Rolling mill for metal processing

The rolling mill addresses winding roller obstructions and uneven thickness issues by employing a hydraulic cylinder and motor-driven assemblies for precise thickness control and easy roller replacement, ensuring even metal blank processing and improved quality.

CN222268222UActive Publication Date: 2024-12-31SHANGHAI HAOZHENG MECHANICAL & ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202322612536.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-09-25
Publication Date
2024-12-31
Estimated Expiration
2033-09-25

AI Technical Summary

Technical Problem

Existing rolling mills face issues with obstruction of winding rollers, difficulty in replacing materials post-winding, and uneven thickness control, affecting the quality of metal blanks during processing.

Method used

A rolling mill design featuring a workbench with a first and second extrusion assembly, a hydraulic cylinder for height adjustment, a winding roller with a limiting assembly, and a driving assembly to facilitate even flattening and easy replacement of metal blanks, utilizing multiple pressure rollers and a motor-driven rotating shaft for thickness control.

Benefits of technology

Enables even flattening of metal blanks, improves processing quality by avoiding unevenness, simplifies roller replacement, and enhances operational efficiency by automating thickness adjustment and reducing manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal processing, in particular to a rolling mill for metal processing. The utility model relates to a rolling mill which mainly aims at solving the problems that when an existing rolling mill is used for machining metal, due to the fact that the position of a winding roller is prone to being obstructed by other parts, materials are difficult to replace after being wound, the uniformity of the thickness of the metal blanks is not easy to control, the metal blanks are uneven in the machining process, and the quality is affected. According to the technical scheme, the device comprises a workbench and a controller, a first extrusion assembly is installed at the top of the workbench, a second extrusion assembly is arranged above the first extrusion assembly, and the second extrusion assembly and the first extrusion assembly are the same in structure. According to the metal blank machining device, machining of metal blanks is achieved, the purpose of controlling the machining thickness of the metal blanks is achieved, the flatness of the metal blanks is kept, meanwhile, the problem that a winding roller is not convenient to replace is solved, and follow-up work is prevented from being hindered.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal processing, in particular to a rolling mill for metal processing. Background Art

[0002] A common equipment used in metal processing is a rolling mill. A rolling mill is a device used to change the shape and size of a metal billet by squeezing and deforming it. A rolling mill consists of one or more pairs of rollers, which are usually made of solid metal billets such as steel or iron. The metal billet is fed between the rollers of the rolling mill, and the squeezing and rolling action of the rollers gradually flattens, elongates, or changes the cross-sectional shape of the billet.

[0003] However, when the existing rolling mill is processing metal, the position of the winding roller is easily obstructed by other components, making it difficult to replace the material after the winding is completed, and it is not conducive to controlling the uniformity of the thickness of the metal blank, resulting in the metal blank being uneven during the processing, affecting the quality. In view of this, we propose a rolling mill for metal processing. Utility Model Content

[0004] The utility model aims to provide a rolling mill for metal processing in view of the problems existing in the background technology.

[0005] The technical solution of the utility model is as follows: a rolling mill for metal processing, comprising a workbench and a controller, a first extrusion assembly is installed on the top of the workbench, a second extrusion assembly is arranged above the first extrusion assembly, the second extrusion assembly has the same structure as the first extrusion assembly, a guard is installed on the top of the workbench, a hydraulic cylinder for adjusting the height of the second extrusion assembly is installed on the top of the guard, a protection assembly is installed on the top of the workbench, a winding roller for winding metal blanks is arranged above the protection assembly, a driving assembly for driving the winding roller to rotate is arranged at the front-facing position of the protection assembly, and a limiting assembly for limiting the winding roller is arranged at the back of the protection assembly.

[0006] Preferably, the second extrusion assembly comprises an auxiliary shell, and first bearing seats are symmetrically arranged on the inner surface wall of the auxiliary shell, and a pressure roller is arranged between every two of the first bearing seats.

[0007] Preferably, the limiting assembly includes a first vertical plate, a first threaded hole is formed on the first vertical plate, a first threaded rod is arranged in the first threaded hole, one end of the first threaded rod is connected to a second bearing seat, and a first positioning frame is connected to the bottom of the second bearing seat.

[0008] Preferably, the protection component includes a support, a buffer is installed on the top of the support, and rotation cavities are symmetrically opened on the support, a second threaded rod is arranged in one of the rotation cavities, and a guide rod is installed in the other rotation cavity.

[0009] Preferably, a second threaded hole and a sliding hole are formed on the first vertical plate, one end of the second threaded rod passes through the second threaded hole, and one end of the guide rod passes through the sliding hole.

[0010] Preferably, the driving assembly comprises a second vertical plate, a motor is mounted on the second vertical plate facing the wall, an output end of the motor is connected to a rotating shaft, and one end of the rotating shaft is connected to a second positioning frame.

[0011] Preferably, a cross groove is symmetrically provided at the end of the winding roller, and the first positioning frame and the second positioning frame are both in a cross shape.

[0012] Compared with the prior art, the utility model has the following beneficial technical effects:

[0013] The utility model positions the metal blank by means of a winding roller, starts a motor to drive the rotating shaft to drive the second positioning frame to rotate, so that the winding roller, with the assistance of a limiting component, pulls the metal blank, and then drives the second extrusion component to rise or fall by starting the hydraulic cylinder, so as to achieve the purpose of adjusting the distance between the second extrusion component and the first extrusion component, and assists the rotation of multiple pressure rollers by multiple first bearing seats, so that the pressure rollers cooperate with the rotating component of the first extrusion component, so as to achieve the purpose of adjusting the processing thickness of the metal blank, and due to the arrangement of multiple pressure rollers, the metal blank is evenly flattened to avoid unevenness affecting the overall quality, and the limiting component is driven to move by twisting the second threaded rod, so that the limiting component is away from the driving component, and the limit of the winding roller is released, so that it is convenient for the staff to replace it, solves the problem of inconvenient replacement, and avoids affecting the subsequent processing of the metal blank. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the front cross-sectional structure of a metal processing rolling mill;

[0015] Figure 2 yes Figure 1 An isometric structural diagram of the second extrusion assembly;

[0016] Figure 3 yes Figure 1 Schematic diagram of the structure of the middle protection component;

[0017] Figure 4 yes Figure 3 A schematic diagram of the back structure of the first positioning frame;

[0018] Figure 5 yes Figure 3 Schematic diagram of the right-side cross-sectional structure of the middle drive assembly.

[0019] Figure numerals: 1. workbench; 2. controller; 3. first extrusion assembly; 4. second extrusion assembly; 41. auxiliary shell; 42. first bearing seat; 43. pressure roller; 5. shield; 6. hydraulic cylinder; 7. limit assembly; 71. first vertical plate; 72. first threaded rod; 73. second bearing seat; 74. first positioning frame; 8. protection assembly; 81. support; 82. buffer; 83. second threaded rod; 84. guide rod; 9. drive assembly; 91. second vertical plate; 92. motor; 93. rotating shaft; 94. second positioning frame; 10. winding roller. DETAILED DESCRIPTION

[0020] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0021] Example

[0022] like Figure 1-5 As shown, the utility model proposes a metal processing rolling mill, including a workbench 1, a winding roller 10 and a controller 2, the controller 2 is fixedly mounted on the side wall of the workbench 1, and plays a control role; a first extrusion assembly 3 is fixedly mounted on the top of the workbench 1, and a second extrusion assembly 4 is arranged above the first extrusion assembly 3, and the second extrusion assembly 4 has the same structure as the first extrusion assembly 3, and the rotating part of the second extrusion assembly 4 is staggered with the rotating part of the first extrusion assembly 3, which is conducive to the subsequent processing of the metal blank; a shield 5 is fixedly mounted on the top of the workbench 1, and a plurality of hydraulic cylinders 6 are mounted on the top of the shield 5; the second The extrusion assembly 4 includes an auxiliary shell 41, and the output ends of multiple hydraulic cylinders 6 pass through multiple through holes opened on the top of the shield 5 and are fixedly connected to the top of the auxiliary shell 41, so as to facilitate the adjustment of the height of the auxiliary shell 41 and help control the thickness of the metal blank during processing; multiple first bearing seats 42 are symmetrically installed on the inner surface wall of the auxiliary shell 41 and arranged in an array, and a pressure roller 43 is arranged between every two first bearing seats 42, and the pressure roller 43 is used to level the metal blank, and the two ends of the pressure roller 43 are respectively connected to the rotating ends of the two first bearing seats 42, and the rotation of the pressure roller 43 is assisted by the first bearing seats 42.

[0023] Furthermore, a protective assembly 8 is installed on the top of the workbench 1, and the protective assembly 8 includes a support 81, the support 81 is fixedly installed on the top of the workbench 1, and the buffer member 82 is fixedly installed in the arc groove opened on the top of the support 81, which has a protective function; the support 81 is symmetrically provided with rotating cavities, the second threaded rod 83 and the guide rod 84 are respectively arranged in the two rotating cavities, the other end of the second threaded rod 83 is located in one rotating cavity, and is connected to the inner ring of the bearing arranged in the rotating cavity, and the other end of the guide rod 84 is located in the other rotating cavity, and is fixedly connected to the wall of the other rotating cavity.

[0024] Furthermore, a limiting assembly 7 for limiting the position of the winding roller 10 is arranged at the back of the protection assembly 8, and the limiting assembly 7 includes a first vertical plate 71, and the first vertical plate 71 is provided with a second threaded hole, a first threaded hole and a sliding hole, and the sliding hole and the second threaded hole are symmetrically arranged; one end of the second threaded rod 83 passes through the second threaded hole, and is connected to the first vertical plate 71 through the second threaded hole, so as to facilitate the adjustment of the position of the first vertical plate 71; one end of the guide rod 84 passes through the sliding hole, and is used to guide and limit the first vertical plate 71 in the moving state; the first threaded rod 72 is arranged in the first threaded hole, and the second bearing seat 7 The rotating end of the first bearing seat 73 is connected to one end of the first threaded rod 72, and the first positioning frame 74 is fixedly mounted on the bottom of the second bearing seat 73. The first threaded rod 72 is assisted by the first threaded hole to adjust the position of the first positioning frame 74. The first positioning frame 74 is cross-shaped, and the end of the winding roller 10 is symmetrically provided with a cross groove. The first positioning frame 74 is located in the corresponding cross groove, which is conducive to limiting the position of the winding roller 10. The second bearing seat 73 is provided to assist the first positioning frame 74 in rotating, so as to avoid the first threaded rod 72 in the rotating state hindering the first positioning frame 74 from positioning the winding roller 10.

[0025] Furthermore, a driving component 9 for driving the winding roller 10 to rotate is provided at the front-facing portion of the protection component 8, and the driving component 9 includes a second vertical plate 91, the second vertical plate 91 is fixedly mounted on the top of the workbench 1, and a motor 92 is fixedly mounted on the front-facing wall of the second vertical plate 91, and an output end of the motor 92 is arranged in a rotating hole opened on the second vertical plate 91, and the other end of the rotating shaft 93 is connected to the output end of the motor 92, so as to facilitate the rotation of the rotating shaft 93 driven by the motor 92; a second positioning frame 94 is fixedly connected to one end of the rotating shaft 93, and the second positioning frame 94 is cross-shaped and is arranged in a corresponding cross groove, so as to facilitate the rotation of the winding roller 10, which is beneficial to the subsequent traction of the metal blank.

[0026] In this embodiment, when the metal blank needs to be processed, one end of the metal blank is passed through the second extrusion assembly 4 and the first extrusion assembly 3 and fixed on the winding roller 10, and then the auxiliary shell 41 is driven to descend or ascend by starting the hydraulic cylinder 6, so as to achieve the purpose of adjusting the height of the pressure roller 43, which is conducive to controlling the processing thickness of the metal blank and is convenient for the staff to adjust it according to production needs, and then the second positioning frame 94 is driven to rotate by starting the motor 92 to drive the rotating shaft 93, so that the first positioning frame 74 drives the winding roller 10 to rotate with the assistance of the second bearing seat 73, so as to achieve the purpose of automatic processing of the metal blank, thereby improving the processing efficiency and saving energy. It saves the use of human resources, and under the setting of the first extrusion component 3 and multiple pressure rollers 43, the metal blank is rolled by multiple pressure rollers 43 during the movement, so as to avoid the unevenness of the metal blank surface and prevent the quality of the subsequent finished product from being affected. When the metal blank on the winding roller 10 is wound up to an appropriate amount, the first vertical plate 71 is driven by the Ningdong second threaded rod 83 to move away from the driving component 9 with the assistance of the guide rod 84, so that the winding roller 10 is released from the restriction, so as to facilitate the staff to replace it, which is beneficial to the subsequent processing operations, and under the setting of the buffer 82 and the support 81, it is beneficial to protect the winding roller 10 during the falling process.

[0027] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A metal processing rolling mill, comprising a workbench (1) and a controller (2), characterized in that: A first extrusion assembly (3) is installed on the top of the workbench (1), a second extrusion assembly (4) is arranged above the first extrusion assembly (3), and the second extrusion assembly (4) has the same structure as the first extrusion assembly (3). A shield (5) is installed on the top of the workbench (1), and a hydraulic cylinder (6) for adjusting the height of the second extrusion assembly (4) is installed on the top of the shield (5). A protection assembly (8) is installed on the top of the workbench (1), and a winding roller (10) for winding the metal blank is arranged above the protection assembly (8). A driving assembly (9) for driving the winding roller (10) to rotate is arranged at a front-view position of the protection assembly (8), and a limiting assembly (7) for limiting the winding roller (10) is arranged at the back of the protection assembly (8).

2. A metal processing rolling mill according to claim 1, characterized in that: The second extrusion assembly (4) comprises an auxiliary shell (41), first bearing seats (42) are symmetrically arranged on the inner surface wall of the auxiliary shell (41), and a pressure roller (43) is arranged between every two first bearing seats (42).

3. A metal processing rolling mill according to claim 1, characterized in that: The limiting assembly (7) comprises a first vertical plate (71), a first threaded hole is formed on the first vertical plate (71), a first threaded rod (72) is arranged in the first threaded hole, one end of the first threaded rod (72) is connected to a second bearing seat (73), and the bottom of the second bearing seat (73) is connected to a first positioning frame (74).

4. A metal processing rolling mill according to claim 3, characterized in that: The protection assembly (8) comprises a support (81), a buffer member (82) is installed on the top of the support (81), and rotation cavities are symmetrically opened on the support (81), a second threaded rod (83) is arranged in one of the rotation cavities, and a guide rod (84) is installed in the other rotation cavity.

5. A metal processing rolling mill according to claim 4, characterized in that: A second threaded hole and a sliding hole are formed on the first vertical plate (71), one end of the second threaded rod (83) passes through the second threaded hole, and one end of the guide rod (84) passes through the sliding hole.

6. A metal processing rolling mill according to claim 5, characterized in that: The driving assembly (9) comprises a second vertical plate (91), a motor (92) being mounted on the wall facing the second vertical plate (91), an output end of the motor (92) being connected to a rotating shaft (93), and one end of the rotating shaft (93) being connected to a second positioning frame (94).

7. A metal processing rolling mill according to claim 6, characterized in that: The end of the winding roller (10) is symmetrically provided with a cross groove, and the first positioning frame (74) and the second positioning frame (94) are both in a cross shape.