Burr-free punching die for armrest box

By introducing a balance mechanism and infrared detector into the armrest box mold, we ensure that the mold remains balanced during the production process, solving the burr problem caused by mold imbalance and improving product quality and work efficiency.

CN222268268UActive Publication Date: 2024-12-31JIANGSU XINLEI MOLD CO LTD
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Patent Information

Application Number
CN202421057902.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-31
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

When producing handrail boxes, mold imbalance leads to an increase in burr problems, affecting product quality and mold life.

Method used

A handrail box burr-free punching die is designed, using a balance mechanism and an infrared detector. The screw rod is driven by an electric telescopic rod and nut to adjust the height and level of the mold, ensuring that the mold is always balanced during the production process and reducing burrs. occur.

Benefits of technology

It effectively reduces the occurrence of burr problems, improves the quality and stability of mold production products, and improves work efficiency and adjustment accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a handrail box burr-free punching die which comprises a base and further comprises a die mechanism, the die mechanism comprises a lower die base, a supporting table is detachably installed on the bottom face of the lower die base, two guide columns are detachably installed on the top face of the lower die base, and an upper die base is detachably installed at the ends, away from the lower die base, of the two guide columns. A die handle is detachably installed on the top face, close to the center, of the upper die base, and a push rod is arranged on the inner surface of the die handle. And the multiple balance mechanisms are the same, each balance mechanism comprises a connecting base, and the top face of each connecting base is fixedly connected with the bottom face of the supporting table. According to the burr-free punching die for the armrest box, in the manufacturing, using and maintaining processes of the die for producing the armrest box, the die can be conveniently kept balanced, the balance and stability of the die are beneficial for reducing the burr problem, and when the die is always kept balanced, the quality of products produced by the die can be conveniently improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold processing, in particular to a burr-free punching mold for an armrest box. Background Art

[0002] Mold burrs, also known as flash or burrs, are the phenomenon of excess material appearing on the finished product. They usually appear at the mating points of the mold, such as the parting surface, the mating parts of the slider, and the gaps between the ejector and push rod. Mold burrs not only affect the quality and appearance of the product, but may also cause more severe mold wear and even permanent damage to the mold, resulting in the mold core being scrapped. When producing automotive armrest boxes, molds are often used for production, but burrs are often generated, reducing the quality of the armrest boxes.

[0003] The applicant has searched the existing burr-free punching dies and found that there are some small stamping parts that need to be punched to form a number of holes or groove structures. In some smaller stamping parts, the punching size is small, and burrs are easily formed on the edge of the holes. The presence of burrs will cause product defects and need to be removed. The deburring die disclosed in Chinese Patent No. CN213256533U includes a lower die that fits the lower surface of the stamped part and an upper die located above the stamped part. The upper die includes an upper die body, a number of fixed holes opened on the upper die body, and a number of punches assembled and fixed in the fixed holes. The punch includes a fixed end fixed in the fixed hole and a punch exposed on the lower surface of the lower die body during stamping. The punch is squeezed into the perforated structure of the stamped part during stamping. The present application can quickly and thoroughly remove burrs from stamped parts.

[0004] However, the applicant has found that during the manufacturing, use and maintenance of the armrest box mold, an unbalanced mold will increase the occurrence of burr problems. When the mold is used to manufacture products, the mold is unbalanced, which leads to low quality of the armrest box manufactured by the mold.

[0005] Therefore, in view of the above problems, it is necessary for the applicant to design a burr-free punching die for the armrest box to solve the problem. Summary of the invention

[0006] The utility model aims to provide a burr-free punching die for an armrest box to solve the problems mentioned in the above background technology.

[0007] To achieve the above purpose, the utility model provides the following technical solutions: a burr-free punching die for an armrest box, comprising a base,

[0008] It also includes: a mold mechanism, the mold mechanism includes a lower mold base, and the bottom surface of the lower mold base is detachably mounted with a support platform, the top surface of the lower mold base is detachably mounted with two guide pillars, and the ends of the two guide pillars away from the lower mold base are detachably mounted with an upper mold base, the top surface of the upper mold base is detachably mounted with a mold handle near the center, and the inner surface of the mold handle is provided with a push rod;

[0009] A plurality of balancing mechanisms are provided, and the plurality of balancing mechanisms are the same. The balancing mechanisms include a connecting seat, and the top surface of the connecting seat is movably connected to the bottom surface of the supporting platform.

[0010] Furthermore, a plurality of fixing screws are removably installed on the top surface of the lower die seat, and a stripping plate is removably installed on the outer surface of the plurality of fixing screws. A push plate is removably installed on the top surface of the stripping plate near the center, and a concave die is fixedly arranged on the top surface of the push plate.

[0011] Furthermore, a punch is removably installed on the top surface of the unloading plate, and the punch is adapted to the die, a fixing plate is removably installed on the top surface of the punch, a pad is removably installed on the top surface of the fixing plate, and the top surface of the pad is removably connected to the bottom surface of the upper die seat.

[0012] Furthermore, a screw rod is fixedly provided on the bottom surface of the connecting seat, a threaded sleeve is fixedly provided on one end of the screw rod away from the connecting seat, and the bottom surface of the threaded sleeve is fixedly connected to the top surface of the base.

[0013] Furthermore, a nut is threadedly provided on the outer surface of one side of the screw rod, and a connecting block is fixedly provided on the outer surface of one side of the nut, an electric telescopic rod is fixedly provided on the bottom surface of the connecting block, a fixing seat is fixedly provided on the bottom surface of the electric telescopic rod, and the bottom surface of the fixing seat is fixedly connected to the top surface of the base.

[0014] Furthermore, four shells are fixedly arranged on the top surface of the support platform, and the inner surfaces of the four shells are detachably mounted with level rulers.

[0015] Furthermore, eight support rods are fixedly provided on the top surface of the support platform, and the eight support rods are divided into four groups, one end of the four groups of support rods are fixedly provided with a mounting groove, the inner surfaces of the four mounting grooves are removably installed with infrared detectors, and the four infrared detectors are respectively adapted to four level rulers.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the armrest box burr-free punching die is easy to keep balance during the manufacturing, use and maintenance of the armrest box die. The balance and stability of the die are helpful to reduce the occurrence of burr problems. When the die is always balanced, it is easy to improve the quality of the die production product. The specific contents are as follows:

[0017] 1. A balancing mechanism is provided. When the mold mechanism manufactures the armrest box, when the mold loses balance due to vibration, the electric telescopic rod is started, which is convenient for driving the nut to move in the vertical direction. The movement of the nut is convenient for driving the screw rod to rotate in the threaded sleeve, which will adjust the height of the screw rod and the height of the connecting seat. The operation of several connecting seats will adjust the horizontal degree of the support platform, which will facilitate the adjustment of the horizontal degree of the mold, thereby improving the balance of the mold during production and helping to reduce the occurrence of burr problems.

[0018] 2. An infrared detector and a level ruler are provided. When the infrared detector detects that the bubble in the level ruler is at the center of the level ruler, the mold remains horizontal. When the infrared detector detects that the bubble in the level ruler is not at the center of the level ruler, the electric telescopic rod is started to make the mold horizontal, with high working efficiency and high adjustment accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the split structure of the mold mechanism of the utility model;

[0021] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;

[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the balancing mechanism of the utility model;

[0023] Figure 5 It is a three-dimensional cross-sectional structural schematic diagram of the support platform of the utility model.

[0024] In the figure: 1. base; 2. mold mechanism; 3. balancing mechanism; 10. fixed seat; 11. support platform; 12. shell; 13. level ruler; 14. support rod; 15. infrared detector; 16. mounting slot; 20. lower mold base; 21. fixing screws; 22. unloading plate; 23. push plate; 24. punch; 25. fixed plate; 26. pad; 27. upper mold base; 28. guide column; 29. ​​push rod; 30. threaded sleeve; 31. screw rod; 32. connecting seat; 33. nut; 34. connecting block; 35. electric telescopic rod; 230. die; 290. mold handle. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figure 1-Figure 5 As shown, a burr-free punching die for an armrest box of the utility model comprises: a base 1, and also comprises a die mechanism 2, the die mechanism 2 comprises a lower die seat 20, and the bottom surface of the lower die seat 20 is detachably mounted with a support platform 11, the top surface of the lower die seat 20 is detachably mounted with two guide pillars 28, and the ends of the two guide pillars 28 away from the lower die seat 20 are detachably mounted with an upper die seat 27, the top surface of the upper die seat 27 is detachably mounted with a die handle 290 near the center, and the inner surface of the die handle 290 is provided with a push rod 29, and the top surface of the lower die seat 20 is detachably mounted with a push rod 29. A plurality of fixing screws 21 are installed, and a stripping plate 22 is removably installed on the outer surface of the plurality of fixing screws 21, a pushing plate 23 is removably installed on the top surface of the stripping plate 22 near the center, and a concave die 230 is fixedly provided on the top surface of the pushing plate 23, a punch 24 is removably installed on the top surface of the stripping plate 22, and the punch 24 is adapted to the concave die 230, a fixing plate 25 is removably installed on the top surface of the fixing plate 25, a pad 26 is removably installed on the top surface of the fixing plate 25, and the top surface of the pad 26 is removably connected to the bottom surface of the upper die seat 27.

[0027] Through the above structural design, the mold mechanism 2 is an existing device for producing armrest boxes. The concave mold 230 and the punch 24 are convenient for punching products. The push rod 29, the unloading plate 22 and the push plate 23 are convenient for mold demoulding, and the work efficiency is high.

[0028] Several balancing mechanisms 3 are provided, and the several balancing mechanisms 3 are all the same. The balancing mechanisms 3 include a connecting seat 32, and the top surface of the connecting seat 32 is movably connected to the bottom surface of the support platform 11, a screw rod 31 is fixedly provided on the bottom surface of the connecting seat 32, a threaded sleeve 30 is fixedly provided at one end of the screw rod 31 away from the connecting seat 32, and the bottom surface of the threaded sleeve 30 is fixedly connected to the top surface of the base 1, a nut 33 is threadedly provided on the outer surface of one side of the screw rod 31, and a connecting block 34 is fixedly provided on the outer surface of one side of the nut 33, an electric telescopic rod 35 is fixedly provided on the bottom surface of the connecting block 34, a fixed seat 10 is fixedly provided on the bottom surface of the electric telescopic rod 35, and the bottom surface of the fixed seat 10 is fixedly connected to the top surface of the base 1.

[0029] Through the above-mentioned structural design, when the armrest box is manufactured using the mold mechanism 2, when the mold loses balance due to vibration, the electric telescopic rod 35 is started, and the electric telescopic rod 35 is convenient for driving the nut 33 to move in the vertical direction. The movement of the nut 33 is convenient for driving the screw rod 31 to rotate in the threaded sleeve 30, which will adjust the height of the screw rod 31 and facilitate the adjustment of the height of the connecting seat 32. The operation of several connecting seats 32 will adjust the horizontal degree of the support platform 11, which will facilitate the adjustment of the horizontal degree of the mold.

[0030] Four shells 12 are fixedly provided on the top surface of the support platform 11, and the inner surfaces of the four shells 12 are all removably installed with a level ruler 13; eight support rods 14 are fixedly provided on the top surface of the support platform 11, and the eight support rods 14 are divided into four groups, and one end of the four groups of support rods 14 is fixedly provided with a mounting groove 16, and the inner surfaces of the four mounting grooves 16 are all removably installed with infrared detectors 15, and the four infrared detectors 15 are respectively adapted to the four level rulers 13.

[0031] Through the above structural design, when the infrared detector 15 detects that the bubble in the level ruler 13 is at the center of the level ruler 13, the mold remains horizontal. When the infrared detector 15 detects that the bubble in the level ruler 13 is not at the center of the level ruler 13, the electric telescopic rod 35 is started to adjust the mold to a horizontal state. Working principle: When using the armrest box burr-free punching mold, when the infrared detector 15 detects that the bubble in the level ruler 13 is at the center of the level ruler 13, the mold remains horizontal. When the infrared detector 15 detects that the bubble in the level ruler 13 is not at the center of the level ruler 13, the electric telescopic rod 35 is started. The electric telescopic rod 35 is convenient for driving the nut 33 to move in the vertical direction. The movement of the nut 33 is convenient for driving the screw rod 31 to rotate in the threaded sleeve 30, which will adjust the height of the screw rod 31 and facilitate the adjustment of the height of the connecting seat 32. The operation of several connecting seats 32 will adjust the horizontal degree of the support platform 11, which will facilitate the adjustment of the horizontal degree of the mold, thereby improving the balance of the mold during production and helping to reduce the occurrence of burr problems.

[0032] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A burr-free punching die for an armrest box, comprising a base (1), It is characterized in that Also includes: A mold mechanism (2), the mold mechanism (2) comprising a lower mold base (20), wherein a support platform (11) is detachably mounted on the bottom surface of the lower mold base (20), two guide pillars (28) are detachably mounted on the top surface of the lower mold base (20), and an upper mold base (27) is detachably mounted on one end of the two guide pillars (28) away from the lower mold base (20), a mold handle (290) is detachably mounted on the top surface of the upper mold base (27) near the center, and a push rod (29) is provided on the inner surface of the mold handle (290); A plurality of balancing mechanisms (3), wherein the plurality of balancing mechanisms (3) are identical, and the balancing mechanisms (3) comprise a connecting seat (32), wherein the top surface of the connecting seat (32) is movably connected to the bottom surface of the support platform (11).

2. The burr-free punching die for an armrest box according to claim 1, characterized in that: A plurality of fixing screws (21) are detachably mounted on the top surface of the lower die seat (20), and a stripper plate (22) is detachably mounted on the outer surface of the plurality of fixing screws (21). A pusher plate (23) is detachably mounted on the top surface of the stripper plate (22) near the center, and a concave die (230) is fixedly disposed on the top surface of the pusher plate (23).

3. The burr-free punching die for an armrest box according to claim 2, characterized in that: A convex mold (24) is detachably mounted on the top surface of the stripping plate (22), and the convex mold (24) is matched with the concave mold (230). A fixing plate (25) is detachably mounted on the top surface of the convex mold (24). A pad (26) is detachably mounted on the top surface of the fixing plate (25), and the top surface of the pad (26) is detachably connected to the bottom surface of the upper mold base (27).

4. The burr-free punching die for an armrest box according to claim 3, characterized in that: A screw rod (31) is fixedly disposed on the bottom surface of the connecting seat (32), a threaded sleeve (30) is fixedly disposed on one end of the screw rod (31) away from the connecting seat (32), and the bottom surface of the threaded sleeve (30) is fixedly connected to the top surface of the base (1).

5. The burr-free punching die for an armrest box according to claim 4, characterized in that: A nut (33) is threadedly provided on one side outer surface of the screw rod (31), and a connecting block (34) is fixedly provided on one side outer surface of the nut (33); an electric telescopic rod (35) is fixedly provided on the bottom surface of the connecting block (34); a fixing seat (10) is fixedly provided on the bottom surface of the electric telescopic rod (35), and the bottom surface of the fixing seat (10) is fixedly connected to the top surface of the base (1).

6. The burr-free punching die for an armrest box according to claim 1, characterized in that: Four shells (12) are fixedly arranged on the top surface of the support platform (11), and levels (13) are detachably mounted on the inner surfaces of the four shells (12).

7. The burr-free punching die for an armrest box according to claim 6, characterized in that: Eight support rods (14) are fixedly provided on the top surface of the support platform (11), and the eight support rods (14) are divided into four groups, one end of the four groups of support rods (14) are fixedly provided with a mounting groove (16), and the inner surfaces of the four mounting grooves (16) are detachably mounted with infrared detectors (15), and the four infrared detectors (15) are respectively matched with four level rulers (13).

Citation Information

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