Automatic forming equipment for fertilizer particles
The automatic fertilizer granule forming device addresses inefficiencies in existing equipment by using a motor-driven transmission system to uniformly cut raw materials into granules, enhancing production efficiency and uniformity, suitable for large-scale agricultural applications.
Patent Information
- Application Number
- CN202421080212.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-17
AI Technical Summary
Existing fertilizer granulation equipment is inefficient, slow, and produces uneven particles, which affects large-scale production and crop growth.
An automatic fertilizer granule forming device with an extrusion barrel, hopper, extrusion die, and a system of rotating shafts and cross slitting knives to uniformly cut raw materials into granules, utilizing a motor-driven transmission mechanism for high automation and fast granulation.
The device achieves high production efficiency, uniform granules, and easy maintenance, meeting the needs of large-scale production and improving agricultural productivity.
Smart Images
Figure CN222267053U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer particle forming and processing, in particular to automatic fertilizer particle forming equipment. Background Art
[0002] Fertilizer is a substance used to provide the nutrients required for plant growth. By applying fertilizer, the fertility of the soil can be increased and the growth and development of plants can be promoted. Fertilizer usually contains the main nutrients required by plants, including nitrogen, phosphorus, potassium, etc., as well as some trace elements such as iron, zinc, molybdenum, etc. According to the needs of different plants and the conditions of the soil, choosing the right fertilizer can improve the yield and quality of crops.
[0003] The existing patent application number is 202121136376.7, and the publication number is CN214716445U. The Chinese patent is a fertilizer granule forming equipment, which belongs to the field of mechanical technology. It solves the problem of low efficiency of existing equipment. The fertilizer granule forming equipment includes at least one row of horizontally arranged forming units; the forming unit includes two horizontally arranged parallel plates, the outer surface of the plate is a circumferential surface, and the axis of the plate is horizontally arranged, a channel is formed between the two plates, and the minimum width of the channel is greater than 0 but less than or equal to 1 mm, and a circle of grooves uniformly distributed along the circumference of the plate is provided on the outer surface of the plate, and the inner wall of the groove is a hemispherical surface; the row of plates distributed along the arrangement direction of the forming unit is connected by a shaft, and the shaft is coaxially arranged with the corresponding plate, and each shaft is driven to rotate by a motor; in the same forming unit, the two plates rotate in opposite directions, and the grooves on the two plates are aligned one by one at the minimum width of the channel. The fertilizer granule forming equipment is highly efficient.
[0004] In combination with the above scheme, there are the following problems. In the process of agricultural production, the granulation process of fertilizer is a crucial link. However, many current molding equipment has some problems, which makes the fertilizer granulation process not simple enough and cannot be carried out quickly and efficiently. The granulation speed of the equipment is slow and cannot meet the needs of large-scale production. There is a problem of uneven particles. These problems not only affect the appearance and use effect of the fertilizer, but may also have a negative impact on the growth of crops.
[0005] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop an automatic fertilizer granule forming device. Utility Model Content
[0006] The utility model aims to provide an automatic fertilizer granule forming device to solve the problems raised in the above background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A technical solution for automatic fertilizer granule forming equipment includes a frame, an extrusion barrel is arranged on the frame, a hopper is installed on the extrusion barrel, and the hopper is connected to the extrusion barrel, an extrusion die is arranged at the output end of the extrusion barrel, a plurality of extrusion channels are arranged on the extrusion die, a forming granulation component is arranged outside the extrusion die, the forming granulation component includes a slitting motor, the slitting motor is connected to the extrusion die through a fixed column, a cross slitting knife is connected to the output end of the slitting motor, and the cross slitting knife is in close contact with the extrusion channel.
[0009] As a preferred technical solution, a motor is installed on the frame, a main sprocket is provided at the output end of the motor, a secondary sprocket is provided above the main sprocket, a rotating shaft is installed in the shaft hole of the secondary sprocket, the rotating shaft passes through the extrusion barrel and extends inwardly, and the main sprocket and the secondary sprocket are connected by a chain.
[0010] As a preferred technical solution, a spiral pusher is installed outside the rotating shaft in the extrusion barrel, and the outer wall of the spiral pusher is in contact with the inner wall of the extrusion barrel.
[0011] As a preferred technical solution, the extrusion barrel and the frame are connected via a support seat, and the support seat is assembled and fixed by bolts.
[0012] As a preferred technical solution, a plurality of legs are arranged at the bottom of the frame, and the plurality of legs are distributed at the corners of the frame.
[0013] As a preferred technical solution, the rotating shaft is connected to the extrusion barrel via a bearing.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model is an automatic fertilizer granule forming device. The extrusion barrel and hopper are capable of conveying raw materials into the extrusion mold. The raw materials are pushed into the extrusion channel by the rotation of the rotating shaft and the action of the spiral pusher. Then, the cross slitting knife is driven by the rotation of the slitting motor to cut the raw materials in the extrusion channel, thereby obtaining uniform fertilizer granules. In addition, the utility model also realizes the rotation of the rotating shaft by setting a transmission mechanism such as a motor, a main sprocket, a secondary sprocket and a chain, thereby realizing the pushing and cutting of the raw materials. This solution has the advantages of high degree of automation, fast granulation speed, uniform particles, and high production efficiency. It can effectively solve the problems existing in the prior art, meet the needs of large-scale production, and improve agricultural production efficiency and quality. At the same time, the equipment also has the characteristics of simple structure, convenient operation, easy maintenance, etc., and is easy to promote and apply. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of an automatic fertilizer granule forming device;
[0017] Figure 2 The present invention is a schematic diagram of the structure of a forming and granulating component of an automatic fertilizer granule forming device.
[0018] In the accompanying drawings, the following are numerals: 11, frame; 12, support leg; 13, support seat; 21, motor; 22, main sprocket; 23, secondary sprocket; 24, extrusion barrel; 25, rotating shaft; 26, chain; 27, screw pusher; 28, extrusion die; 29, slitting motor; 30, cross slitting knife; 31, fixed column; 32, hopper. DETAILED DESCRIPTION
[0019] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by illustrating examples of the present invention.
[0020] like Figure 1 , Figure 2 As shown, the utility model provides a technical solution for automatic fertilizer granule forming equipment: comprising a frame 11, a plurality of legs 12 are arranged at the bottom of the frame 11, the plurality of legs 12 are distributed at the corners of the frame 11, an extrusion barrel 24 is arranged on the frame 11, the extrusion barrel 24 is connected to the frame 11 through a support seat 13, and the support seat 13 is assembled and fixed by bolts, a hopper 32 is installed on the extrusion barrel 24, and the hopper 32 is connected to the extrusion barrel 24, an extrusion die 28 is arranged at the output end of the extrusion barrel 24, a plurality of extrusion channels are arranged on the extrusion die 28, a forming granulation component is arranged on the outer side of the extrusion die 28, and the forming granulation component includes a cutting motor 29, and the cutting motor 29 It is connected to the extrusion die 28 through a fixed column 31, and a cross slitting knife 30 is connected to the output end of the slitting motor 29. The cross slitting knife 30 is in close contact with the extrusion channel. A motor 21 is installed on the frame 11. A main sprocket 22 is provided at the output end of the motor 21, and a secondary sprocket 23 is provided above the main sprocket 22. A rotating shaft 25 is installed in the shaft hole of the secondary sprocket 23. The rotating shaft 25 is connected to the extrusion barrel 24 through a bearing. The rotating shaft 25 penetrates the extrusion barrel 24 and extends inwardly. The main sprocket 22 and the secondary sprocket 23 are connected by a chain 26. A spiral pusher 27 is installed outside the rotating shaft 25 located in the extrusion barrel 24, and the outer wall of the spiral pusher 27 is in contact with the inner wall of the extrusion barrel 24.
[0021] According to the above scheme, in this embodiment, when in use, the raw material is poured into the hopper 32, and the raw material enters the extrusion barrel 24 through the hopper 32. The motor 21 drives the main sprocket 22 to rotate, and drives the secondary sprocket 23 to rotate through the chain 26. The secondary sprocket 23 drives the rotating shaft 25 to rotate, and the rotating shaft 25 drives the spiral pusher 27 to rotate. The spiral pusher 27 pushes the raw material into the extrusion channel. When the raw material reaches the outlet of the extrusion die 28, the slitting motor 29 drives the cross slitting knife 30 to rotate, and the cross slitting knife 30 cuts the raw material in the extrusion channel to obtain uniform fertilizer particles. The equipment has a high degree of automation, a fast granulation speed, uniform particles, and high production efficiency. It can meet the needs of large-scale production and improve agricultural production efficiency and quality. At the same time, the equipment has a simple structure, convenient operation, easy maintenance, and is easy to promote and apply.
[0022] In summary, the automatic fertilizer granule forming equipment of the utility model has the advantages of high degree of automation, fast granulation speed, uniform granules, high production efficiency, etc. It can solve the problems existing in the prior art, meet the needs of large-scale production, and improve agricultural production efficiency and quality. At the same time, the equipment also has the characteristics of simple structure, convenient operation, easy maintenance, etc., and is easy to promote and apply. In practical applications, the equipment can be further optimized and improved according to specific needs to improve the performance and adaptability of the equipment. .
[0023] The working principle and use process of the utility model: After the various components of the solution are assembled in sequence, all the working steps can be completed according to the above implementation methods in sequence according to actual needs.
[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
[0025] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0026] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0027] According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the present invention to specific embodiments. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can make good use of the present invention and the modified use based on the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A fertilizer granule automatic forming device, characterized in that: The invention comprises a frame (11), wherein an extrusion barrel (24) is arranged on the frame (11), a hopper (32) is installed on the extrusion barrel (24), and the hopper (32) is communicated with the extrusion barrel (24), an extrusion die (28) is arranged at the output end of the extrusion barrel (24), a plurality of extrusion channels are arranged on the extrusion die (28), a forming granulation component is arranged outside the extrusion die (28), and the forming granulation component comprises a slitting motor (29), the slitting motor (29) and the extrusion die (28) are connected via a fixing column (31), a cross slitting knife (30) is connected to the output end of the slitting motor (29), and the cross slitting knife (30) is in close contact with the extrusion channel.
2. The automatic fertilizer granule forming device according to claim 1, characterized in that: A motor (21) is mounted on the frame (11), a main sprocket (22) is arranged at the output end of the motor (21), a secondary sprocket (23) is arranged above the main sprocket (22), a rotating shaft (25) is mounted in the shaft hole of the secondary sprocket (23), the rotating shaft (25) passes through the extrusion barrel (24) and extends inwardly, and the main sprocket (22) and the secondary sprocket (23) are connected via a chain (26).
3. The automatic fertilizer granule forming device according to claim 2, characterized in that: A screw pusher (27) is installed outside the rotating shaft (25) located in the extrusion barrel (24), and the outer wall of the screw pusher (27) is in contact with the inner wall of the extrusion barrel (24).
4. The automatic fertilizer granule forming device according to claim 3 is characterized in that: The extruding cylinder (24) is connected to the frame (11) via a support seat (13), and the support seat (13) is assembled and fixed by bolts.
5. The automatic fertilizer granule forming device according to claim 4, characterized in that: A plurality of legs (12) are arranged at the bottom of the frame (11), and the plurality of legs (12) are distributed at the corners of the frame (11).
6. The automatic fertilizer granule forming device according to claim 2, characterized in that: The rotating shaft (25) is connected to the extrusion cylinder (24) via a bearing.