tank body and is driven to flip through power component 2; two groups of flipping components are staggered, which can make the asphalt ingredients flipped and mixed more fully; the tank body is arranged overhead and the discharge port is arranged at the bottom of the tank body, which is convenient for placing a material receiving cart under the discharge port. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0013] Figure 1 This is a left side structural diagram of the utility model;
[0014] Figure 2 This is a diagram showing the partial mechanism of the utility model from the right side;
[0015] Figure 3 It is a diagram showing the connection structure between the tank body and the flip assembly;
[0016] Reference numerals:
[0017] Base frame 1, loading rack 2, tank body 3, hopper 4, power component 1 5, motor 1 51, winding drum 52, flipping component 6, shaft 61, flipping teeth 62, flipping plate 63, power component 2 7, motor 2 71, transmission gear 72, reducer 73, discharge port 8, pressing plate 9, crank 10. DETAILED DESCRIPTION
[0018] The present invention is further described below in conjunction with specific implementation cases and drawings. In the description, the terms used to indicate orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. "First" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. "Multiple" means two or more, unless otherwise clearly and specifically defined.
[0019] See also Figure 1-Figure 3As shown, the present embodiment provides an emulsified asphalt batching tank for asphalt production, comprising a base frame 1, a loading rack 2 and a tank body 3, wherein the loading rack 2 is tiltedly arranged on one side of the base frame 1, and a hopper 4 is transmission-connected to the loading rack 2, and the loading rack 2 is connected to a power component 1 5, and the power component 1 5 is connected to the hopper 4 to provide power thereto to realize lifting and loading; the tank body 3 is arranged on the top of the base frame 1, and a feeding port is arranged on the rear side of the tank body 3 to facilitate loading of the hopper 4, a flipping component 6 is arranged in the tank body 3, and the base frame 1 is connected to a power component 2 7 for driving the flipping component 6 to move; the flipping component 6 is provided with at least two, and the flipping component 6 includes a shaft rod 61, and a flipping tooth 62 is arranged on the outer wall of the shaft rod 61, and a flipping plate 63 is connected to the end of the flipping tooth 62.
[0020] Another embodiment of the utility model is an emulsified asphalt batching tank for asphalt production, wherein the turning teeth 62 on the two turning assemblies 6 are staggered.
[0021] Another embodiment of the utility model is an emulsified asphalt batching tank for asphalt production, wherein a discharge port 8 is provided at the bottom of the tank body 3 , and a pressure plate 9 is hingedly connected to the tank body 3 to seal the discharge port 8 , and the pressure plate 9 is controlled to open and close by a crank 10 .
[0022] Another embodiment of the utility model is an emulsified asphalt batching tank for asphalt production, wherein the power component 5 includes a motor 51, the output end of the motor 51 is coaxially connected to a winding drum 52, the hopper 4 is connected to a power rope through a hook, and the other end of the power rope is wound on the winding drum 52.
[0023] Another embodiment of the utility model is an emulsified asphalt batching tank for asphalt production, wherein the power assembly 2 7 includes a motor 2 71, one end of the shaft 61 passes through the tank body 3 and is coaxially connected to a transmission gear 72, and the motor 2 71 drives the transmission gear 72 to rotate through a reducer 73.
[0024] Another embodiment of the utility model is an emulsified asphalt batching tank for asphalt production, wherein the tank body 3 is suspended by a base frame 1.
[0025] Working principle: asphalt ingredients are placed in the hopper 4, and the motor 1 51 in the power component 1 5 is started to drive the winding drum 52 to rotate the winding power rope groove, thereby pulling the hopper 4 to slide and rise on the loading rack 2. When the hopper 4 rises and is above the feed port, the hopper 4 is opened to add the asphalt ingredients into the tank body 3, and the power component 2 7 is started. The motor 2 71 drives the flipping component 6 to rotate through the reducer 73 and the transmission gear 72. The flipping teeth 62 and the flipping plates 63 set in the flipping component 6 flip the asphalt in the tank body 3. The flipping component 6 is provided with two groups, and the flipping plates are staggered. When rotating, the asphalt ingredients can be flipped and mixed more fully, thereby improving the reasonable rate of asphalt production. After the mixing is completed, the pressing plate 9 is rotated by the crank 10, and the discharge port 8 is opened to discharge the emulsified asphalt. The tank body 3 is overhead through the base frame 1, which is convenient for placing a material receiving cart under the discharge port 8 of the tank body 3.
[0026] In summary: the device uses power component 1 to mechanically drive the hopper to rise and fall for easy loading; the flipping component is arranged in the tank body and is driven to flip by power component 2; two groups of flipping components are staggered to ensure more complete flipping and mixing of the asphalt ingredients; the tank body is overhead and the discharge port is arranged at the bottom of the tank body, which is convenient for placing a material receiving cart below the discharge port.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. An emulsified asphalt batching tank for asphalt production, comprising a base frame (1), a loading rack (2) and a tank body (3), characterized in that: The loading rack (2) is tiltedly arranged on one side of the base frame (1); a hopper (4) is transmission-connected to the loading rack (2); a power assembly (5) is connected to the loading rack (2); the power assembly (5) is connected to the hopper (4) to provide power to the hopper (4) to realize lifting and loading; the tank body (3) is arranged on the top of the base frame (1); a feeding port for facilitating the loading of the hopper (4) is arranged on the rear side of the tank body (3); a turning assembly (6) is arranged in the tank body (3); the base frame (1) is connected to a power assembly (7) for driving the turning assembly (6) to move; at least two turning assemblies (6) are provided, and the turning assembly (6) includes a shaft rod (61); a turning tooth (62) is arranged on the outer wall of the shaft rod (61); and a turning plate (63) is connected to the end of the turning tooth (62).
2. The emulsified asphalt batching tank for asphalt production according to claim 1, characterized in that: The material turning teeth (62) on the two turning assemblies (6) are arranged in a staggered manner.
3. The emulsified asphalt batching tank for asphalt production according to claim 1, characterized in that: The bottom of the tank body (3) is provided with a discharge port (8), and the tank body (3) is hinged with a pressure plate (9) for sealing the discharge port (8), and the opening and closing of the pressure plate (9) is controlled by a crank (10).
4. The emulsified asphalt batching tank for asphalt production according to claim 1, characterized in that: The power assembly 1 (5) comprises a motor 1 (51), the output end of the motor 1 (51) is coaxially connected to a winding drum (52), the hopper (4) is connected to a power rope via a draw hook, and the other end of the power rope is wound on the winding drum (52).
5. The emulsified asphalt batching tank for asphalt production according to claim 1, characterized in that: The power assembly 2 (7) comprises a motor 2 (71), one end of the shaft (61) passes through the tank body (3) and is coaxially connected with a transmission gear (72), and the motor 2 (71) drives the transmission gear (72) to rotate through a reducer (73).
6. The emulsified asphalt batching tank for asphalt production according to claim 1, characterized in that: The tank body (3) is suspended in the air via the base frame (1).